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G. CHANGING KEY-IN-LEVER/KNOB CYLINDER
On key-in-lever/knob models of the E-Plex 5000, the outside lever/knob
comes preassembled with Kaba's key-in-lever/knob cylinder (Kaba 1599).
To use a different key-in-lever/knob cylinder, follow remaining steps in this
section.
G-1 Remove KIL/KIK (key-in-lever/knob) cylinder (a)
from the outside lever/knob (b) by removing the
outside lever/knob sleeve (f). Remove the
cylinder insert (e) (no insert on knobs) and the
cylinder retainer (c) using a small flat blade
screw driver or small needle nose pliers.
TAILPIECE
K1
K2
K3
K4
K5
G-2 Determine the proper tailpiece from the chart above for your KIL/KIK
cylinder.
You must use a Kaba tailpiece. The K 2 tailpiece is preassembled with
the Kaba 1599.
8
d
f
d
f
KIL/KIK CYLINDER
Abloy 5277, Abloy 5477, Assa 65691,
Kaba 1539, Kaba Gemini 4730
Assa 65611, Australian: Kaba experT 107K5 &
Boyd KC286, Corbin-Russwin 2000-03, Kaba
1599, Schlage 23-001, Schlage Primus 20-760,
Kaba Peaks 1099
Medeco 20W200H1
Arrow C100, Sargent 10 LINE
Marks
G-3 Assemble the required tailpiece (d) (supplied) with
your KIL/KIK cylinder. All tailpieces must be
installed vertically (with key removed from
cylinder) for proper installation.
G-4 Insert the KIL/KIK cylinder (a) into the outside
b
lever/knob (b) and secure it with the cylinder
a
retainer (c) and lever insert (e) (no insert on
knobs). The KIL/KIK cylinder should be snug
and unable to move freely.
c
b
e
a
H. INSTALLING / REMOVING OUTSIDE LEVER/KNOB
c
(Key-In-Lever/Knob models only)
Note: Installing lever/knob to the unit assemblies
before mounting the unit assemblies may ease initial
installation.
H-1 Make certain the lever catch is up as shown (c).
The lever catch should be flush around the outer
diameter of the outside driver. Make certain the
lever sleeve (f) is rotated to properly mate with the
outside lever/knob.
H-2 Insert one of the supplied keys (a) into the
outside lever/knob cylinder (b) and rotate key
counterclockwise 45 degrees.
H-3 Insert the outside lever/knob (b) until it is flush to
the outside unit assembly (levers fit closer than
knobs). Secure the outside lever/knob by rotating
the key clockwise 45 degrees to the horizontal position.
Remove key.
b
a
e
c
d
d
b
a
d
c
c
Incorrect
Correct
Position
Position
f
KIL Lever Sleeve
LH
RH
b
a
b
45º
a
9
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