Checking The Clutch Plates; Checking The Clutch Spring And Clutch Spring Seat Plate; Checking The Clutch Housing - Yamaha BT1100 2002 Service Manual

CLUTCH
EAS00281

CHECKING THE CLUTCH PLATES

The following procedure applies to all of the clutch
plates.
1. Check:
• clutch plate
Damage
set.
2. Measure:
• clutch plate warpage
(with a surface plate and thickness gauge
1)
Out of specification
plates as a set.
Clutch plate warpage limit
Less than 0.1 mm
EAS00283
CHECKING THE CLUTCH SPRING AND
CLUTCH SPRING SEAT PLATE
1. Check:
• clutch spring plate
Damage
2. Check:
• clutch spring plate seat
Damage
3. Measure:
• clutch spring free height
Out of specificatrion
spring
Clutch spring free height
7.2 mm
<Limit>: 6.5 mm
EAS00284

CHECKING THE CLUTCH HOUSING

1. Check:
• clutch housing dogs
Damage/pitting/wear
housing dogs or replace the clutch housing.
NOTE:
Pitting on the clutch housing dogs will cause
erratic clutch operation.
4-44
ENG
Replace the clutch plates as a
Replace the clutch
Replace.
Replace.
Replace the clutch
Deburr the clutch