Volkswagen Type II Transporter 1200 Series Shop Manual page 226

3-Body
:~.
DOOR GLASS
TO REMOVE
To remove the door glass it is necessary to remove the
top frame from the door.
(I) Remove the inside door handle and door trim
panel.
(2) Remove the two rubber grommets from the
forward face of the door just below the top hinge.·
0)
Remove the two studs from the inner panel of the
door.
(4) Remove the two Philips headed screws from the
lock face of the door. .
(5) Lift out the door frame comp)ete with wing vent
window and door glass channels. ' ·
(6) Remove the four
sere~
from the lower glass run
channel.
(7) .f_.ift out the glass run channel retainer, centre bar
and glass as a 4nit.
(8) Remove the catch bar from the sliding glass.
(9) · Reqwve the glass run channel from the door
window frame and the lower run channel retctiner. ·
(I 0) Rem~ve the lower glass runner after removal of
the four catch bar retainer screws.' · . ·
TO INSTAL
Reverse the foregoing procequre with attention to the
following:
(I) R(!move all traces of cement from the door window
frame and lower glass run channel retainer. ...
(2) Cement new glass run channels into position with
suitable cement. · ' ·
(3) <:oat glass run channels with french chalk.
(4)
C~eck
sliding glass for free movemerit and proper
operation of locking
cat~h.
· (5) Check condition of weatherstrip between window
frame and door. . '. . ·
TO REMOVE VENT GLASS
(I) Remove the inside door handle and trim panel.
(2) Pry up lock plate, remove vent pivot nut arid take
off lock plate, spring and special washer and tP,e two lower
friction washers. ·
(3) Remove the rivet from the upper pivot point.
(4) Lift out the vent arid remove the friction' washer
and special washer from the lower pivot point.
226
(5) Hold the frame securely in a vice and remove the
glass from the frame.
TO INSTAL VENT GLASS
(I) Remove all traces of cement from the frame and
weatherstrip, ·
(2) Apply suitable cement to the channels of the
frame.
(3) Position the weatherstrip in the frame.
( 4) Slide the glass into the frame as far as it will go by
hand.
(5) Using a suitaJ>le type of clamp, force the glass fully
in to the frame. ·
(6) Trim off any excess weatherstrip level with the
edge of the
fr~e.
· (7) Reverse oper;1tions (1) to (4) inclusive of the
removal procedure.
TO IU:MOVE HlNGED SIDE WINDOW AND GLASS
(Micr() B .. s pel~xe, .((ombi and Ambulance)
..
·
. .
.
. ..
(1) Remove the screws that attach the window toggle
bracket to t~e body .inner panel.
·
(2) Ren1ove the weatherstrip from the body opening.
(3) Remove the five s~re.WS from the hinge and remove
the toggle bracket. · ·
(4) Remove the screw attaching the toggle bracket to
the glass frame.
(5) Remove the four countersunk
~crews
from the glass
frame> ·
(6) Open up the frame and
rem~>Ve
the glass and
weatherstrip:
TO INSTAL
(l) Check the condition of the weatherstrip.
(2) Position the weatherstrip on the glass and insert
one end ·of the glass 1md strip in the frame and work
completely. arouncl the frame. The . two ends of the
weatherstrip should meet in the middle of the vertical hinge
~~:
.
.
(3) Carry out operation (I). to (5) inclusive of the
removal procedure iri reverse order. .