Volkswagen Type II Transporter 1200 Series Shop Manual page 136

5.'>-Transmission and Rear Axle
(}I
(12
34
0
33
1. Circlip.
2. Bearing inner ring.
3. Fourth speed gear.
4.
Spacer spring.
5. Circlip.
6. Third speed gear.
7. Second speed gear.
8. Needle roller bearing.
9. Synchro ring.
10. First/second synchro.
11.
First speed gear.
12. Spacer washer.
13. Pinion shaft and 1Jearing1
14. Woodruff key.
15. Pinion shim.
16. Retaining nut.
17. Circlip.
18. Dished washer.
19. Thrust washer.
20. Bearing inner ring.
21. Bearing roller assy.
22. Fourth speed gear.
23. Synchro rings.
24. Synchro assy:
25. Third speed gear.
26. Bearing roller assy.
27. Front main drive shaft.
28. Threaded.dowel.
29.
Reverse drive gear.
30. Reverse idler shaft.
31. Reverse idler gear.
32. Circlip. ·
33. Rear main drive shaft.
34. Circlip.
35. Main drive reverse gear.
23
{~
25
·=
26
n
~"""
3
Qs
7
Bill
a
10
11
012
removed from the right hand side cover and transferred to
the left hand side to reduce the backlash and mairtain the
carrier bearing preload. The specified backlash js .15mm
(.006") to .25mm (.010").
(16) When a backlash setting is obtained within the
specified tolerance, again take readings 90° apart and find
the average as detailed in operations (13) and (14). The
average setting must remain within the specified tolerance
as in operation (15). '
(17) When the final backlash adjustment is effected,
loosen the side cover nuts and remove the bridge piece, diai
indicator and bracket from the clutch cover face and
remove the press bracket
vw
381/7 from the rear face of
the ring gear.
(18) Take off both side covers together with their
separate shim pack, including the special measuring shim
VW 381/10 on each side. · ·
(19) Replace the special measuring shim in each pack
with shills to the thickness of 1.30 mm in each case. Shims
are available in the following thicknesses in mm: .10; .15,
.20, .25, .40, .50, .60, .80 and 1.00. Use shims that are
undamaged.
. .
Dial Indicator Mounted on Special Bridge Piece for
Checking Crownwheel to Pinion E3cieklash.
Components of Transmission
C<!se
(Modified
doljble row pinion bearing shown!.
8
15
Internal
~
16
136