Volkswagen Type II Transporter 1200 Series Shop Manual page 249

INDEX
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 7.
Specifications • . . . . . . . . . . . . . . . . . · . . . . 7
1200 Engines . . . . . . . . . . . . . . . . . . . . . 7
Crankshaft . . . . . . . . . . . . . . . . . . . . . . 7
Pistons and Rings . . . . . . . . . . . . . . . .
~
. 7
Connecting Rods . . . . . . . . . . . . . . . . . . . 7
canishaft . . . . . . . . . . . . . . . . . . . . . . .
1
Valves·. . . . . . . . . . . . . . . . . . . . . . . . . 8
Rockers and Tappets . . . . . . . . . . . . . . . . 8
Lubrication System . . . . . . . . . . . , . . . . .
8
1500 Engines (Variations to
1200 Engines) . . . . . . . . . . . . . . . . . . . 9
1600 Engines (Variations to
1500 Engines) . . . . . . . . . . . . . . . . . . . 9
Gen~ral
Engine Specifications
for all Models . . . . . . . . . . . . . . . . . . . 9
TorqueWrench Settings . . . . . . . . . . . . . . . 10
Description .
~-
. . . • : . . . . . . . . . . . . . . . .
10
Engine
Assem~ly.
. . . . . . . . . . . . . . . . , . . . 11
1200 MODELS TO JANUARY 1963 . . . . . . . 11
To Remove ... · .. , . . . . . . . . . . . . . . . . 11
To instal . . . . . . . . . . . • . . . . . . . . . . . . . 11
To Dismantle and Assemble . . . . . . . . . . . . 12
1200/1500/1600 MODELS FROM
JANUARY 1963 . . . . . . . . . . . . . . . . . 13
To'Remove . . . . . . . . . . . . . . . . . . . . . . 13
To Instal . . . . . . . . . . . . . . . . . . . . . . . 14
To Dismantle and Assemble . . . . . . . . . . . . . 14
Roeker Apns and Shafts : . . . . . . . . . . . . . . .
i
6
. 1200 MODELs TO JANUARY 1963 . . . . . . . 16
To pismantle anq Assemble ... , . . . . . . . . . 16
1200/i500/1600 MODELS FROM
JANUARY 1963 · .... : . . . . . . . . . . . . .
To'Dismantle and Assemble . . . . . . . . . . . .
Cylinder Heads and Valves • . . . . . . . . . . . . .- .
1200 MODEU) TO JANUARY 1963 . . . . . . .
To DismanUe . . . . . . . . . . . . . . . . . . . . .
To Clean and Inspect . . . . . . . . . . . . . . . .
To Ref11ce Valves and Valve
Seats·· . . . . ·· .. · ... , . . . . . . . . . . . . . .
To Assemble and Instal . . . : . . . . . . . . . . .
1200/ f50Q/1600 MODELS
FRO~ JANUARY 1963 . . . . . . . . . . . . .
To'Qisrnantle • ; . . . . . . . . . . . . . . . . . . .
To Clean and Inspect . . . . . . . . . . . . . . . .
To
R6face
Valves and
Valve Se~ts. . . : . . . . . . . . . . . . . . . . .
To Assemble and Instal . . . . . . . . . . . . .
Cy6nde.rs and Pistons . :. . . . . . . . . . . . . . . . .
1200MODELS TO JANUARY 1963 . . . . , ..
To Remove and
Iristal
Cylinders . . . . . . . : . .
To Remove and Instal Pistons ·
and
RingS- ...... ; ................ .
1200/1S00/16QO
MOD~LS
FROM
16
16
17
17
17
17
18
18
20
20
20
21
22
22
2Z
2~
23
JANuARY 1963 .. · . . . . . . . . . . . . . . . 24.
249
To Remove and Instal Cylinders . . . . . . . . . . 26
To Remove and Instal Pistons
and Rings . . . . . ·. . . . . . . . . . , . • . . . 26
Crankshaft and Conne<;ting Rods . . . . . . . . . . . 27
1200 MODELS TO JANUARY 1963 . . . . . . . 27
To Remo\le and Instal . . . . . . . . . . . . . . . . 27
To Dismantle and Assemble
Crankshaft . . . . . . . . . . . . . . . . . . . . . 27
To Check Crankshaft End Float . . .. . . . . . . . 28
To Adjust Crankshaft
End Float . . . ·. . . . . ·. . . . . . . . . . . . . 28
To Instal Steel Backed Crankshaft
Bearings . . . . . . . . . . . . . . . . . . . . . . 28
To Remove and Instal
Connecting Rods . . . . . . . . . . . . . . . . , · 28
To Recondition Connecting Rods . . . . . . . . . 29
1200/1500/1600 MODELS FROM
JANUARY 1963 . . . . . . . . . . . . . . . . . 29
To
Remov~
and Instal . . . . . . . . . . . . . . . . 30
To Dismantle and Assemble
crankshaft . . . . . . . ·. . . . . . . . . . . . . . 30
To Check· Crankshaft End Float . . . . . . . . . . 30
To Adjust Ciankshatl ·
End Float · ... ·; . . . . . . . . . . . . . . . . . 30
To Remove and Instal .
Connecting Rods . . . . . . . . . . . . . . . . . 31
To
Re-cond~tion
Connecting
Rods ...
~-
. . . . . . . . . . . . . . . . . . . ·.. 32 ·
Camshaft ·. . . . ·. . . . ·. . ·. . . . . . . . . . . . . . . 32
1200 MODELS TO JANUARY 1963 . . . . . . . 32
To Remove and Instal . . . . . . . . . . . . . . . . 32
1200/1500/1600 MODELS FROM .
JANUARY 1963' ... : . . . . . . . . . . . . . 32
To Remove and
lost~
. . . . . . . . . . . . . . . . 32
Crankcase . . . . . . . . . . . . . . . . . . . . . . . . 33
1200 MODELS TO JANUARY 1963 . . . . . . . . 33
To Dismantle and' Assemble . . . . . . . . . . . . 33
t:i00/1500i1600 MODELS FROM
JANUARY 1963 . . . . . . . . . . . . . . . , . 34
Tp
~smantle
and Assemble . . . . . . . . . . . . 35
Flywheel and CranksfuJft Oil
Seal ·. . . . . ...... . . .. . . . • . . . .. . . . . . . . 35
1200MODELSTOJANUARY 1963 . . . . . . . 35
To Remove a:nd instal
Fly\VheeJ . . . . . . , . . . . . . . . . . . . . . . 36
To Remove and Instal
qank&hitft
oo
sea. . . . . . . . . . . . . . . · . .
36
1200/1500/1600 MODEJ-5 FROM
JANUARY 1963 '·. . . . . . . . . . . . . . . . . 37
To
Rempv~
and Instal .
Flywheel . . . . . . . . . . . . : . . . . . . . . . 37
To Remove and Instal
·crankshaft
oo
seal . . . . . . . . . . . . . . . . 37
Distributrir
Drive .
~
. ·. . . . . . . . . . . . . . . . . . 38
1200 MODELS TO JANuARY 1963 . . . . . . . 38