Volkswagen Type II Transporter 1200 Series Shop Manual page 230

7-Body
(2) Handle in forward position, loading or passenger
space compartment ventilated.
(3) Handle in oblique position, both cab and loading
(or passenger compartment) ventilated.
TO REMOVE THROTTLE PLATE
(I) Remove the Philips head screws attaching the cover
plate to the channel panel.
(2) Remove lock-ring and washer from the end of the
throttle shaft.
(3) Loosen locking nuts and screws securing the shaft
to the throttle plate.
(4) Pull out the throttle plate shaft and remove the
plate from the channelpanel.
(5) Remove the plunger and spring from the throttle
plate.
TO INSTAL
(1) Reverse the removal procedure with particular
attention to the following:
(2) Check the condition of the vane rubber for damage
and correct seating.
(3) Lubricate the moving parts excluding the rubber
vane.
( 4) Insert the throttle shaft so that the flat portions
abut against the flats in the throttle plate brackets.
(5) . Make sure that the cover gasket is properly
positioned.
TO REMOVE DEFLECTOR PLATES
(1)
Remove
the~cover
plate and fully open the throttle
plate.
(2) Remove the upper half of the partition panel.
(3) Remove the roof trim panels.
( 4) Remove the screw from the control handle and
remove the handle, washer, spring and friction washer.
(5) Remove the four deflector plate hinge screws and
lift out deflector plates, linkage and friction washer.
TO INSTAL
(1)
Reverse the removal procedure, with attention to
the following:
(2) Check the deflector plates and rubber sheets for
damage.
(3) Care must be taken when inserting the deflector
plates into the guide channel that the deflector plate hinges
are accepted by the angle plates provided in the air guide
channel.
(4) Position the deflector plate link in the air guide
channel prior to tightening the deflector hinge screws.
(5) Check the tension of the handle spring. If necessary
slightly stretch it to Increase the tension.
PART 2 (LATE MODEI .. S)
I. WINDSf~HEI<~N
TOREMUVh
(1)
Remove the windscreen wiper arms and blades.
(2) Remove the sunvisors and rear vision mirror to
provide clear access to the screen.
(3) Commence approximately half way along one end
of the screen, using a. blunt instrument and working
upwards and across the top of the screen tuck the interior
side lip of the weatherstrip over the body aperture flange
and at the same time apply outward pressure to the screen.
( 4) Having released the ends and top section of the
weatherstrip press the screen outwards and lift slightly to
release the strip from the bottom section of the flange.
(5) Lift the screen complete with weatherstrip from
the vehicle.
(6) Remove the weatherstrip from the screen by
applying thumb pressure around the edges of the glass and
at the same time carefully lifting the strip from the screen.
NOTE: Do not attempt to pull the weatherstrip from the
glass as stretching or damage can occur.
TO INSTAL
(1)
Clean any remains of sealer from both the screen
and the weatherstrip channels.
(2) Position the weatherstrip on the screen and insert a.
suitable cord approximately .125"
-.197"
into the body
aperture flange channel of the weatherstrip leaving
sufficient protruding from the top centre of the screen to
provide a suitable grip.
(3) Position the screen assembly in the body aperture
and apply pressure inwards.
(4) Maintain the pressure on the screen and slowly pull
the cord back against and out of the channel. Progress
·around the screen, bumping the screen either with the hand
230