Workshop Maintenance; First Roll-Out; Check-List - Volkswagen Golf GTI TCR SEQ 2019 User Manual

Volkswagen Motorsport
Volkswagen Golf

5 WORKSHOP MAINTENANCE

5.1

First roll-out

Volkswagen Motorsport checks all cars in a roll-out before customer delivery. This roll-out consists in:
5 circuit laps.
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High speed in a long straight.
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Start rev limiter checking simulating a standing start.
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Speed limiter function checking.
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After the roll-out, VWMOSP engineers check the data acquisition and all car functions.
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Notes:
Although VWMS does a roll-out, it is strongly recommended to carry out a suspension check before first
customer roll-out and after the first practice. Pay special attention to sub-frame, power train, engine
brackets, fixations, etc.
5.2

Check-list

After any rebuild or main job it's recommended to carry out a check-list. It is possible to do it using the Live
Measures view in RaceStudio3 and a laptop or directly using car's display.
Check-list with engine stopped
ENGINE
Oil level
Coolant level
BRAKES
Brake fluid
Steering wheel functions
STEERING Rain lights
WHEEL
Cockpit fan
Display change
Safety brake signal
Windscreen water
Wiper
High beam
AIM Live Check-list with engine at idle speed
ENGINE
Water temperature
Electrofan
P_ENG_OIL (WT<25ºC)
P_ENG_OIL (WT>25ºC)
P_FUEL
Battery voltage
Boost pressure
Speed limiter
GEARBOX
Tip
Gear display
Potentiometer values
P_CLUTCH
GTI TCR SEQ User Manual
On the dipstick mark / T_oil > 70⁰C
On the bottle mark
On the bottle mark
87ºC / 92ºC (thermostat cycle)
Active at 92ºC
4 bar
2,5 bar
> 4,1 bar
> 13,5 volts
0,3 bar @ 2500 rpm
Check all speed limitations
Volkswagen Golf GTI TCR SEQ User Manual
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OK
OK
OK
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