Installing The Generator - Yamaha BT1100 2002 Service Manual

GENERATOR AND STARTER CLUTCH

INSTALLING THE GENERATOR

1. Install:
NOTE:
Align the hole a on the starter clutch housing with
the hole b on the rotor.
2. Install:
NOTE:
• Align the punch mark a on the timing drive gear
with the key slide b.
• Push the projections c on the timing drive gear
into the space d.
3. Install:
NOTE:
• Insert the suitable pin 1 into the hole of timing
chain drive gear sprocket and match the gear
teeth.
• Align the punch mark a on the timing drive gear
2 the punch mark b on the timing chain drive
gear sprocket and the key position c as shown.
• When installing the rotor, make sure the
woodruff key is properly seated in the key way
of the crankshaft.
4. Tighten:
NOTE:
Tighten the rotor nut 1 while holding the magne-
to rotor with a sheave holder 2.
4-51
• starter clutch assembly
Starter clutch bolt:
12 Nm (1.2 m•kg)
LOCTITE ®
• timing drive gear 1
• springs 2
• dowel pins 3
• rotor assembly
• nut (rotor) 1
Sheave holder:
90890-01701
ENG
175 Nm (17.5 m•kg)