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Table of Contents
Related Manuals for Yamaha XV1700P 2002
Summary of Contents for Yamaha XV1700P 2002
- Page 1 Corrected 2002 5PX·281 07-1 0 LIT-1 1 666-1 5-37...
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Page 2: Symbols Used In Assembly Manual
Since some external In order to simplify descriptions 'in asseml;>ly manuals, parts of the motorcycle have been removed at the Yamaha the following symbols are used: factory for the convenience of packing, assembly by the Yamaha dealer is required. -
Page 3: Setup Procedures
SETUP PROCEDURES Page 1... -
Page 4: Throttle Grip
1. Throttle grip Throttle grip Screw 25 (0.98) 5 (o.2o). F i t handlebar switch projection to the handlebar hole. Check the throttle grip for smooth action. Proper cable routing is essential to assure safe motorcycle operation. Refer to "CABLE ROUTING". Handlebar Handlebar Handlebar holder... -
Page 5: Clutch Cable
4. Handlebar switch (left) Handlebar switch (left ) Bracket Screw 25 (0.98) 5 (0.20), ·Grip end A: Align the punch mark on the handlebar with the gap of the handlebar swi1ch '(left)..Proper cable routing is essential to assure safe motorcycle operation. - Page 6 7. Rear view mirror Mirror (left) Mirror (right) Plastic holder (large) Plastic holder (small) A: Clamp the throttle cables and brake hose. Refer to "CABLE ROUTING". Clamp the throttle cables. Refer to "CABLE ROUTING". • 8. Front fender Reflector bracket (left and right) Reflector (0.20)
- Page 7 9. Front wheel Collar Front wheel Front wheel axle 35 (1.38) Hexagon socket bolt 8 (0.31), Front fork guard (left and right) Spacer 14 (o.ss) Bolt (0.24), Brake caliper Flange bolt 10 (0.40), 20 (o.ao) Clean the brake discs. B: Clean the f r ont wheel axle. Before tightening the pinch bolt, C: Clean the llar...
- Page 8 11. Battery Belt Battery 12 (0.47) (0.24), Bolt 12 (0.47) (0.24). Battery cover A NOTE: Before installing the battery, refer Refer to "CABLE"ROUTING". "ADJUSTMENTS PREDELIVERY SERVICE". Place the ECU on the battery cover. B: Flr5t, connect the lead (Red NOTE: ---- -- -- - color lead) to the Ef) terminal.
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Page 9: Cable Routing
CABLE ROUTING A WARNING Proper cable and lead ro.uting is esse11tial to insure safe motorcycle operation. Clutch cable Place the couplers in the battery cover. ® Throttle cables When installing the ECU, be sure not to pinch fuel pump lead and tail/brake light lead between the ECU @ Battery negative(-) terminal and battery cover. - Page 10 <D Clutch cable � When installing the throttle cable holder, be sure to ® Throttle cables leave a space of 25 mm between the holder and the @ Right handlebar switch lead right handlebar switch. @ Left handlebar switch lead When installing the brake hose and throttle cable ®Brake hose holder, be sure to leave a space of...
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Page 11: Adjustments And Predelivery Service
ADJUSTMENTS AND PREDELIVERY SERVICE Page 9... -
Page 12: Engine Oil Level Inspection
2009 Yamaha changed to: 10W40 up to 40F, then 20W50. Engine oil level inspection Stand the motorcycle on a level surface. Recommended oil: Yamalube 4 (20W40) or SAE 20W40 motor oil Make sure the motorcycle is upright when inspecting •... -
Page 13: Throttle Cable
Throttle cable play adjustment free 2. Adjust: • Prior to adjusting the cable free play, the Loosen the locknut (D. throttle. <fi) • T4m the adjuster® In directlon or© until the engine idling speed should be adjusted properly. specified free play is obtained. <6): ®... -
Page 14: Rear Brake Light Switch Adjustment
Rear brake adjustment Check: Brake pedal height ® • After adjusting the brake pedal height, make sure of specification Adjust. that there Is no brake drag. Brake pedal height: WARNING (3.0 A soft or spongy feeling In the brake pedal may (above the top of the footrest) Indicate the presence of air in the brake system. -
Page 15: Clutch Adjustment
Clutch adjustment Check: Adjust: ® Clutch cable free play Pull the boot G) off. • • Out of specification Adjust, Loosenthe locknut®. • ® (fi) Turn the adjuster in direction or© until the • Free pl�y: specified free play is obtained. 10- 1Q mm (0.4- 0.6 in (b): (at clutch lever end) -
Page 16: Drive Belt Slack Adjustment
Drive belt slack adjustment Adjust: • • • •, drive belt that Is too tight will overload the engine and other vital parts, and one that is tool Piace the motorcycle on suitable stand so that the loose can skip and damage the awlngarm rear wheel is elevated. -
Page 17: Front Fork Adjustment
Front fork adjustment WARNING Adjuster position: Standard: Always apply the same adjustment to each fork • Minimum: leg. Uneven adjustment can result in poor Maximum: handling and a loss of stabtnty. Securely support the motorcycle so there is no • danger of It falling over. - Page 18 Page 16...
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Page 19: Owner's Tool Kit
APPENDICES SERVICE OAT A XV1700PF.(V1700PC when warm Eng'ine idling $peed: 850 - 950 r/min Spark plug: Type DPR7EA-9 (NGK), X22EPR-U9 (DENSO) 0.8 - 0.9 mm (0.031 - 0.035 in) Fuel: Recommended fuel Unleaded fuel recommended Fuel tank capacity Total: (3.3 Imp gal, 4.0 US gal) Valve clearance (cold): 0 - 0.04 mm (0 - 0.0016 in) 0 - 0.04 mm (0 - 0.0016 in) -
Page 20: Tightening Torques
TIGHTENING TORQUES Tightening torque Thread size Item • • Engine: Spark plug Engine oil drain bolt (engine) Engine oil drain bolt (oil tank) Transfer gear oil drain bolt Chassis: Upper bracket and outer tube 1·9 Lower bracket and outer tube Upper bracket and steering shaft 11.5 Handlebar holder (lower) and handlebar holder (upper) - Page 21 Tightening torque Thread size Item m • kg ft •lb Seat bracket and frame Side cover and side cover bracket 2. 9 0. 4 Side cover bracket and frame Side cover and seat bracket Starter relay and battery positive lead Starter relay and starter motor lead 5.
- Page 22 YAMAHA MOTOR CO., LTD. 2500 SHINGAI IWATA SHIZUOKA JAPAN • PRINTED IN JAPAN 2003.04-2.8x1 CR PRINTED ON RECYCLED PAPER ( E )