Volkswagen Type II Transporter 1200 Series Shop Manual page 202

9-Electrical System
SOLENOID SWITCH-
COVER
- BRACKET
HOOK BOLT
CONE WASHER
WASHER7°
SCREW ·
NUT
RETAINER WASHER COVER SCREWS
Exploded View of Bosch EED Type Starter Motor Components.
the pinion. When the pinion reaches the position where it is
in full mesh with the flywheel ring gear, the full circuit is
completed and the
initi~l
pull in circuit is circuited out. A
further protection device is provided by the non-repeat
feature of the ignition switch. Once the engine is started,
the starter circuit will not operate until the key is returned
to the off position.
There are slight differences regarding dismantling and
assembling and for this reason separate. descriptions of these
procedures have been included where applicable.
TO REMOVE
(I) Disconnect the negative and positive leads from the
battery ..
(2) Disconnect the battery cable and other leads from
the solenoid switch terminal.
(3) Disconnect starter switch to solenoid cable (small
c!jp on. connection).
(4) Remove the nut from the bolt securing the top
202
portion of the flange to the engine housing and remove the
stud at the bottom of the flange.
( 5) Withdraw the starter from the engine housing.
TO INSTAL
i
Installation is the reversal of the removal procedure,
with attention to the following:
. (I) Check the condition of the drive end bush which is
located in the transmission housing.
NOTE:
If
the housing bush is renewed it should be
immersed in engine oil heated to approximately 200-212° F
and allowed to stand until the oil has returned to normal
temperature.
(2) Apply a light application of suitable grease to the
end of the starter shaft.
(3) Apply an application of suitable sealing compound
to the starter between the flange and the housing.