Yamaha Venture XVZ13TFR 2002 Owner's Manual
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Yamaha Venture XVZ13TFR 2002 Owner's Manual

Yamaha Venture XVZ13TFR 2002 Owner's Manual

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OWNER'S MANUAL
XVZ13TFR(C)
XVZ13TFSR(C)
LIT-11626-16-15
4XY-28199-14

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Summary of Contents for Yamaha Venture XVZ13TFR 2002

  • Page 1 OWNER’S MANUAL XVZ13TFR(C) XVZ13TFSR(C) LIT-11626-16-15 4XY-28199-14...
  • Page 2 EAU03438...
  • Page 3 Congratulations on your purchase of the Yamaha Royal Star™ VENTURE . This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of crafts- manship and reliability that have made Yamaha a leader in these fields.
  • Page 4 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION EW000000 WARNING PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR- CYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT- TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
  • Page 6 IMPORTANT MANUAL INFORMATION AFFIX DEALER LABEL HERE EAU04247 XVZ13TFR(C)/XVZ13TFSR(C) OWNER’S MANUAL ©2002 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

  • Page 7: Table Of Contents

    EAU00009 TABLE OF CONTENTS 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 AUDIO SYSTEM AND CB RADIO 5 PRE-OPERATION CHECKS 6 OPERATION AND IMPORTANT RIDING POINTS 7 PERIODIC MAINTENANCE AND MINOR REPAIR 8 CLEANING AND STORAGE 9 SPECIFICATIONS 10 CONSUMER INFORMATION INDEX...

  • Page 8: Safety Information

    SAFETY INFORMATION Safe riding ..................1-1 Protective apparel ................1-3 Modifications ..................1-3 Loading and accessories ..............1-3 Gasoline and exhaust gas..............1-5 Location of important labels .............. 1-7...

  • Page 9: Safe Riding

    S AFETY INFORMATION EAU03633 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: 1.
  • Page 10 SAFETY INFORMATION 4. Many motorcycle accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified opera- tors.

  • Page 11: Protective Apparel

    6. Passengers should also observe the precautions mentioned above. Modifications Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.
  • Page 12 Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories.

  • Page 13: Gasoline And Exhaust Gas

    SAFETY INFORMATION a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b.
  • Page 14 SAFETY INFORMATION a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe- destrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c.

  • Page 15: Location Of Important Labels

    SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle.
  • Page 16 SAFETY INFORMATION CAUTION Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 5JW-00 (5JW-2835Y-00) 5 CALIFORNIA ONLY...

  • Page 17: Description

    DESCRIPTION Left view ..................... 2-1 Right view................... 2-2 Controls and instruments ..............2-3...
  • Page 18 D ESCRIPTION EAU00026 ® Royal Star™ VENTURE Left view 1. Shift pedal (page 3-9) 7. Fuse box 2 (page 7-36) 2. Starter (choke) knob (page 3-13) 8. Side case (page 3-15) 3. Fuel tank cap (page 3-10) 9. Helmet holder (page 3-14) 4.
  • Page 19 DESCRIPTION ® Royal Star™ VENTURE Right view 12. Muffler 20. Front fork air valve (page 3-17) 13. Owner’s tool kit (page 7-2) 21. Headlight (page 7-37) 14. Helmet holder (page 3-14) 22. Front turn signal/position lights (page 7-38) 15. Travel trunk (page 3-16) 23.
  • Page 20 DESCRIPTION ® Royal Star™ VENTURE Controls and instruments 1. Clutch lever (page 3-9) 6. Main switch/steering lock (page 3-1) 2. Audio system/CB radio control unit (page 4-3) 7. Right handlebar switches (page 3-8) 3. Left handlebar switches (page 3-7) 8. Throttle grip (page 7-21) 4.

  • Page 21: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ........3-1 Starter (choke) knob .......... 3-13 Indicator and warning lights ........3-2 Locking the steering with a padlock ....3-13 Speedometer unit ..........3-4 Rider seat ............3-13 Cruise control system ..........3-5 Helmet holders ..........3-14 Fuel gauge ............3-7 Side cases and travel trunk .......

  • Page 22: Main Switch/Steering Lock

    I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 EAU01842 ACC (Accessory) The audio system and the auxiliary DC jack and terminals can be used in this position. Therefore, do not use the ac- cessory position for an extended period of time, otherwise the battery may dis- charge.

  • Page 23: Indicator And Warning Lights

    3. Push the start switch. If the warn- This indicator light comes on when the ing light does not come on while high beam of the headlight is switched pushing the start switch, have a Yamaha dealer check the electri- cal circuit.
  • Page 24 5. Engine trouble warning light transmission is in the neutral position. “ ” This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this oc- curs, have a Yamaha dealer check the self-diagnosis system.

  • Page 25: Speedometer Unit

    (which odometer modes in the following order: Yamaha dealer check the electri- shows riding speed) TRIP F → TRIP 1 → TRIP 2 → ODO → cal circuit. an odometer (which shows the to-...

  • Page 26: Cruise Control System

    INSTRUMENT AND CONTROL FUNCTIONS To reset a tripmeter, select it by push- To set the clock: ing the “SELECT” button, and then 1. Push both the “SELECT” and “RE- push the “RESET” button. If you do not SET” buttons for at least two sec- reset the fuel reserve tripmeter manu- onds.
  • Page 27 INSTRUMENT AND CONTROL FUNCTIONS return to the set speed after the throttle grip is released. However, if the speed is increased by more than 5 mi/h (8 km/h), the cruise control system will be deactivated until the traveling speed is within 5 mi/h (8 km/h) of the set speed.

  • Page 28: Fuel Gauge

    If CB radio. decreases. When only one segment is this occurs, turn the cruise control left near “E”, refuel as soon as possi- system off and have a Yamaha deal- EAU03888 ble. 2. Dimmer switch “ ”...
  • Page 29 INSTRUMENT AND CONTROL FUNCTIONS EAU03889 when your motorcycle is stopped 3. Turn signal switch “ ” where it might be a traffic hazard. To signal a right-hand turn, push this EC000006 switch to “ ”. To signal a left-hand CAUTION: turn, push this switch to “...

  • Page 30: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS 1. Clutch lever 1. Shift pedal 1. Brake lever EAU00152 EAU01215 EAU00158 Clutch lever Shift pedal Brake lever The clutch lever is located at the left The shift pedal is located on the left The brake lever is located at the right handlebar grip.

  • Page 31: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked.

  • Page 32: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS EAU00185 Your Yamaha engine has been de- CAUTION: signed to use regular unleaded gaso- Immediately wipe off spilled fuel line with a pump octane number with a clean, dry, soft cloth, since [(R+M)/2] of 86 or higher, or a research fuel may deteriorate painted surfac- octane number of 91 or higher.

  • Page 33: Fuel Cock

    INSTRUMENT AND CONTROL FUNCTIONS OFF: closed position ON: normal position RES: reserve position EAU02969 Fuel cock With the fuel cock lever in this position, This indicates reserve. With the fuel The fuel cock supplies fuel from the fuel flows to the carburetors. Turn the cock lever in this position, the fuel re- tank to the carburetors while also filter- fuel cock lever to this position when...

  • Page 34: Starter (Choke) Knob

    INSTRUMENT AND CONTROL FUNCTIONS 1. Starter (choke) knob “ ” 1. Nut (× 2) EAU04038 EAU03372 EAU01781 Starter (choke) knob “ ” Locking the steering with a Rider seat Starting a cold engine requires a richer padlock air-fuel mixture, which is supplied by To remove the rider seat In addition to the main switch/steering the starter (choke).

  • Page 35: Helmet Holders

    INSTRUMENT AND CONTROL FUNCTIONS 1. Projection 1. Helmet holder (right) 1. Helmet holder (left) 2. Seat holder 2. Unlock. 2. Unlock. To install the rider seat To close a helmet holder EAU01782 Helmet holders Insert the projection on the rear of the Place the helmet holder in the original rider seat into the seat holder as position, and then remove the key.

  • Page 36: Side Cases And Travel Trunk

    INSTRUMENT AND CONTROL FUNCTIONS Do not exceed the load limit of 20 lb (9 kg) for each side case and the travel trunk. Do not exceed the maximum load of 419 lb (190 kg) for the ve- hicle. exceed (120 km/h) when riding with the travel trunk, side cases or both 1.
  • Page 37 INSTRUMENT AND CONTROL FUNCTIONS 1. Travel trunk lock 1. Lid resting in opened position 2. Unlock. 2. Storage pouch To close the travel trunk Travel trunk 2. Fold the travel trunk lid up, and 1. Fold the travel trunk lid up com- To open the travel trunk then release it so that it will rest in pletely, and then fold it down.

  • Page 38: Adjusting The Front Fork

    INSTRUMENT AND CONTROL FUNCTIONS EAU03719* Adjusting the front fork This front fork is equipped with air valves for adjusting the spring rate. EW000035 WARNING Always adjust both fork legs equal- ly, otherwise poor handling and loss of stability may result. 1.

  • Page 39: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS NOTE: Spring rate: When checking and adjusting the air Minimum (soft)/standard: pressure, there should be no weight on Air pressure = the motorcycle. 0 psi (0 kgf/cm , 0 kPa) 2. Remove the air valve cap. Maximum (hard): 3.

  • Page 40: Locks For The Optional Side Cases And Travel Trunk

    5. Securely install the air valve cap. optional side cases and travel trunk, NOTE: which can be obtained at a Yamaha The built-in sidestand switch is part of dealer, these locks can be operated the ignition circuit cut-off system, which with the ignition key.

  • Page 41: Ignition Circuit Cut-Off System

    It cuts the running engine when check this system regularly as de- the transmission is in gear and the scribed below and have a Yamaha sidestand is moved down. dealer repair it if it does not function Periodically check the operation of the properly.
  • Page 42 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 43: Auxiliary Dc Jack And Terminals

    INSTRUMENT AND CONTROL FUNCTIONS 1. Auxiliary DC jack 1. Auxiliary DC terminal EAU01788 ECA00044 Auxiliary DC jack and CAUTION: terminals The accessories connected to the 12-V accessories connected to the auxiliary DC jack and terminals auxiliary DC jack at the front and auxil- should not be used with the engine iary DC terminals under the rider seat turned off, and their combined load...

  • Page 44: Audio System And Cb Radio

    AUDIO SYSTEM AND CB RADIO Location of parts ................4-1 Headsets (optional) ................4-2 Control unit ..................4-3 Making basic settings ................ 4-5 Making mode settings ............... 4-6 Cassette deck operation ..............4-10 Radio operation ................4-13 Optional CD changer operation ............4-17 CB radio operation ................

  • Page 45: Location Of Parts

    A UDIO SYSTEM AND CB RADIO EAU03567 Location of parts 1. Audio system/CB radio control unit 5. Main switch/steering lock 1. Rear speaker (× 2) 2. Front speaker (× 2) 6. Eject (“ ”) button 2. Passenger volume control knob 3.

  • Page 46: Headsets (Optional)

    4-7 for further in- headset. For intercom use, two head- charge. structions.) sets are necessary. Consult a Yamaha The control unit, cassette deck dealer if you wish to obtain headsets. and speakers are water-resis- tant; however, it is good prac-...

  • Page 47: Control Unit

    AUDIO SYSTEM AND CB RADIO Short push (less than one second) Audio system button “AUDIO” Skipping songs on the cassette This button is used to perform the fol- tape lowing operations. Selecting a preset radio station Selecting a track on the optional Short push (less than one second) CD changer Turning on the audio system...
  • Page 48 AUDIO SYSTEM AND CB RADIO Selection button “SELECT” Long push (two seconds or more) This button is used to perform the fol- Selecting the preset radio station lowing operations. programming mode Short push (less than two seconds) CB radio button “CB” Changing modes in the following This button is used to perform the fol- sequence...

  • Page 49: Making Basic Settings

    AUDIO SYSTEM AND CB RADIO 1. CB radio indicator light Making basic settings Adjusting the audio system volume Turning on/off the CB radio Turn the volume control knob until the To turn the power on desired audio system volume is dis- 1.

  • Page 50: Making Mode Settings

    AUDIO SYSTEM AND CB RADIO Adjusting the CB reception volume Making mode settings Audio system Turn the control knob until the desired BASS TREB SP/HS (Treble) (Fade ) CB reception volume is displayed (e.g., (Output) General procedure “Vo:10”). The CB reception volume can The following setting procedure applies be set between “0”...
  • Page 51 AUDIO SYSTEM AND CB RADIO Selecting the output (speakers or Adjusting the bass level Adjusting the treble level headsets) 1. Repeatedly push the “SELECT” 1. Repeatedly push the “SELECT” 1. Repeatedly push the “SELECT” button for less than one second button for less than one second button for less than one second until “BASS”...
  • Page 52 AUDIO SYSTEM AND CB RADIO set between “F9” (front speakers only) and “R9” (rear speakers only). NOTE: When the fade level is set to “0”, the front and rear speaker levels are the same. Adjusting the fade level (balance Adjusting the intercom volume between front and rear speakers) 1.
  • Page 53 AUDIO SYSTEM AND CB RADIO Intercom operation Provided both the rider and passenger are wearing headsets, they can talk to each other through the intercom at any time. (See the “Adjusting the intercom volume” section on page 4-8 for adjust- ment procedures.) Adjusting the auto volume Turning on/off the CB roger beep...

  • Page 54: Cassette Deck Operation

    AUDIO SYSTEM AND CB RADIO To clean the tape head, use a de-magnetizing cleaning cas- sette, but be sure to turn the volume all the way down to avoid speaker damage. 1. Cassette deck compartment 2. Eject (“ ”) button 3.
  • Page 55 AUDIO SYSTEM AND CB RADIO NOTE: The maximum number of songs that can be skipped in either direc- tion is 9. To stop skipping songs, push the up/down switch in the opposite di- rection that songs are being skipped. Playing a cassette tape Skipping songs 1.
  • Page 56 AUDIO SYSTEM AND CB RADIO Skipping a blank Changing the tape play direction Turning on/off the Dolby noise When there is a long blank portion of While the cassette tape is playing, reduction system tape on the cassette, “BLS” appears in push either side of the up/down switch While the cassette tape is playing, the display and the cassette deck auto-...

  • Page 57: Radio Operation

    AUDIO SYSTEM AND CB RADIO NOTE: The Dolby noise reduction system has been manufactured under li- cense from Dolby Laboratories Li- censing Corporation. Dolby and the double “D” symbol are registered trademarks of Dol- by Laboratories Licensing Corpo- ration. 1. Eject (“ ”) button 1.
  • Page 58 AUDIO SYSTEM AND CB RADIO 1. Sleeve 1. Frequency band Selecting a frequency band Tuning in a radio station automati- NOTE: This radio offers three FM bands and cally The antenna can be folded down one AM band. Since all three FM 1.
  • Page 59 AUDIO SYSTEM AND CB RADIO 3. Push either side of the up/down switch for less than one second until the desired frequency is dis- played. The frequency changes in 0.2-MHz steps for FM and in 10-kHz steps for AM. 1. Preset station number Tuning in a radio station manually Tuning in a preset radio station In order to tune in a particular radio sta-...
  • Page 60 AUDIO SYSTEM AND CB RADIO 3. Repeatedly push either side of the Using automatic tuning up/down switch for less than one 1. Select a frequency band. (See second until the desired preset page 4-14.) number (“1” through “6”) is dis- 2.

  • Page 61: Optional Cd Changer Operation

    Ask a (FM1, FM2, FM3, and AM) as follows. 4. Push the “SELECT” button once Yamaha dealer to install the genuine for less than one second to pro- Clarion CDC635 model. NOTE:...

  • Page 62: Cb Radio Operation

    AUDIO SYSTEM AND CB RADIO 1. CB antenna Playing a CD Selecting a CD CB radio operation 1. Insert up to six CDs into the CD Repeatedly push either side of the up/ changer. Follow the manufactur- down switch for one second or more WARNING er’s directions.
  • Page 63 AUDIO SYSTEM AND CB RADIO The Citizens Band Radio Service is Elimination of licensing under the jurisdiction of the Feder- The Federal Communications Commis- al Communications Commission sion (F.C.C.) has ruled that Citizens (F.C.C.). Any adjustments or modi- Band Radio Service Operators no long- fications which would alter the per- er are required to obtain an F.C.C.
  • Page 64 AUDIO SYSTEM AND CB RADIO NOTE: All channels, except channel 9, may be used for communications between sta- tions operating under different licens- es. Channel 9 has been reserved by the F.C.C. for emergency communica- tions involving the immediate safety of individuals or immediate protection of property.
  • Page 65 AUDIO SYSTEM AND CB RADIO 2. Repeatedly push either side of the up/down switch for less than one second or turn the control knob until the desired squelch level is displayed. The squelch level can be set between “1” and “20”. After the adjustment is made, the CB ra- dio returns to normal operation and the CB channel appears in the...
  • Page 66 AUDIO SYSTEM AND CB RADIO Channel information Channel Channel Frequency in MHz Channel Channel Frequency in MHz 26.965 27.215 26.975 27.225 36.985 27.235 27.005 27.245 27.015 27.255 27.025 27.265 27.035 27.275 27.055 27.285 27.065 27.295 27.075 27.305 27.085 27.315 27.105 27.325 27.115 27.335...
  • Page 67 AUDIO SYSTEM AND CB RADIO 1. “TALK” switch 1. Passenger “TALK” button Transmitting and receiving Transmission Push the rider “TALK” switch or the passenger “TALK” button to transmit. “TX” appears in the display. 4-23...

  • Page 68: Auxiliary Audio Source Operation

    AUDIO SYSTEM AND CB RADIO 1. Auxiliary audio input jack Reception Auxiliary audio source 2. Repeatedly push the “AUDIO” but- “RX” appears in the display when the ton for less than one second until operation CB radio is receiving a signal. “AUX”...

  • Page 69: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation check list ..............5-1...
  • Page 70 • If necessary, add recommended coolant to specified level. 7-16–7-18 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. Front brake • Adjust if necessary.
  • Page 71 • Make sure that operation is smooth. • Check cable free play. Throttle grip 7-21 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-30 •...
  • Page 72 PRE-OPERATION CHECKS NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. EWA00033 WARNING If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the motorcycle.

  • Page 73: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold engine ..........6-2 Starting a warm engine ..............6-4 Shifting ....................6-4 Engine break-in ................. 6-6 Parking ....................6-7...
  • Page 74 Consult a Yamaha dealer re- tor, resulting in a possible loss garding any control or function of control. that you do not thoroughly un- derstand.

  • Page 75: Starting And Warming Up A Cold Engine

    In order for the ignition circuit cut-off should be on, otherwise have a system to enable starting, one of the Yamaha dealer check the electrical cir- following conditions must be met: cuit. The transmission is in the neutral position.
  • Page 76 Tempera- switch, or it remains on after start- tures above 50°F (10°C) require about ing, have a Yamaha dealer check the 4. Turn the starter (choke) on and 7 seconds of starter (choke) use and self-diagnosis device.

  • Page 77: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine CAUTION: Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.
  • Page 78 OPERATION AND IMPORTANT RIDING POINTS 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral posi- tion.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.

  • Page 79: Engine Break-In

    OPERATION AND IMPORTANT RIDING POINTS EAU02974 EAU01128 Recommended shift points Engine break-in The recommended shift points during There is never a more important period acceleration deceleration in the life of your engine than the period shown in the table below. between 0 and 1,000 mi (1,600 km).

  • Page 80: Parking

    The vehicle can now be operated nor- mally. EC000049 CAUTION: If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. EAU00457 Parking When parking, stop the engine, re- move the key from the main switch, and then turn the fuel cock lever to “OFF”.

  • Page 81: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR Periodic maintenance ..........7-1 Checking the front and rear brake pads .... 7-28 Owner’s tool kit ............7-2 Checking the brake and clutch fluid levels ..7-29 Periodic maintenance chart for the emission Changing the brake and clutch fluids ....7-30 control system ...........7-3 Checking and lubricating the cables ....

  • Page 82: Periodic Maintenance

    SERVICE. ESPE- If you are not familiar with motor- CIALLY IMPORTANT cycle maintenance work, have a MAINTENANCE SERVICES RELAT- Yamaha dealer do it for you. EMISSIONS CONTROL. THESE CONTROLS ONLY FUNCTION TO ENSURE CLEANER AIR, BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE.

  • Page 83: Owner's Tool Kit

    PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. EW000063 WARNING Modifications approved Yamaha may cause loss of perfor- mance and render the vehicle un- 1.

  • Page 84: Periodic Maintenance Chart For The Emission Control System

    • Adjust cable free play. Evaporative Emission control • Check control system for damage. √ √ system (For • Replace if necessary. California only) * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

  • Page 85: General Maintenance And Lubrication Chart

    • Check vehicle for leakage. SAE 80 API “GL-4” Final gear oil • Replace every 16,000 mi Replace. Check. Replace. hypoid gear oil (25,000 km) or 24 months. Yamaha chain and • Apply chain lube √ √ √ √ √ √ Control cable cable lube or SAE thoroughly.
  • Page 86 • Apply grease lightly. sion link pivots grease * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU03907 NOTE: From 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 4,000 mi (7,000 km) or 6 months.
  • Page 87 PERIODIC MAINTENANCE AND MINOR REPAIR EAU03892 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake and clutch systems • After disassembling the brake or clutch master cylinders, caliper cylinders or clutch release cylinder, always change the fluid.

  • Page 88: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling A 1. Cowling B 1. Cowling A 2. Panel A 2. Panel B 2. Screw (× 2) 3. Panel C 3. Quick fastener EAU01139 Removing and installing EAU04039 Cowling A cowlings and panels To remove the cowling The cowlings and panels shown above Remove the screws and the quick fas-...
  • Page 89 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw 1. Grommet 1. Cowling B 2. Projection 2. Screw (× 2) 3. Cowling A EAU03634 Cowling B To install the cowling To remove the cowling Place the cowling in the original posi- 1. Remove cowling A. tion, and then install the screws and the 2.
  • Page 90 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw 1. Panel A 2. Screw To install the cowling To install the panel EAU04807 1. Place the cowling in the original Place the panel in the original position, Panel A position, and then install the and then install the screw.
  • Page 91 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel B 1. Panel C 2. Screw 2. Screw To install the panel 3. Bolt (× 2) EAU04807 Place the panel in the original position, Panel B EAU01795 and then install the screw. Panel C To remove the panel To remove the panel Remove the screw, and then pull out-...

  • Page 92: Checking The Spark Plugs

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Spark plug cap 1. Spark plug wrench To install the panel 2. Remove the spark plug as shown, EAU03329 Checking the spark plugs 1. Place the panel in the original po- with the spark plug wrench includ- The spark plugs are important engine sition, and then install the screw.
  • Page 93 Do not attempt to diagnose such problems yourself. Instead, have a NOTE: Yamaha dealer check the motorcycle. If a torque wrench is not available when 3. Check each spark plug for elec- installing a spark plug, a good estimate trode erosion and excessive car- of the correct torque is 1/4–1/2 turn...

  • Page 94: Canister (For California Only)

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04626 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart.
  • Page 95 An oil filter wrench is available at a NOTE: several minutes, and then turn it Skip steps 4–6 if the oil filter cartridge is Yamaha dealer. off. not being replaced. 5. Apply a thin coat of engine oil to 2. Place an oil pan under the engine the O-ring of the new oil filter car- to collect the used oil.
  • Page 96 PERIODIC MAINTENANCE AND MINOR REPAIR 8. Add the specified amount of the ECA00133 CAUTION: recommended engine oil, and In order to prevent clutch slip- then install and tighten the oil filler page (since the engine oil also cap. lubricates the clutch), do not mix any chemical additives.

  • Page 97: Final Gear Oil

    If the oil level warning light flickers To check the coolant level or remains on, immediately turn the 1. Place the motorcycle on a level engine off and have a Yamaha deal- surface and hold it in an upright er check the vehicle. position.
  • Page 98 If water has been added to the NOTE: add coolant to the maximum level The coolant should be between the coolant, have a Yamaha dealer mark, and then close the reservoir minimum and maximum level marks. check the antifreeze content of cap and install the rider seat.

  • Page 99: Cleaning The Air Filter Elements

    PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: The radiator fan is automatically switched on or off according to the coolant temperature in the radiator. If the engine overheats, see page 7-41 for further instructions. 1. Air filter case 1. Air filter joint clamp screw 2.
  • Page 100 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Air filter case bolt (× 5) 1. Air filter element 1. Air filter element 2. Air filter element screw (× 2) 4. Remove the air filter case cover by 6. Lightly tap the air filter element to 5.

  • Page 101: Adjusting The Carburetors

    Therefore, all carburetor EC000082* adjustments should be left to a CAUTION: Yamaha dealer, who has the neces- Make sure that the air filter ele- sary professional knowledge and expe- ment is properly seated in the 1. Air filter case drain hose rience.

  • Page 102: Adjusting The Throttle Cable Free Play

    The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. a. Throttle cable free play...
  • Page 103 (2.50 kgf/cm (2.80 kgf/cm maximum accessories (cowling, side cases, 36 psi) 41 psi) tact a Yamaha dealer immediately and etc. if approved for this model) does CE-16E have the tire replaced. Maximum load* 419 lb (190 kg) not exceed the maximum load of the...
  • Page 104 The front and rear tires should out tire. When a tire tread begins to be of the same make and de- show lines, have a Yamaha dealer sign, otherwise the handling replace the tire immediately. Brakes, characteristics of the motor- tires and related wheel parts re- cycle cannot be guaranteed.

  • Page 105: Cast Wheels

    The replacement of all wheel- damage before each ride. If any and brake-related parts, includ- CE-12E REAR damage is found, have a Yamaha ing the tires, should be left to a Manufacturer Size Model dealer replace the wheel. Do not...

  • Page 106: Accessories And Replacement Parts

    Use of non-Yamaha-approved accessories or replacement parts may cause loss of handling stability and riding safety. Since Yamaha cannot con- trol the quality of accessories or parts manufactured by other com- panies, Yamaha cannot be held lia- 7-25...

  • Page 107: Clutch Lever Free Play

    2. To increase the brake lever free clutch system. If there is air in the hy- play, turn the adjusting bolt in di- draulic system, have a Yamaha dealer rection a. To decrease the brake bleed the system before operating the lever free play, turn the adjusting motorcycle.

  • Page 108: Adjusting The Brake Pedal Position

    Air in nent of the cruise control system, it the hydraulic system will diminish a. Distance between brake pedal and footrest must be adjusted by a Yamaha dealer, the braking performance, which who has the necessary professional EAU01746...

  • Page 109: Checking The Front And Rear Brake Pads

    Yamaha dealer replace peared, have a Yamaha dealer replace the brake pads as a set. the brake pads as a set.

  • Page 110: Checking The Brake And Clutch Fluid Levels

    Yamaha dealer lead to poor braking or clutch per- and the brake pads for wear. check the cause.

  • Page 111: Changing The Brake And Clutch Fluids

    Checking and lubricating the clutch fluids cables throttle grip and cable Have a Yamaha dealer change the The operation of all control cables and The operation of the throttle grip should brake and clutch fluids at the intervals the condition of the cables should be be checked before each ride.

  • Page 112: Checking And Lubricating The Brake And Shift Pedals

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03370 EAU03164 Checking and lubricating the Checking and lubricating the brake and shift pedals brake and clutch levers The operation of the brake and shift The operation of the brake and clutch pedals should be checked before each levers should be checked before each ride, and the pedal pivots should be lu- ride, and the lever pivots should be lu-...

  • Page 113: Checking And Lubricating The Sidestand

    EW000113 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. 7-32...

  • Page 114: Checking The Steering

    If any free Securely support the motorcycle so position. play can be felt, have a Yamaha that there is no danger of it falling 2. While applying the front brake, dealer check or repair the steer- over.

  • Page 115: Checking The Wheel Bearings

    If there is play in the wheel skin, eyes or clothing and al- hub or if the wheel does not turn ways shield your eyes when smoothly, have a Yamaha dealer working near batteries. In case check the wheel bearings. of contact, administer the fol- 1.

  • Page 116: Replacing The Fuses

    PERIODIC MAINTENANCE AND MINOR REPAIR To charge the battery EC000102 CAUTION: Have a Yamaha dealer charge the bat- Always keep battery tery as soon as possible if it seems to charged. Storing a discharged have discharged. Keep in mind that the...
  • Page 117 PERIODIC MAINTENANCE AND MINOR REPAIR Specified fuses: Fuse box 1 Cruise control fuse: 10 A Carburetor heater fuse: 10 A Auxiliary DC terminal fuse: Auxiliary DC jack fuse: Audio system fuse: 10 A Fuse box 2 1. Odometer fuse 1. Main fuse 2.

  • Page 118: Replacing The Headlight Bulb

    3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 1. Bulb cover 1. Headlight bulb holder 2.

  • Page 119: Replacing A Turn Signal Light Bulb Or The Tail/Brake Light Bulb

    4. Install the bulb cover, and then connect the coupler. 5. Have a Yamaha dealer adjust the headlight beam if necessary. 7-38...

  • Page 120: Supporting The Motorcycle

    However, should your motorcycle To service the front wheel require any repair, take it to a Yamaha 1. Stabilize the rear of the motorcycle dealer, whose skilled technicians have by using a motorcycle stand or, if...

  • Page 121: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 122 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 123: Cleaning And Storage

    CLEANING AND STORAGE Cleaning .................... 8-1 Storage ....................8-3...
  • Page 124 If the 3. Apply Yamaha Mud and Grease windshield is scratched, use a Release or another high-quality quality plastic polishing com- degreaser to the crankcase, to re- EAU03333 pound after washing.
  • Page 125 Cleaner or another high-quality wind- and deterioration of wheel bear- towel, or soft absorbent cloth. shield cleaner. Some cleaning com- ings, the front fork, brakes, 4. Clean the seat with Yamaha Pro- pounds plastics leave transmission seals, audio sys- tectant or another high-quality vi- scratches on the windshield.
  • Page 126 CLEANING AND STORAGE After cleaning the motorcycle Operate the engine for several Apply Yamaha Silicone Wax or another minutes to insure the newly condi- high-quality automotive-type wax on all tioned fuel enters the entire fuel painted and chrome-plated surfaces. system and carburetors.
  • Page 127 CLEANING AND STORAGE NOTE: NOTE: Use a Yamaha Power Cable Luber and If necessary, make repairs before stor- Yamaha Lube Zall or another high- ing the motorcycle. quality equivalent to pressure-lubricate the cables and to purge out any mois- ture between the inner and outer ca- bles.

  • Page 128: Specifications

    SPECIFICATIONS Specifications ..................9-1...
  • Page 129 S PECIFICATIONS EAU01038 Specifications CS-01E Model XVZ13TF(C)/XVZ13TFS(C) Engine oil Dimensions Type 110 130 ˚F Overall length 104.5 in (2,655 mm) Overall width 35.4 in (900 mm) YAMALUBE 4 (10W-30) or SAE 10W-30 Overall height 61.6 in (1,565 mm) Seat height 29.5 in (750 mm) YAMALUBE 4 (20W-40) Wheelbase...
  • Page 130 SPECIFICATIONS Final gear oil Operation Left foot Type SAE80API “GL-4” Hypoid Gear Gear ratio 2.529 Quantity 0.21 US qt (0.18 lmp qt, 0.2 L) 1.632 Cooling system capacity 1.200 (total amount) 3.7 US qt (3.1 lmp qt, 3.5 L) 0.960 Air filter Dry type element 0.786...
  • Page 131 SPECIFICATIONS Maximum load* 419 lb (190 kg) Rear Tire air pressure Type Single disc brake (measured on cold tires) Operation Right foot Up to 198 lb (90 kg) Fluid DOT 4 Front 36 psi (2.50 kgf/cm , 250 kPa) Suspension Rear 36 psi (2.50 kgf/cm , 250 kPa)
  • Page 132 SPECIFICATIONS Bulb voltage, wattage × quantity Output impedance 12 V, 60/55 W × 1 4 Ω Headlight Speaker 12 V, 8/27 W × 1 8 Ω–16 Ω Tail/brake light Headset 12 V, 27/8 W × 2 Front turn signal/position light Fuses 12 V, 27 W ×...

  • Page 133: Consumer Information

    Key identification number ..............10-1 Vehicle identification number ............10-1 Model label ..................10-2 Reporting safety defects ..............10-3 Motorcycle noise regulation ............10-4 Maintenance record ................ 10-5 YAMAHA MOTOR CORPORARION, U.S.A. ® ROYAL STAR™ VENTURE LIMITED WARRANTY ....10-7...

  • Page 134: Identification Numbers

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. Key identification number 1.

  • Page 135: Model Label

    (See page 3-13 for rider seat removal and installation pro- cedures.) Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a Yamaha dealer. 10-2...

  • Page 136: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi- ately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 137: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU01053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 138: Maintenance Record

    CONSUMER INFORMATION EAU01874 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 139 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 28,000 mi (43,000 km) or 42 months 32,000 mi (49,000 km) or 48 months 36,000 mi (55,000 km) or 54 months 40,000 mi (61,000 km) or 60 months 10-6...

  • Page 140: Yamaha Motor Corporarion, U.s.a

    CONSUMER INFORMATION EAU03066 YAMAHA MOTOR CORPORARION, U.S.A. ROYAL STAR™ VENTURE® LIMITED WARRANTY 10-7...
  • Page 141 CONSUMER INFORMATION 10-8...
  • Page 142 CONSUMER INFORMATION 10-9...
  • Page 143 I NDEX 1 1 - Coolant..........7-16 High beam indicator light......3-2 Checking.......... 7-16 Horn switch ..........3-8 Accessories and replacement parts ..7-25 Coolant temperature warning light ... 3-4 Air filter elements, cleaning ....7-18 Cowlings and panels, removing and Audio settings (basic).......4-5 Identification numbers ......10-1 installing ..........
  • Page 144 INDEX Pre-operation check list ......5-1 Throttle grip and cable, checking and lubricating ........... 7-30 Tires............7-21 Radio operation ........4-13 Tool kit ............ 7-2 Rider seat..........3-13 Troubleshooting ........7-39 Troubleshooting charts......7-40 Safety defects, reporting......10-3 Turn signal indicator lights....... 3-2 Safety information........
  • Page 145 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2002.05-0.5×1 CR...

This manual is also suitable for:

Venture xvz13tfrc 2002Venture xvz13tfsr 2002Venture xvz13tfsrc 2002

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