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WORKCENTRE 3119 SERVICE MANUAL Part Number 708P88471 06/06...
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Xerox service documentation is intended for use by certified, product trained service per- sonnel only. Xerox does not warrant or represent that it will notify or provide to such customer any future change to this documentation. Customer performed service of equipment, or modules, components or parts of such equipment may affect whether Xerox is responsible to fix machine defects under the warranty offered by Xerox with respect to such equipment.
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Section Contents ........................2-1 3. Image Quality Section Contents ........................3-1 4. Repairs/Adjustments Section Contents ........................4-1 5. Parts List Section Contents ........................5-1 6. General Procedures/Information Section Contents ........................6-1 7. Wiring Data Section Contents ........................7-1 WorkCentre 3119 06/06...
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High voltages and lasers inside this product are dangerous. This machine should only be serviced by a suitably trained and qualified service engineer. 2. Use only Xerox replacement parts There are no user serviceable parts inside the machine. Do not make any unauthorized changes or additions to the machine, these could cause the machine to malfunction and create electric shock or fire hazards.
If the liquid gets into the mouth or is swallowed see a doctor immediately. 2. Please keep print cartridges away from children. The toner powder contained in the print car- tridge may be harmful. If swallowed, contact a doctor immediately. 06/06 WorkCentre 3119...
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Take care not to cut or damage the power cable or plugs when moving the machine. 9. Use caution during thunder or lightning storms. Xerox recommend that this machine be dis- connected from the power source when such weather conditions are expected. Do not touch the machine or the power cord if it is still connected to the wall socket in these weather condi- tions.
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5. Do not place candles, burning cigarettes, etc. on the machine, these could cause a fire. Assembly / Disassembly Precautions Replace parts carefully, always use Xerox parts. Take care to note the exact location of parts and also cable routing before dismantling any part of the machine. Ensure all parts and cables are re- placed correctly.
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Alternatively, employ a commercially available wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit under test. WorkCentre 3119 06/06...
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4. Dispose of used batteries according to the manufacturers instructions. Toner Cartridge Service Only toner cartridges supplied by Xerox should be used. Printing defects or set damage caused by the use of non-approved print cartridges or un-licensed toner refills are not covered by the guar- antee.
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How to identify a refilled toner cartridge. One way security screws are used in the manufacture of the cartridge – check if these are dam- aged. WorkCentre 3119 06/06...
(equipment and materials) at customer locations. II. Scope Xerox Corporation and subsidiaries worldwide. III. Objective To enable prompt resolution of health and safety incidents involving Xerox products and to ensure Xerox regulatory compliance. IV. Definitions Incident: An event or condition occurring in a customer account that has resulted in injury, illness or prop- erty damage.
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Fund all field retrofits. 1. Field Service Operations shall: a. Preserve the Xerox product involved and the scene of the incident inclusive of any associ- ated equipment located in the vicinity of the incident. b. Return any affected equipment/part(s) to the location designated by Xerox EH&S and/or the Business Division.
All cables are connected correctly. 4. If available, check the machine service log book for any previous actions that may be relevant to the call. 5. Review any defective print or copy samples. 6. Perform ‘1 Initial Checks RAP’. WorkCentre 3119 06/06...
Remove and destroy any copies of test patterns. • Complete the machine service log book, refer to GP 17 Service Log. • Ensure the machine and service area are clean before leaving the customer premises. • Provide customer training if required. 06/06 WorkCentre 3119...
Try printing a test page from a computer. --> If there is an error, check cables and driver installation. 5. Check the Print Quality. • Is there a Print Quality Problem? --> Go to Section 3, Image Quality. WorkCentre 3119 07/06...
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1. Use only paper which is of suitable quality, weight and size. See the user guide. 4. Check the overall condition of the machine 1. Clean the Paper Transport areas. Any rollers with dirt surfaces should be cleaned. If necessary, install new rollers. 07/06 WorkCentre 3119...
(Isopropyl Alcohol) or water. Install a new pickup roller, PL 4 if necessary. 4. Check the solenoid HB (Pickup), PL 3 by 4. Install a new solenoid HB (Pickup), PL 3 if using ‘Pickup Test’ in Engine Test Mode, GP damaged. WorkCentre 3119 07/06...
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7. Install new parts as necessary. Test Mode, GP 4. Check the motor harness • Motor harness, PL 1 and connectors, PL 1 and stepper motor • Drive assembly, PL 6 (drive), PL 6. • Main PBA, PL 1 07/06 WorkCentre 3119...
2. If paper is jammed in front of or inside the 2. Install new parts as necessary: fuser, PL 5. • Exit sensor actuator, PL 4 • SMPS/HVPS, PL 1 • Main PBA., PL 1 WorkCentre 3119 07/06...
• The heat roller or pressure roller, PL 5 is face of the pressure roller, heat roller, and the seriously contaminated, stripper fingers, PL 5. Install new parts as necessary: • Heat roller, PL 5 • Pressure roller, PL 5 • Fuser, PL 5 07/06 WorkCentre 3119...
3. Use paper with a smoother surface finish. 4. Check the solenoid HB (pickup) operation 4. Install new parts as necessary: using Engine Test Mode, GP 4. • Solenoid HB (Pickup), PL 3 • Main PBA, PL 1 WorkCentre 3119 07/06...
Clean the contamination between the heat roller and thermistor, PL 5. 2. Damaged stripper fingers or stripper finger 2. Check the stripper fingers for damage. springs, PL 5. Install a new fuser, PL 5 if necessary. 2-10 07/06 WorkCentre 3119...
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Check and Cause Solution 1. Paper is out of specification. 1. Clear the jam, refer to GP 6. Use paper within specification. Refer to the User Guide. Recommend the use of good quality ‘long grain’ paper. WorkCentre 3119 07/06 2-11...
Check the LSU operation using Engine Test Mode, GP 4. 2.The LSU, PL 1 is damaged. Install new parts as necessary: • LSU, PL 1 3. Check the LSU HSYNC signal using • Main PBA, PL 1 Engine Test Mode, GP 4. WorkCentre 3119 07/06 2-13...
Note: The Paper Empty Sensor is mounted onto the SMPS/HVPS, PL 1. 3. The SMPS/HVPS or Main PBA, PL 1 is 3. Install new parts as necessary: faulty. • SMPS/HVPS, PL 1 • Main PBA, PL 1 WorkCentre 3119 07/06 2-15...
One is fitted on the Cover-M-Side R, PL 2 and open switch, PL 2 and the SMPS/HVPS, PL the other is mounted on the SMPS/HVPS, PL Install new parts as necessary: • Cover open switch, PL 2 • SMPS/HVPS, PL 1 2-16 07/06 WorkCentre 3119...
Power supply cord, PL 1 Test Mode, GP 4. • SMPS/HVPS, PL 1 • Main PBA, PL 1 2. LCD panel does not come on but normal 2. Install a new PBA sub-panel, PL 8. start up sounds are heard. WorkCentre 3119 07/06 2-17...
4. When an application program or the printer 4. Uninstall the print driver. Re-install the lat- driver is damaged. est driver. Refer to Xerox.com. 5. When some files related to OS are dam- 5. After rebooting the computer ask the cus- aged or virus infected.
Engine Test Mode, GP 4. • Toner Fan, PL 1 Check the Step Motor (Drive) connector on • LSU, PL 1 the Main PBA, PL 1. • Motor Assembly, PL 6 • Main PBA, PL 1 WorkCentre 3119 07/06 2-19...
Solution 1. Check that the driver is installed properly. 1. Uninstall the print driver. Reinstall the latest driver, refer to Xerox.com. If printing is OK, check that the Scan driver is also installed (refer to User's Manual). 2. Check that the USB cable is properly con- 2.
When this message occurs, there are approximately 1,000 pages left. Expired Toner Cartridge - Explanation: The toner cartridge mechanical life is expired. - Solution: Install a new toner cartridge, PL 1. WorkCentre 3119 07/06 2-21...
1. Refer the customer to the WorkCentre install the correct printer driver and to select 3119 User Guide. the WorkCentre 3119 as the default printer. 2. Perform the pattern test, GP 5. 2. If the test print works that means there are no problems in the machine.
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1. Refer the customer to the WorkCentre install the correct printer driver and to select 3119 User Guide. the WorkCentre 3119 as the default printer. 2. Ensure you have sufficient free hard disk 2. The message 'insufficient printer memory' space for the temporary work files created means there is a hard disk space problem on during printing.
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1. Printer Driver Error. 1. Ensure that the correct driver is loaded. Use the driver supplied on the CD or down- loaded from the Xerox.com. DO NOT use the Microsoft driver supplied with the Windows operating system. If the machine is a GDI...
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IQ 14 Contamination on Back of Page ..................3-16 IQ 15 Blank Page Print out (1) ....................3-17 IQ 16 Blank Page Print out (2) ....................3-18 IQ 17 Defective Image Quality ....................3-19 IQ 18 Printed Vertical Lines Not Straight .................3-20 IQ 19 Blurred Image ........................3-21 WorkCentre 3119 06/06...
1. Install a new toner cartridge, PL 1 deformed doctor-blade in the toner and retest. cartridge, PL 1. 2. Scratched surface of the charge 2. Install a new toner cartridge, PL 1 roller in the toner cartridge, PL 1. and retest. WorkCentre 3119 06/06...
4. Contamination of the OPC drum, 4. Install a new toner cartridge, PL 1. PL 1 or toner. 5. The toner in the toner cartridge, PL 1, is about to deplete. 06/06 WorkCentre 3119...
2. Clean all the gears on the toner development process may be con- cartridge, PL 1. taminated. If the problem still persists, replace Charge Roller = 37.8mm the Toner Cartridge, PL 1. Supply Roller = 44.9mm Develop Roller = 35.2mm Transfer Roller = 45.3mm WorkCentre 3119 06/06...
PL 1, and carefully where, the OPC drum surface is clean with a soft, lint free cloth. If damaged. the problem still persists, Install a new toner cartridge, PL 1. - 38.8mm repetition: Install a new toner cartridge, PL 1. 06/06 WorkCentre 3119...
8. Develop roller is contaminated 8. Install a new toner cartridge, PL when the toner has almost depleted. 9. Check the HVPS output using 9. If necessary, install a new SMPS/ Engine Test Mode, GP 4. HVPS, PL 1. WorkCentre 3119 06/06...
NAL and IPR-P-Terminal CON, PL SMPS/HVPS, PL 1. 5. Check the LSU operation using 5.Install new parts as necessary: Engine Test Mode, GP 4. • LSU, PL 1 • Main PBA, PL 1 06/06 WorkCentre 3119...
1, gently shake it and replace. blade. 2. The transfer roller, PL 1 is 2. Adjust the transfer roller, PL 1. improperly installed 3. The life of the toner cartridge has 3. Install a new toner cartridge, PL expired. WorkCentre 3119 06/06...
4. Install a new toner cartridge, PL expired, refer to GP 7. 5. The SMPS/HVPS, PL 1 maybe 5. Clean the MEC-TERMINAL and defective. IPR-P-Terminal CON, PL 3. If the problem still persists, install a new SMPS/HVPS, PL 1. 3-10 06/06 WorkCentre 3119...
5. Bad contacts caused by contamina- 5. Clean the SMPS/HVPS contact tion from toner particles between IPR- terminals. If the problem persists, P-Terminal CON, PL 3 and the SMPS/ install a new SMPS/HVPS, PL 1. HVPS contacts, PL 1. WorkCentre 3119 06/06 3-11...
Inform the customer to Select 'Thick than normal paper or transparen- Mode' on paper type menu from the cies such as OHP, higher transfer software application and after using voltage is required. returning to the original mode is recommended. 3-12 06/06 WorkCentre 3119...
PL 5. CAUTION Take care not to deform the rollers. 2. Possible abnormal voltage and 2. Install a new toner cartridge, PL bad contact of the terminal of the supply roller in the toner cartridge, PL 1. WorkCentre 3119 06/06 3-13...
Check and Cause Solution 1. The transfer roller, PL 1 maybe 1. Run Clean Drum, GP 3 several contamInated. times. 2. Toner leakage due to improperly 2. Install a new print cartridge, PL 1. sealed developer. WorkCentre 3119 06/06 3-15...
2. 75.3mm: Pressure roller, PL 5, is CAUTION contaminated. Take care not to bend or break the thermistor. 3. Disassemble the fuser, GP 9. Clean the heat roller, pressure roller, and thermistor, PL 5. If necessary install a new fuser, PL 1. 3-16 06/06 WorkCentre 3119...
• HVPS, PL 1 • Toner cartridge, PL 1 4. The CIS harness may be faulty. 4. Check the CIS harness. Install new parts as necessary: • Scan assembly, PL 7 • Main PBA, PL 1 WorkCentre 3119 06/06 3-17...
Check shading profile Perform shading test in tech mode, GP 5. Check the gap between original and scanner glass, PL A gap of more than 0.5mm can cause blurred images. Ensure the cover is closed correctly. WorkCentre 3119 06/06 3-19...
1. 24V stable - Install a new LSU, PL 1. GP 4. Check the stability of +24V supply to the LSU, 24V unstable - Install a new SMPS, PL 1. PL 1. If the problem persists, install a new Main PBA, PL 1. 3-20 06/06 WorkCentre 3119...
1. Check the gap between original and platen glass, PL 1. A gap of more than 0.5 mm can cause a blurred image. Ensure rollers and cover close correctly. Install new parts as necessary, PL 7. WorkCentre 3119 06/06 3-21...
Electricity can cause death or injury. Moving parts can cause injury. 1. Remove the cassette assembly, Figure 1. Figure 3 Figure 1 2. Open the front cover, Figure 2. Figure 2 WorkCentre 3119 06/06...
1. Remove 4 screws, Figure 1. Figure 2 3. If necessary, remove the Rear Door in the direction of the arrows, Figure 3. Figure 1 2. Remove the Rear Cover and disconnect CN 7 from the Main PBA, Figure 2. Figure 3 06/06 WorkCentre 3119...
Moving parts can cause injury. 1. Remove the Rear Cover. (Refer to REP 2) 2. Release the harness from the Harness Holder. Remove 1 screw, then the Har- ness Holder, Figure 1. Figure 2 Figure 1 WorkCentre 3119 06/06...
Electricity can cause death or injury. Moving parts can cause injury. 1. Remove the Front Cover. (Refer to REP 2. Remove the Rear Cover. (Refer to REP 2) 3. Remove 1 screw, Figure 1. Figure 4 Figure 1 WorkCentre 3119 06/06...
REP 4) 2. Remove the Left Side Cover (Refer to REP 5). 3. Release the adjustable cable tie and dis- connect CN 8, CN 13 and CON 14 from the Main PBA, Figure 1. Figure 2 Figure 1 06/06 WorkCentre 3119...
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Figure 2 Note: When replacing the Scan Assembly, push down the Stopper-M-Lever to ensure the ScanAssembly fits into the Middle Cover. 5. Lift the Platen Cover upwards then remove the Platen Cover, Figure 3. Figure 5 Figure 3 WorkCentre 3119 06/06...
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Scan Upper Unit to Belt and Carriage, Figure 9. the Scan Lower Unit, Figure 7. Figure 9 12. Disconnect the CIS FFC from CIS. Remove 2 sliders from each end of the Figure 7 4-10 06/06 WorkCentre 3119...
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15. Remove the Spring then the Idle Bracket in the direction of the arrow, Figure 13. Figure 11 Note: Take note of the position of the notch to ensure correct replacement when fitting the Scanner Belt into the Carriage. Figure 13 WorkCentre 3119 06/06 4-11...
Electricity can cause death or injury. Moving parts can cause injury. 1. Remove the Scan Assembly. (Refer to REP 6) 2. Remove 4 screws, then the Middle Cover Unit, Figure 1. Figure 4 Figure 1 WorkCentre 3119 06/06 4-13...
Electricity can cause death or injury. Moving parts can cause injury. 1. Remove the Rear Cover. (Refer to REP 2) 2. Disconnect CON 1 from the SMPS/HVPS and CN 12 from the Main PBA, Figure 1. Figure 2 Figure 1 4-14 06/06 WorkCentre 3119...
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Cover-M-Fuser, Figure 6. Figure 3 5. Remove 2 screws. Disconnect the Fuser Harness and the Fuser Joint Harness from the Halogen Lamp. Remove the Hal- ogen Lamp by sliding it to the left, Figure Figure 4 Figure 6 WorkCentre 3119 06/06 4-15...
2. Remove the Middle Cover Unit (Refer to REP 8) 3. Remove 1 screw, then the CAP LSU, Fig- Figure 7 ure 1. 9. Remove 1 screw, then the Thermistor, Figure 8. Figure 8 Figure 1 4-16 06/06 WorkCentre 3119...
3. Remove the Right Side Cover. (Refer to REP 4) 4. Disconnect CON 3 from the SMPS/HVPS. 5. Remove 1 screw, then the Toner Fan. Figure 1. Figure 2 5. Remove 4 screws, then the LSU, Figure Figure 1 Figure 3 WorkCentre 3119 06/06 4-17...
Remove the Fuser Connectors. (Refer to REP 9, Step 2) Remove the Toner Fan Connector. (REP 11, Step 2) 2. Remove 11 screws,Figure 1. Figure 2 4. Disconnect all connectors from the Main PBA and SMPS/HVPS. Figure 1 4-18 06/06 WorkCentre 3119...
Electricity can cause death or injury. Moving parts can cause injury. 1. Remove the Engine Shield Assembly. (Refer to REP 12) 2. Disconnect CN 4. Remove 2 screws, then the Main PBA, Figure 1. Figure 3 Figure 1 WorkCentre 3119 06/06 4-19...
Ground slightly allowing the Guide Paper to be removed, Figure 1. Figure 2 4. Unlatch the bush, then remove the bush. Remove the Transfer Roller in the direc- tion of the arrow, Figure 3. Figure 1 Figure 3 4-22 06/06 WorkCentre 3119...
2. Use a screwdriver to remove the Exit Gear and Bearing, then remove the shaft and rollers, Figure 1. Figure 2 4. Remove 2 screws, then the Solenoid HB (Bypass) and Pickup Solenid HB (Pickup), Figure 3. Figure 1 Figure 3 WorkCentre 3119 06/06 4-25...
3. Remove the Left Side Cover. (Refer to REP 5) 4. Remove the 6 screws, Figure 1. Figure 2 Note: When replacing the drive assembly, tighten the screws in the order that they are numbered on the Drive Assembly plate. Figure 1 4-26 06/06 WorkCentre 3119...
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Spare Parts List PL 1 Main Assembly 06/06 WorkCentre 3119...
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Spare Parts List PL 1 Main Assembly Item Part Number Description Remark WORKCENTRE 3119 ELA HOU BASE-HOUSING USB CABLE REFER TO PL 10, ITEM 5 105N02072 CBF-POWER CORD FRAME ASSEMBLY REFER TO PL 3, ITEM 0 127N07521 TONER FAN (DC_HAWK)
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Spare Parts List PL 2 Housing Base Assembly 06/06 WorkCentre 3119...
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ADJUST RACK-M-MANUAL GEAR-RACK_PINION 002N02613 RIGHT SIDE COVER REP 4 COVER-M-SIDE R COVER OPEN MICRO SWITCH 002N02612 LEFT SIDE COVER REP 5 002N02611 REAR COVER REP 2 COVER-M-REAR COVER-M-REAR DOOR 127N07354 FUSER FAN (DC 24V) REP 3 152N11729 HOLDER-M_HARNESS WorkCentre 3119 06/06...
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Spare Parts List PL 3 Frame Assembly (1) 06/06 WorkCentre 3119...
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REFER TO PL 5, ITEM 0 GUIDE-M-TR LOWER IPR-P-GROUND_FUSER SPRING ETC-GUIDE DEV LABEL(R)-HV FUSER 022N02131 BRACKET-P-FEED SPRING-TS 130N01375 CAM-M-PICK_UP IPR-GROUND_DRIVE IPR-GROUND_DRIVE2 RING-CS 121N01088 SOLENOID HB (BYPASS) REP 18 130N01376 SOLENOID HB (PICKUP) REP 18 RUBBER SEAT 032N00434 PMO-PLATE GUIDE DEV LEFT WorkCentre 3119 06/06...
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Spare Parts List PL 4 Frame Assembly (2) 06/06 WorkCentre 3119...
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PMO-GEAR PICKUP B 17-2 PMO-GEAR PICKUP A 17-3 SPRING-CS BUSH-M-FEED_IDLE SPRING-ETC TR SHAFT-FEED IDLE 038N00409 GUIDE PAPER IPR-P-GROUND_GUIDE PAPER 115N00854 IPR-P-EARTH TRANSFER 062N00259 PTL LENS HOLDER-PTL 140N62968 PTL PBA PMO-BUSHING TR R SPRING ETC-TR LEFT HAWK BUSH-M-TR-LEFT SHAFT FEED WorkCentre 3119 06/06...
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Spare Parts List PL 5 Fuser Unit 5-10 06/06 WorkCentre 3119...
PL 10 Common Hardware & General Service Items Item Part Number Description Remark 038N00483 QUICK SETUP GUIDE 095N00286 MAIN PACKAGING BOX 705N00022 ELECT USER GUIDE 705N00023 PRINT DRIVE CD 705N00024 SCANSOFT CD 095N00280 CABLE BAG DMO-W 095N00281 CABLE BAG BRAZIL 5-20 06/06 WorkCentre 3119...
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GP 11 System Block Diagram ....................6-44 GP 12 Tools ..........................6-45 GP 13 Acronyms and Abbreviations ..................6-46 GP 14 Selecting Printer Locations ..................6-48 GP 15 Sample Test Pattern ....................6-49 GP 16 Restriction of Harzardous Substances (RoHS).............6-50 GP 17 Service Log ........................6-51 WorkCentre 3119 06/06...
600 x 300 dpi nal Image type Photo 600 x 600 dpi (Platen) selection Mode First Copy Out Stand by Approx 11 sec. Time From cold status Less than 41 sec. Copy Speed Up to 20ppm fof A4 or Letter 06/06 WorkCentre 3119...
Bypass 60.2 - 161.78gsm (16 - 43lb) Paper Path Standard output Bottom to Top Front (FIFO) Straight Through Face up, Single sheet Paper Size 216 x 356mm (8.5 x14 inches) 76 x 127mm (3 x5 inches) Compatibility WorkCentre 3119 06/06...
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Table 9: Item Description Owner’s manual Yes (Electronic) S/W CD-ROM 1 CD for User Manual, Smart Thru 4, Print Driver, Scan Driver, Toner cartridge 1 EA Power cable 1 EA Telephone jack Printer cable Type 1 piece 06/06 WorkCentre 3119...
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General Procedures and Information Consumables Table 10: Item Description Toner installation method Front loading Toner life 1K - Initial 3K - Running Toner Count Level Sensor Software Count WorkCentre 3119 06/06...
• Feeding Standard: Center Loading • Feeding Capacity: Cassette-250 sheets (75gsm , 20lb paper standard) • Bypass Feeder - 1 sheet (Paper, OHP, Envelop, etc.) • Paper detecting sensor: Photo sensor • Paper size sensor: None 6-10 06/06 WorkCentre 3119...
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- The temperature of the fuser cover's surface is maintained at less than 80°C to protect the user and a caution label is attached where the customer can see it easily when the rear cover is opened. WorkCentre 3119 06/06 6-11...
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In other words, after the /HSYNC signal is detected the image data is sent to the LSU to adjust the left margin on the paper. Figure 5 6-12 06/06 WorkCentre 3119...
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- OPC Cleaning: Electrostatic process - Management of waste toner: Electro static process(Cleanerless Type) - OPC Drum protecting Shutter: No - Classifying device for toner cartridge: ID is classified by interruption of the frame channel Figure 6 WorkCentre 3119 06/06 6-13...
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General Procedures and Information Hardware Structure and Descriptions The WorkCentre 3119 can be broken down to several elements which are; the Main PBA, OPE Assembly, Scan Assembly, Print Engine, Copier and the power supply. Each element is a sepa- rated Module which focuses on the common and standard design for different kind products.
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General Procedures and Information Main Control-ASIC Figure 8 WorkCentre 3119 06/06 6-15...
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Used as Page Buffer in Printing, Scan Buffer in Scanning and System Working Memory Area • - Size: 8Mbyte • - 3.5 MB: System Working Memory Area and Scan Buffer • - 4.5 MB: Printing System Working Memory Area • - Max Frequency: 133MHz 6-16 06/06 WorkCentre 3119...
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- White Data output Voltage : 1.7V -(Mono Copy, 5ms/line) Copier Part • Copy Mode: Black and White • Scanner Type: CIS with Flatbed/Platen • Maximum Size of Original: Platen: 216 x 297 mm (max. width = 216 mm, max length = 297 mm) WorkCentre 3119 06/06 6-17...
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- Output Voltage Rising Time : 50 ms Max - Output Voltage Falling Time : 50 ms Max - Output Loading range : 30 M - 1000 M - Output Control Signal(MHV-PWM) : CPU is HV output when PWM is Low 6-18 06/06 WorkCentre 3119...
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On the other hand, when the signal is off, the PC102 is off, the voltage is cut off at the gate of the Triac. The Triac switches off, and then the heat lamp is switches off. • Triac (THY1) feature :12A, 600V SWITCHING • Phototriac Coupler (PC102) 6-20 06/06 WorkCentre 3119...
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General Procedures and Information - Turn On If Current : 15mA - 50mA(Design: 16mA) - High Repetive Peak Off State Voltage : Min 600V Software Structure and Descriptions Architecture The following diagram shows the Engine Control System. Figure 3 WorkCentre 3119 06/06 6-21...
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Engine Unit Control Module • Engine Unit Control Module consists of 4 sub-functions. • Regulating temperature • Fan control • Sensor status management • Unit and Devices Control (Motor, Clutch, etc.) 6-22 06/06 WorkCentre 3119...
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General Procedures and Information Paper Size The WorkCentre 3119 does not have a paper size sensor. If the paper width is narrow, the tem- perature of the fuser roller does not uniformly conform to the overall surface of the roller. So in this case, the engine controls the interval of pick up of the paper.
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LSU Ready Check The WorkCentre 3119 feeding mechanism will pick up paper when the LSU is ready. When the paper is sensed by the feed sensor, the engine control module checks whether the LSU and Hsync is ready for an appointed time.
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When the engine receives a sleep command, it stops the operation of the fuser and the fan unit in the engine. The main system then sets the engine to a sleep state. A user can select WorkCentre 3119 06/06...
Functional Requirements of Toner Cartridge Installation Toner Cartridge The WorkCentre 3119 main firmware checks the validity and status of the CRUM on the toner car- tridge. The crum stores the ID, the opc cycle, the toner consumption and so on.
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Hsync error. If this happens, the engine stops all functions and keeps the error state. The engine then reports the error status to the main system. The error message is then displayed on the LCD notifying the user. WorkCentre 3119 06/06 6-27...
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Default Change Darkness Light/Normal/Dark Normal Original Type Text, Text/Photo, Photo Reduce/Enlarge Original (100%) 100% A4>LTR (94%) EXE>LTR (104%) 150% 200% Custom: 50-200% No. of Copies [1-99] Timeout 15,30,60,180 sec, Off 30 sec 8. Report System Data 6-28 06/06 WorkCentre 3119...
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Stop/Clear. Toner Save This option allows the machine to reduce the amount of toner used on each page. To access this option, press the menu button until ’Special Copy’ appears on the display. Use the but- WorkCentre 3119 06/06 6-29...
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To access this option, press the menu button until ’Maintenance’ appears on the display. Use the buttons to scroll between the options available. Press the enter but- ton to confirm selection or to scroll down another level. Or, to return to standby mode, press Stop/ Clear. 6-30 06/06 WorkCentre 3119...
-Clear all Mem. : Clears all settings and information stored in the machine’s memory accord- ing to country. -Total page CNT : Clears the total page printed counter. -FLT Scan CNT : Clears the total page scanned counter. -Used Toner CNT : Clears the total of pages printed counter: 6-32 06/06 WorkCentre 3119...
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Or, to return to standby mode, press Stop/Clear. -System Data: Prints the printer’s specifications and settings. -Error Info: Prints a list of all errors WorkCentre 3119 06/06 6-33...
4) The paper then passes through the paper exit sensor and out of the set (Jam 2 occurs if the trailing edge of the paper does not pass the exit sensor within a certain time of the paper leading edge activating the exit sensor). 6-34 06/06 WorkCentre 3119...
In the Paper Tray 1. Open and close the front cover. The jammed paper is automatically ejected from the machine. If the paper is not ejected continue to step 2. 2. Pull the paper tray open. Figure 2 WorkCentre 3119 06/06 6-35...
2. Gently pull the paper out of the front output tray. Go to step 9. If you cannot see the jammed paper in the front output tray, continue to step 3. 3. Open the jam cover by lifting the front edge of the scan assembly. The support lever will auto- matically pop up. Figure 4 6-36 06/06 WorkCentre 3119...
8. Close the rear cover. 9. Open and close the front cover to resume printing. In the Fuser Area or Around the Toner Cartridge Note: The fuser area is hot. Take care when removing paper from the machine. WorkCentre 3119 06/06 6-37...
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In the Bypass Feeder Bypass Jam appears on the display when you try to print using the bypass feeder and the machine does not detect paper, due to no paper or improper paper loading. The error message may also 6-38 06/06 WorkCentre 3119...
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In that case, pull the paper out of the machine. Figure 9 In the Toner Cartridge Remove the paper while turning the toner cartridge drum against the feed direction. WorkCentre 3119 06/06 6-39...
44.9mm Light or dark horizontal image bands Developing Roller 35.2mm Horizontal band image Transfer Roller 45.3mm Image Ghost Heat Roller 64.0 Black image and image ghost Pressure Roller 75.3mm Black spot on the backside Figure 1 WorkCentre 3119 06/06 6-41...
Scanner Error There is a problem in the scanner Unplug the power cord, PL 1 and plug it back in. If the unit. problem persists, please call for service. 6-42 06/06 WorkCentre 3119...
Blinking slowly : Priner Data Comm. Blinking fast : Printing Blinking normally : Copy, Scan, etc. Error: Toner empty, Paper jam, Paper Empty, Cover Open Blink Case of recoverable error: Paper mismatching Case of warming up state: Replace toner WorkCentre 3119 06/06 6-43...
Standard: "-" type, "+" type (M3 long, M3 short, M2 long, M2 short). Spring Hook Standard: For general use Tweezers Standard: For general home use, small type. Software (Driver) installation CD ROM Cotton Swab Standard: For general home use, for medical service. WorkCentre 3119 06/06 6-45...
High temperature and high humidity high voltage HVPS High Voltage Power Supply interface Input and Output integrated circuit Intelligent Drive electronics or Embedded Drive Electronics IEEE Institute of Electrical and Electronics Engineers. Inc. Isopropy Alcohol Images Per Minute 6-46 06/06 WorkCentre 3119...
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Quick Printer Initiating Device Qt’y quantity Random Access Memory Read Only Memory Second Cassette Feeder SMPS Switching Mode Power Supply Spool Simultaneous Peripheral Operation Online switch sync synchronous or synchronization Universal Serial Bus WECA Wireless Ethernet Compatibility Alliance WorkCentre 3119 06/06 6-47...
- A firm, level surface - Away from the direct airflow of air conditioners, heaters, or ventilators - Free of extreme fluctuations of temperature, sunlight, or humidity - Clean, dry, and free of dust Figure 1 6-48 06/06 WorkCentre 3119...
The life of the print cartridge, developer cartridge and printing speed are measured with the pat- tern shown below of 5% area coverage. The pattern is shown at approximately 70% of actual size. A4 ISO 19752 Standard Pattern Figure 1 WorkCentre 3119 06/06 6-49...
Polybrominated Diphenyl Ethers (PBDE’s) • Polybrominated Biphenyls (PBB’s) Identification of a RoHS Compliant Machine Xerox will maintain a central list of RoHS compliant machines. This general procedure is for information only. All WorkCentre 3119 machines are RoHS compli- ant. 6-50 06/06 WorkCentre 3119...
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Page 1 of 2 APPENDIX A: Health & Safety Incident Report Involving a Xerox Product Customer Identification Customer Name: Name of Customer Contact Person: Address: E-mail: Telephone : Fax : Customer Service Engineer Identification Name: Employee : Pager : Location:...
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E-Mail: Mailing Address: Date Report Submitted: Instructions: E-mail or fax this completed form to EH&S: ž For incidents in Xerox Europe and Developing Markets East (Middle East, Africa, India, China, and Hong Kong) please e-mail: Elaine.Grange@gbr.xerox.com or fax: +44 (0) 1707 35 3914 [intelnet 8*668 3914] Note: - If you fax this form, please also send original by internal mail ž...