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Panasonic KV-S3065CL SERIES Service Manual

High speed color scanner
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High Speed Color Scanner
KV-S3065CLSERIES
KV-S3065CWSERIES
© 2004 Panasonic Communications Co., Ltd. All
rights
reserved.
distribution is a violation of law.
Order Number KM70410959C0
Category Number H19
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  Summary of Contents for Panasonic KV-S3065CL SERIES

  • Page 1 Order Number KM70410959C0 Category Number H19 High Speed Color Scanner KV-S3065CLSERIES KV-S3065CWSERIES © 2004 Panasonic Communications Co., Ltd. All rights reserved. Unauthorized copying distribution is a violation of law.
  • Page 2: Table Of Contents

    KV-S3065CLSERIES / KV-S3065CWSERIES CONTENTS Page Page 1 GENERAL PRECAUTIONS 12.2. INTERFACE Board 1.1. Safety Precautions 12.3. DRIVE Board 1.2. Electrical Tests 12.4. PANEL, RELAY, and SENSOR Boards 1.3. For Service Technicians 12.5. CIS (F) RELAY and CIS (B) RELAY Boards 1.4.
  • Page 3 KV-S3065CLSERIES / KV-S3065CWSERIES 15.17. SKEW (R) Board 15.19. ENDING (FRONT) Board 15.18. STARTING SENSOR Board 15.20. POWER Board...
  • Page 4: General Precautions

    KV-S3065CLSERIES / KV-S3065CWSERIES 1 GENERAL PRECAUTIONS 1.1. Safety Precautions 1. Before servicing, unplug the power cord to prevent electrical shock hazard. 2. When replacing parts, user only manufacture’s recommended components for safety. 3. Check the condition of power cord. Replace if wear or damage is evident. 4.
  • Page 5: About Lead Free Solder (Pbf: Pb Free)

    KV-S3065CLSERIES / KV-S3065CWSERIES 1.4. About Lead Free Solder (PbF: Pb free) Note · In the information below, Pb, the symbol for lead in the periodic table of elements, will refer to standard solder or solder that contains lead. · We will use PbF when discussing the lead free solder used in our manufacturing process which is made from Tin (Sn), Silver (Ag), and Copper (Cu).
  • Page 6: Specifications

    DETECTOR, HOPPER HOME, RELAY (LOWER), SKEW (R), WAITING SENSOR, STARTING SENSOR, ENDING (FRONT) SENSOR, RELAY (UPPER), PAPER JAM SENSOR, ENDING (REAR) SENSOR, POINTER, POST IMPRINTER DOOR, POWER RELAY, CIS (F) RELAY, CIS (B) RELAY Boards for KV-S3065CL Series and KV-S3065CW Series Note: Distinction of PbF PCB PCBs (manufactured) using lead free solder will have a PbF stamp on the PCB.
  • Page 7 KV-S3065CLSERIES / KV-S3065CWSERIES Note: : KV-S3065CL Series KV-S3065CL: For U.S.A. KV-S3065CL-U: For Europe KV-S3065CL-A: For Australia KV-S3065CL-T: For Taiwan SERIAL No. shown on the name plate on each scanner will distinguish the destinations for each area as follows. 1. SERIAL No. for U.S.A. → 802 xxxx xxxx 2.
  • Page 8: Component Identification

    KV-S3065CLSERIES / KV-S3065CWSERIES 3 COMPONENT IDENTIFICATION Note: : Indicator Status: Refer to Fig.3.1. : Only used for self-test (Service Mode): Refer to 9.4. Fig.3.1 Power Indicator for showing scanner status Color Flashing Green 1. Ready Sleeping 2. Scanning Orange *1. Ready with warning 1.
  • Page 9: Installation

    KV-S3065CLSERIES / KV-S3065CWSERIES 4 INSTALLATION 4.1. Minimum Space Requirements Be sure to maintain the recommended space requirements for proper ventilation. Fig.4.1.1 Dimensions for proper ventilation 4.2. Loosening the Transportation Screw (Wing bolt) Before using the scanner, open the Pre-imprinter Door and loosen the Transportation Screw (Wing bolt) to enable the Front Door to open.
  • Page 10: Dimm Module Extension

    · 64 MB, 128 MB, 256 MB, or 512 MB may be used. Note: Originally, INTERFACE Board has 64 MB memory as the basis. Fig.4.3.1 Additional memory size-1 (Simplex) (Unit: MB) : 227×2,540 (9.0×100 in.) for KV-S3065CL Series : 302×2,540 (11.9×100 in.) for KV-S3065CW Series Mode Size Binary SC’s Max (1)
  • Page 11 KV-S3065CLSERIES / KV-S3065CWSERIES Fig.4.3.2 Additional memory size-2 (Duplex) (Unit: MB) : 227×2,540 (9.0× 100 in.) for KV-S3065CL Series : 302×2,540 (11.9×100 in.) for KV-S3065CW Series Mode Size Binary SC’s Max (1) SC’s Max (2) Double Letter Legal Letter 8 bit Gray SC’s Max (1)
  • Page 12: Installing Dimm Module

    KV-S3065CLSERIES / KV-S3065CWSERIES 4.4. Installing DIMM Module 1. Remove INTERFACE Board. (See 8.4.1.) 2. Insert the DIMM Module into connector (CN2007) on the INTERFACE Board, and raise the tabs at both ends of the connector until they lock into place. 4.5.
  • Page 13: Connecting The Scanner To A Personal Computer

    KV-S3065CLSERIES / KV-S3065CWSERIES 4.6. Connecting the Scanner to a Personal Computer Connect either USB or SCSI interface cable per scanner. Note: Windows NT supports only SCSI interface. 4.6.1. SCSI Connection Fig.4.6.1 Note: Power Cord shown on the Fig.4.6.1 is for AC100-120 V. Caution: 1.
  • Page 14: System Requirements

    KV-S3065CLSERIES / KV-S3065CWSERIES 4.7. System Requirements When using the scanner, the required personal computer conditions are as follows. SCSI Connection USB Connection Minimum Pentium , 1 GHz Recommended: Pentium 4, 2 GHz or higher Memory Minimum: 256 MB Recommended: 512 MB or more ®...
  • Page 15: Others

    KV-S3065CLSERIES / KV-S3065CWSERIES 4.9. Others 4.9.1. Set ADF / Manual Feed Selector Depending upon the paper quality, set the ADF / Manual Feed Selector. 1. By setting the ADF / Manual Feed Selector to “Manual” position, the Retard Roller is separated from the Separation Roller. By this operation, multiple sheet will be scanned as a piece of document.
  • Page 16: Sectional Views

    KV-S3065CLSERIES / KV-S3065CWSERIES 5 SECTIONAL VIEWS 5.1. CIS, Motors, and Imprinters (Option) CIS (F) Post-imprinter Pre-imprinter (Option) (Option) Paper Feed Motor CIS (B) Conveyor Motor 5.2. Rollers Exit Roller Separation Roller Paper Feed Roller Conveyor Rollers Straight Exit Roller Retard Roller Drive Rollers...
  • Page 17: Boards-1

    KV-S3065CLSERIES / KV-S3065CWSERIES 5.3. Boards-1 DRIVE Board POWER RELAY Board PANEL Board CONTROL Board INTERFACE Board POWER Board 5.4. Boards-2 STARTING SENSOR Board (Starting Sensor) RELAY (UPPER) Board (Pre-imprinter Door Detector) SKEW (R) Board (Skew (R) Sensor) ENDING (FRONT) SENSOR Board (Ending (Front) Sensor) WAITING SENSOR Board Waiting Sensor...
  • Page 18: Mechanical Function

    KV-S3065CLSERIES / KV-S3065CWSERIES 6 MECHANICAL FUNCTION 6.1. Paper Feed Mechanism-1 (Auto) 1. When documents are set on the Hopper, and the scanning command is issued from PC, the Hopper rises and the documents will be brought into contact with Paper Feed Roller. 2.
  • Page 19: Paper Feed Mechanism-2 (Manual)

    KV-S3065CLSERIES / KV-S3065CWSERIES 6.2. Paper Feed Mechanism-2 (Manual) When the ADF / Manual Feed Selector is set to “MANUAL”, the Retard Roller is free from the Separation Roller. In this case, the Retard Roller does not operate as the document separation. 6.3.
  • Page 20 KV-S3065CLSERIES / KV-S3065CWSERIES 6.4. Paper Feed Roller / Hopper Lift Drive Mechanism The rotation direction of the Paper Feed Motor differs the Paper Feed Roller mechanism from Hopper Lift Drive mechanism. (a) The Gear Train (1) is a common drive system for the paper feed and hopper lift drive mechanisms. (b) The Gear Train (2) is a drive system for the Paper Feed mechanism.
  • Page 21 KV-S3065CLSERIES / KV-S3065CWSERIES 6.5. Hopper Lift Mechanism When the rotation from the above Gear Train (3) is transmitted to the Hopper Cam, the location of the eccentric boss on the Hopper Cam position will decide a hopper position (Paper Feed Mode or Paper Set Mode). In case of Fig.6.5.1 driven by the Gear Train (3), the eccentric boss of Hopper Cam continues to turn in the direction of the arrow (C) and press the Hopper Arm in the direction of the arrow (D) against the force of the Hopper Spring to set the Hopper to be in Hopper Position 1 (Hopper Set Mode).
  • Page 22: Maintenance

    KV-S3065CLSERIES / KV-S3065CWSERIES 7 MAINTENANCE 7.1. Maintenance Chart C: Clean R: Replace (×1000 sheets) Description Reference of Part No. 80~260 Paper Feed Roller Ref. No.12 in Sec.14.5 Clean each part every 20 (×1000) sheets’ Separation Roller Ref. No.1 in Sec.14.5 scanning Retard Roller Ref.
  • Page 23: Cleaning

    KV-S3065CLSERIES / KV-S3065CWSERIES 7.2. Cleaning 7.2.1. Preparation Before cleaning, the following procedures are required. Turn off the scanner. Pull the Front Door Release to open the Front Door. Note: a. When Front Door does not open even if Front Door Release is pressed repeatedly, there is possibility that the door is not latched.
  • Page 24 KV-S3065CLSERIES / KV-S3065CWSERIES 7.2.2. Cleaning-1 (Main) According to the instructions in following figures Fig.7.2.2-1 and Fig.7.2.2-2, wipe off or blow off the dirt from each surface of the following parts so as to realize a high-performance on the scanning condition. (Fig.7.2.2-1): Cleaning Parts and Action Maintenance Parts Action Code...
  • Page 25 KV-S3065CLSERIES / KV-S3065CWSERIES (Fig.7.2.2-2) Cleaning Position Caution: The Image Sensor Covers (F) and (B) or their surroundings may be hot after scanning a lot of documents continuously. Be sure to allow the inside of the scanner to cool down before performing any maintenance or coming in contact with the inside of the unit.
  • Page 26 KV-S3065CLSERIES / KV-S3065CWSERIES 7.2.3. Cleaning-2 (Others) How to clean sensors (detectors) and reflectors. Remove the brush from the accessory Blower and blow off the dirt with the blower. Remove the Exit Roller. (See 8.3.17.) Wipe off the dirt on the Exit Roller’s surfaces all the way around them with the accessory Roller Cleaning Paper or Model KV-SS03.
  • Page 27: Replacing Limited Life Parts

    KV-S3065CLSERIES / KV-S3065CWSERIES 7.3. Replacing Limited Life Parts 7.3.1. Replacing Paper Feed Module Turn off the scanner. (See 7.2.1-(1).) Pull the Front Door Release to open the Front Door. (See 7.2.1-(2).) Pull down the Paper Feed Module in the direction of the arrow (1), hanging your finger on the center shaft of the module.
  • Page 28 KV-S3065CLSERIES / KV-S3065CWSERIES Open the optional Roller Exchange Kit (KV-SS017 or KV- SS018), and take out a new Paper Feed Roller Module. Install the new Paper Feed Roller Module into the guide grooves of both sides in the direction of the arrows (1). Note: Be sure to match both bearings of the module with the guide grooves on both sides of the chassis.
  • Page 29: Replacing Retard Roller

    KV-S3065CLSERIES / KV-S3065CWSERIES 7.3.2. Replacing Retard Roller Turn off the scanner. (See 7.2.1-(1).) Push the Front Door Release to open the Front Door. (See 7.2.1-(2).) Open the Conveyor Lower 1 in the direction of the arrow shown in the figure. Pull the Shaft in the direction of the arrow (1) to release and remove the Retard Roller.
  • Page 30 KV-S3065CLSERIES / KV-S3065CWSERIES Take out a new Retard Roller in the optional Roller Exchange Kit (KV-SS017 or KV-SS018). Install a new Retard Roller. Attach it toward the arrows (2), (3) while pulling the Shaft in the direction of the arrow (1). Note: Pay attention to the roller attachment so that Pins A, B are inserted in each Notch A, B surely.
  • Page 31: Disassembly Instructions

    KV-S3065CLSERIES / KV-S3065CWSERIES 8 DISASSEMBLY INSTRUCTIONS 8.1. Disassembly Flowchart The flowchart indicates disassembly items of the Exterior, Mechanical parts, Unit Components, Circuit Board assemblies. When reassembling, perform the steps in the reverse order unless noted in Reassembling Notes. Note: How to check the disassembly flowchart * This sample flowchart means the procedures 1 and 2 are required before the procedure 3, when disassembling C.
  • Page 32 KV-S3065CLSERIES / KV-S3065CWSERIES START 8.2.1 Rear Cover 8.3.1 Image Sensor Cover (F) 8.4.15 8.2.2 8.3.7 8.2.7 8.2.5 CIS (B) RELAY Side Cover (R) Image Sensor Side Cover (L) Exit Cover Board Cover (B) 8.3.14 8.3.15 8.4.4 8.3.17 Turn Conveyor Straight Exit 8.2.3 ENDING (FRONT) Exit Roller...
  • Page 33 KV-S3065CLSERIES / KV-S3065CWSERIES 8.3.4 8.3.6 8.4.1 8.4.16 8.4.17 8.4.18 Paper Feed Retard Roller INTERFACE Board PAPER JAM ENDING (REAR) POINTER Board Roller Module SENSOR Board SENSOR Board 8.4.14 Double Feed Detector (R) 8.4.9 8.4.10 8.4.11 SKEW (R) Board WAITING SENSOR Double Feed Detector (G) Board 8.4.19...
  • Page 34 KV-S3065CLSERIES / KV-S3065CWSERIES 8.2. Exterior 8.2.1. Rear Cover (with Post-imprinter Door) Remove the 6 screws and pull the Rear Cover (with Post-imprinter Door) to release it from the scanner. (Back View) 8.2.2. Side Cover (R) Remove the 2 screws. Remove the Side Cover (R), pushing down it in the direction of the arrow.
  • Page 35 KV-S3065CLSERIES / KV-S3065CWSERIES 8.2.3. Switch Panel Remove the Side Cover (R). (See 8.2.2.) Remove the 3 screws. Pull the Switch Panel forward and disconnect the connector to PANEL Board to release the panel from the scanner.
  • Page 36 KV-S3065CLSERIES / KV-S3065CWSERIES 8.2.4. Top Cover (R) Remove the Rear Cover. (See 8.2.1.) Remove the Switch Panel. (See 8.2.3.) Remove the 4 screws, and pull up the Top Cover (R).
  • Page 37 KV-S3065CLSERIES / KV-S3065CWSERIES 8.2.5. Exit Cover Remove the Rear Cover with Post-imprinter Door. (See 8.2.1.) Remove the 2 screws and pull the Exit Cover in the direction of the arrows (1) to (2). Reassembling Note Be sure to attach the Exit Cover, hanging the 2 projections of the cover to both holes of the plate.
  • Page 38 KV-S3065CLSERIES / KV-S3065CWSERIES Remove the rivet by pulling out it while holding the heel in the direction of arrow. Note: Be careful not to drop the rivet in the scanner. Remove the Pre-imprinter Door, releasing the 2 guides on both sides of the door from the scanner in the direction of the arrows.
  • Page 39 KV-S3065CLSERIES / KV-S3065CWSERIES Pull the Front Door Release to open the Front Door. Open the Post-imprinter Door. (Left Front View) Push down the 3 locking sections to release the Side Cover (L) from the scanner in the direction of the arrow.
  • Page 40 KV-S3065CLSERIES / KV-S3065CWSERIES 8.2.8. Feed Unit Cover (L) Remove the Pre-imprinter Door. (See 8.2.6.) Remove the 2 screws and release the 3 locking sections to release the Feed Unit Cover (L) from the scanner.
  • Page 41 KV-S3065CLSERIES / KV-S3065CWSERIES 8.2.9. Feed Unit Cover Remove the Feed Unit Cover (L). (See 8.2.8.) Remove the 4 screws and Feed Unit Cover.
  • Page 42: Hopper Unit

    KV-S3065CLSERIES / KV-S3065CWSERIES 8.2.10. Hopper Unit Remove the Switch Panel. (See 8.2.3.) Remove the Side Cover (L). (See 8.2.7.) Remove the 4 screws (a) and 2 screws (b).
  • Page 43 KV-S3065CLSERIES / KV-S3065CWSERIES Pull the Hopper Unit forward slightly and disconnect the flat cable to CN5015 on the HOPPER HOME Board to release the unit from the scanner. Reassembling Note: The flat cable with blue color (connected to CN5015) should be in the upper side.
  • Page 44: Unit Components

    KV-S3065CLSERIES / KV-S3065CWSERIES 8.3. Unit Components 8.3.1. Image Sensor Cover (F) Caution: The Image Sensor Cover (F) and its surroundings may be hot after scanning a lot of documents continuously. Be sure to allow the inside of the scanner to cool down before performing any maintenance or coming in contact with the inside of the unit.
  • Page 45 KV-S3065CLSERIES / KV-S3065CWSERIES 8.3.2. Conveyor Upper 2 Remove the Image Sensor Cover (F). (See 8.3.1.) Remove the screw. Slide the Conveyor Upper 2 in the direction of the arrows (1) to (2), holding the plate surface to release it from the scanner.
  • Page 46: Paper Feed Roller Module

    KV-S3065CLSERIES / KV-S3065CWSERIES 8.3.3. Conveyor Upper 3 Remove the Image Sensor Cover (F). (See 8.3.1.) Remove the 2 screws and Conveyor Upper 3. 8.3.4. Paper Feed Roller Module Pull down the Paper Feed Module in the direction of the arrow (1), hanging your finger on the center shaft of the module.
  • Page 47 KV-S3065CLSERIES / KV-S3065CWSERIES 8.3.5. CIS (F) & Lamp Drive (F) Board Remove the RELAY (UPPER) Board. (See 8.4.5.) Remove the Feed Unit Cover (L). (See 8.2.8.) Remove the Conveyor Upper 2. (See 8.3.2.) Pull the lever of the Reference Plate (B) in the direction of the arrow (2), releasing the tip of the lever in the direction of the arrow (1).
  • Page 48 KV-S3065CLSERIES / KV-S3065CWSERIES Remove the 2 screws to release the 2 Free-roller Modules from the scanner. Disconnect the 2 connectors and remove 3 screws on the Lamp Drive (F) Board. Remove the 4 screws, and disconnect the connector (Flat cable) to the CIS (F) RELAY Board. And release the CIS (F) from the scanner.
  • Page 49 KV-S3065CLSERIES / KV-S3065CWSERIES 8.3.6. Retard Roller Open the Conveyor Lower 1 in the direction of the arrow shown in the figure. Pull the Shaft in the direction of the arrow (1) to release and remove the Retard Roller. Reassembling Note: Pay attention to the roller attachment so that pins A, B are inserted in each Notch A, B surely.
  • Page 50 KV-S3065CLSERIES / KV-S3065CWSERIES 8.3.7. Image Sensor Cover (B) Caution: The Image Sensor Cover (B) and its surroundings may be hot after scanning a lot of documents continuously. Be sure to allow the inside of the scanner to cool down before performing any maintenance or coming in contact with the inside of the unit.
  • Page 51: Drive Rollers

    KV-S3065CLSERIES / KV-S3065CWSERIES 8.3.9. Drive Belt Remove the Conveyor Lower 2. (See 8.3.8.) Remove the Side Cover (L). (See 8.2.7.) Loosen the screw (a) and screw (b). Slide down the spring until it goes and fasten the screw (a). Remove the Drive Belt. Reassembling Note: BELT LAYOUT Tension of the belt: Adjust the belt tension...
  • Page 52 KV-S3065CLSERIES / KV-S3065CWSERIES 8.3.11. CIS (B) & Lamp Drive (B) Board Remove the Drive Rollers 1, 2, and 3. (See 8.3.10.) Remove the RELAY (LOWER) Board. (See 8.4.13.) Pull the Lever of the Reference Plate (F) in the direction of the arrow (2), releasing the tip of the Lever in the direction of the arrow (1).
  • Page 53 KV-S3065CLSERIES / KV-S3065CWSERIES Remove the 2 screws and Shield Cover for Lamp Drive (B) Board. Disconnect the 2 connectors and remove the 3 screws on the Lamp Drive (B) Board. Remove the 4 screws, and disconnect the connector (Flat cable) to the CIS (B) RELAY Board. And release the CIS (B) from the scanner.
  • Page 54 KV-S3065CLSERIES / KV-S3065CWSERIES 8.3.12. Conveyor Motor Remove the Drive Roller 1, 2, and 3. (See 8.3.10.) Remove the Rear Cover with Post-imprinter Door. (See 8.2.1.) Disconnect the relay-connector (Wire color: Blue and white at the POWER RELAY Board’s side) to the POWER RELAY Board.
  • Page 55 KV-S3065CLSERIES / KV-S3065CWSERIES 8.3.13. Paper Feed Motor Remove the Rear Cover with Post-imprinter Door. (See 8.2.1.) Remove the Hopper Unit. (See 8.2.10.) Disconnect the relay-connector (Wire color: Yellow and white at the POWER RELAY Board’s side) to the POWER RELAY Board. (Back Side View) Remove the Conveyor Lower 1.
  • Page 56 KV-S3065CLSERIES / KV-S3065CWSERIES Remove the 3 screws. Pull the Paper Feed Motor forward to remove it.
  • Page 57 KV-S3065CLSERIES / KV-S3065CWSERIES 8.3.14. Straight Exit Roller Remove the Rear Cover with Post-imprinter Door. (See 8.2.1.) Unlock the Straight Exit Roller from the notching holes of the chassis and remove it. 8.3.15. Turn Conveyor (Outer) Remove the Side Cover (L). (See 8.2.7.) Remove the 4 screws and Turn Conveyor (Outer).
  • Page 58 KV-S3065CLSERIES / KV-S3065CWSERIES 8.3.16. Conveyor Rollers 1, 2, 3 Remove the Rear Cover with Post-imprinter Door. (See 8.2.1.) Remove the Turn Conveyor (Outer). (See 8.3.15.) Unlock the Conveyor Rollers 1, 2, and 3 from the notching holes of the chassis and remove them.
  • Page 59 KV-S3065CLSERIES / KV-S3065CWSERIES 8.3.17. Exit Roller Remove the Exit Cover. (See 8.2.5.) Unlock the Exit Roller from the notching holes of the chassis and remove it in the direction of the arrows (1) to (3).
  • Page 60 KV-S3065CLSERIES / KV-S3065CWSERIES 8.3.18. Turn Conveyor (Inner) Remove the Feed Unit Cover (L). (See 8.2.8.) Remove the screw (a), 2 screws (b), and screw (a) with ground-lug to release the plate (for supporting Turn Conveyor’s (Inner)) from the scanner. (Front Side View) Unlock the 4 claws to remove the Turn Conveyor (Inner) from the scanner.
  • Page 61 KV-S3065CLSERIES / KV-S3065CWSERIES 8.3.19. Board Box Cover Remove the Top Cover (R). (See 8.2.4.) Remove the 5 screws and Board Box Cover. (Right Side View)
  • Page 62 KV-S3065CLSERIES / KV-S3065CWSERIES 8.3.20. Board Box Unit Remove the Top Cover (R). (See 8.2.4.) Remove the Slit Cover. (See 8.2.6-(2).) Remove the 9 screws and disconnect the connector.
  • Page 63 KV-S3065CLSERIES / KV-S3065CWSERIES Remove the screw with ground-lug. Remove the 2 screws from the back. (Back Side View) Release the clampers that tie up wires to the Sub-chassis of the scanner, and that tie up wires on the top of the Board Box Unit.
  • Page 64 KV-S3065CLSERIES / KV-S3065CWSERIES 8.3.21. Front Door Switch Remove the Board Box Unit. (See 8.3.20.) Remove the 2 screws. Disconnect the connector. (Right Side View) 8.3.22. Gas Spring Remove the Board Box Unit. (See 8.3.20.) Remove the E-ring and screw. Remove the Gas Spring. Note: When removing or reassembling the Gas Spring, be careful not to drop the Front Door.
  • Page 65: Circuit Board Assemblies

    KV-S3065CLSERIES / KV-S3065CWSERIES 8.4. Circuit Board Assemblies 8.4.1. INTERFACE Board Remove the 2 screws. Pull out the INTERFACE Board in the direction of the arrow. (Right Back View) Remove the 5 screws (a). Remove the 2 screws (b) and 1 screw (c) to release the INTERFACE Board from the board-support plate.
  • Page 66: Post Imprinter Door Board

    KV-S3065CLSERIES / KV-S3065CWSERIES 8.4.3. POST IMPRINTER DOOR Board Remove the Top Cover (R). (See 8.2.4.) Remove a screw and disconnect the connector (CN5014) on the POST IMPRINTER DOOR Board. (Back Side View) 8.4.4. ENDING (FRONT) SENSOR Board Remove the Exit Cover. (See 8.2.5.) Remove the 2 screws.
  • Page 67: Control Board

    KV-S3065CLSERIES / KV-S3065CWSERIES Disconnect all connectors on the RELAY (UPPER) Board and remove the 2 screws. 8.4.6. CONTROL Board Remove the Hopper Unit. (See 8.2.10.) Remove the 2 screws and Front Cover. (Front Side View) Remove the 2 screws and pull the CONTROL Board with the plate forward.
  • Page 68 KV-S3065CLSERIES / KV-S3065CWSERIES Remove the screw to release the clamper. Remove the all connectors on the CONTROL Board. Remove the 3 screws to release the CONTROL Board from the plate. 8.4.7. SIZE DETECTOR Board and Paper Sensor Remove the Hopper Unit. (See 8.2.10.) Release the 2 guides on both sides of the Hopper Unit to divide the upper block with the lower.
  • Page 69: Starting Sensor Board

    KV-S3065CLSERIES / KV-S3065CWSERIES Remove the screw (a) and screw (a) with the ground-lug to release the Paper Sensor with the plate from the Hopper. Remove the screw (b) to release the Paper Sensor from the plate. 8.4.8. STARTING SENSOR Board Remove the Conveyor Upper 2.
  • Page 70 KV-S3065CLSERIES / KV-S3065CWSERIES 8.4.10. WAITING SENSOR Board Remove the Conveyor Upper 2. (See 8.3.2.) Remove the Paper Feed Roller Module. (See 8.3.4.) Remove the 2 screws. Disconnect the 2 connectors (CN5027, CN5029) on the WAITING SENSOR Board. 8.4.11. Double Feed Detector (G) Remove the Conveyor Upper 2.
  • Page 71 KV-S3065CLSERIES / KV-S3065CWSERIES After removing the screw to release the clamper, disconnect 3 connectors (CN3000, CN3001, CN3002). Remove the 3 screws and take out the CIS (F) RELAY Board. 8.4.13. RELAY (LOWER) Board Remove the Conveyor Lower 2. (See 8.3.8.) Remove the 2 screws and board cover sheet.
  • Page 72 KV-S3065CLSERIES / KV-S3065CWSERIES Disconnect the 3 connectors (CN5007, CN5010, and CN5011) on the RELAY (LOWER) Board. 8.4.14. Double Feed Detector (R) Remove the Retard Roller. (See 8.3.6.) Remove the Conveyor Lower 2. (See 8.3.8.) Disconnect the connector to the CN5011 on the RELAY (LOWER) Board.
  • Page 73 KV-S3065CLSERIES / KV-S3065CWSERIES 8.4.15. CIS (B) RELAY Board Remove the Rear Cover with Post-imprinter Door. (See 8.2.1.) After removing the screw to release the clamper, disconnect 2 connectors and 1 connector (Flat cable) on the CIS (B) RELAY Board. (Back Side View) Remove the 3 screws and pull out the CIS (B) RELAY Board backward.
  • Page 74: Pointer Board

    KV-S3065CLSERIES / KV-S3065CWSERIES 8.4.17. ENDING (REAR) SENSOR Board Remove the Conveyor Rollers 1, 2, and 3. (See 8.3.16.) Remove the 2 screws and disconnect the connector (CN5020) on the ENDING (REAR) SENSOR Board. (Back Top View) 8.4.18. POINTER Board Remove the Conveyor Rollers 1, 2, and 3. (See 8.3.16.) Remove the 2 screws.
  • Page 75 KV-S3065CLSERIES / KV-S3065CWSERIES 8.4.19. HOPPER HOME Board Remove the CONTROL Board. (See 8.4.6.) Remove the RELAY (LOWER) Board. (See 8.4.13.) Remove the Conveyor Lower 1. (Left Front View) Remove the screw on the HOPPER HOME Board. (Left Front View) Release the 3 clips on the HOPPER HOME Board. (Left Front View)
  • Page 76: Drive Board

    KV-S3065CLSERIES / KV-S3065CWSERIES Loosen the 2 screws to keep a height to be required to pull out the HOPPER HOME Board. Pull out the HOPPER HOME Board forward and disconnect 1 connector (CN5012) to RELAY (LOWER) Board. 8.4.20. DRIVE Board Remove the Board Box Cover.
  • Page 77 KV-S3065CLSERIES / KV-S3065CWSERIES Disconnect all connectors (including 1 flat cable) and remove the 6 screws on the DRIVE Board. (Right Side View) 8.4.21. POWER RELAY Board Remove the DRIVE Board. (See 8.4.20.) Disconnect all connectors (including 1 flat cable) and remove the 4 screws on the POWER RELAY Board.
  • Page 78 KV-S3065CLSERIES / KV-S3065CWSERIES Disconnect all connectors on the POWER Board and remove the clamper on the side of the Power Box. Remove the 3 screws (a) on side of the Power Box remove the 7 screws (b) on the POWER Board. Pull out the POWER Board in the direction of the arrow.
  • Page 79 KV-S3065CLSERIES / KV-S3065CWSERIES Remove the 2 screws and take out the FAN.
  • Page 80: Main Menu Indication For Service Utility

    KV-S3065CLSERIES / KV-S3065CWSERIES 9 SERVICE UTILITY & SELF TEST 9.1. Main menu indication for Service Utility This section describes the functions of the service utility software, such as adjustments, diagnosis, configuration, and maintenance. This utility software also includes a user utility function. Executing “Service Utility.exe”...
  • Page 81: Function Item List Of Service Utility

    KV-S3065CLSERIES / KV-S3065CWSERIES 9.2. Function item list of Service Utility Service Utility item list is as follows. Note: When two or more scanners are connected to PC, execute “Select Scanner” to define the scanner before evaluating. The procedure is as follows. 1.
  • Page 82: Operation

    KV-S3065CLSERIES / KV-S3065CWSERIES 9.3. Operation This section describes each operation (or status indication), according to the function item list shown in Sec.9.2. 9.3.1. Scanner Status This function indicates scanner status, updating it every few seconds. The status messages and its contents are as follows. Classified Status Message Contents...
  • Page 83: Error Code

    KV-S3065CLSERIES / KV-S3065CWSERIES 9.3.2. Error Code Classified and Error codes are as follows. And troubleshooting for this error message and codes is shown is Sec.10.2. Contents Contents Contents Document Document Hardware Door Sensor Scanning Fig. 9.3.2 Classified Code Outline Error contents Communication error Paper jam error Door open error...
  • Page 84 KV-S3065CLSERIES / KV-S3065CWSERIES Classified Error Code Contents Code No error Stop by clicking “STOP” Stop by ADF stop-command Paper feed jam (Paper did not reach the Waiting Sensor.) Conveyor jam 1 (Paper did not reach the Starting Sensor.) Conveyor jam 2 (Paper did not reach the Paper Jam Sensor.) Conveyor jam 3 (Paper did not reach the Ending (Front) Sensor.) Conveyor jam 4 (Paper did not reach the Ending (Rear) Sensor.) Exit jam 1 (Paper did not go out of the Ending (Front) Sensor throughout.)
  • Page 85: Scanner Information

    KV-S3065CLSERIES / KV-S3065CWSERIES 9.3.3. Scanner information This function provides various types of scanner information to user or service-person. Main contents are as follows. (1) Model (2) Firmware Version (3) Board and Gate Array (LSI) version (4) Total memory size (5) Interface information (6) Pre-Imprinter and Post-imprinter conditions (7) Compatible mode 9.3.4.
  • Page 86 KV-S3065CLSERIES / KV-S3065CWSERIES 9.3.5. Scanner Condition Item Operation Default Remarks Sleep Mode 1. Click “Sleep Mode” on the main menu (Service Enable 15 minutes Utility). 2. Set “Sleep Mode” to enable or disable by checking check-box. 3. Set “Waiting time” (minutes) to change sleep mode.
  • Page 87 KV-S3065CLSERIES / KV-S3065CWSERIES 9.3.6. Test Item Operation Default Remarks 1. Click “LED” on the main menu. Changing periodically (Green→Orange→Red→Green..) 2. Click “START” on LED dialog box to start LED Test continuously until clicking “STOP”. 3. Click “Close” to get back the main menu. Key / Sensor 1.
  • Page 88 KV-S3065CLSERIES / KV-S3065CWSERIES Item Operation Default Remarks Feed 1. Set documents on the Hopper Tray. 2. Click “Feed” on the main menu. 3. Set “Test Mode” and “Test Condition” depending on each scanning condition. Note: Operation “Imprinter” is available only when the optional Imprinter is installed.
  • Page 89 KV-S3065CLSERIES / KV-S3065CWSERIES Item Operation Default Remarks CIS Focus 1. Pull the Front Door Release to open the Front Door. 2. Set the Focus Chart (Part No.: See 14.7.) on the Image Sensor Cover (B) (Reference Plate (F)’s position) as shown in Fig.7.2.2-2. 3.
  • Page 90 KV-S3065CLSERIES / KV-S3065CWSERIES Note 2: How to adjust CIS Focus 1. After getting back to the main menu, finish this Service Utility. 2. Turn off the scanner. 3. Remove the Shield Cover that covers RELAY (UPPER) Board. → See 8.4.5- (1), (2). 4.
  • Page 91 KV-S3065CLSERIES / KV-S3065CWSERIES 9.3.7. Adjust Item Operation Default Remarks Shading 1. Click “Shading” on the main menu to execute Do not stop the shading execution on shading correction. its way and do not open any doors. 2. Confirm the message “The data of User Shading will be also overwritten.”...
  • Page 92 KV-S3065CLSERIES / KV-S3065CWSERIES Item Operation Default Remarks Double Feed 1. Adjust Automatically a. Set Shading Paper (Part No.: See 14.7.) on the Hopper Tray in the portrait orientation. b. Click “Double Feed” for “Adjust” item on the main menu. c. Click “Adjust Automatically” on “Double Feed Sensor”...
  • Page 93: Scanner Self-Test

    KV-S3065CLSERIES / KV-S3065CWSERIES 9.4. Scanner Self-test Without connecting scanner to PC, the following contents can be done as the scanner self-test. The following test is mainly available for mechanical test after replacing or reassembling rollers (Drive Roller, Conveyor Roller) and other mechanical parts related to feed documents.
  • Page 94 KV-S3065CLSERIES / KV-S3065CWSERIES Test Item Operation LED status Remarks Front Back 4. Feed 1. While pushing “STOP/START key” on the front cover, turn on the scanner. OFF → Blinking 2. Release the key at the timing when the front LED Orange (Blinking) →...
  • Page 95: Troubleshooting

    KV-S3065CLSERIES / KV-S3065CWSERIES 10 TROUBLESHOOTING 10.1. Troubleshooting-1 (with no error message on PC) Phenomenon Possible Cause Check Point Remarks No power 1. Power circuit does not work, properly. 1. Check Power Switch’s ON/OFF mechanical condition. 2. Check the following connection and soldering condition.
  • Page 96 KV-S3065CLSERIES / KV-S3065CWSERIES Phenomenon Possible Cause Check Point Remarks FAN does not rotate. 1. Electrical circuit does not work, 1. Check the connection between the FAN and CN803 properly. (POWER Board). 2. Check the following signals on the POWER Board. a.
  • Page 97 CIS (F) to CN3002 (CIS (F) RELAY Board) : Only for KV-S3065CW Series b. CIS (F) to CN3003 (CIS (F) RELAY Board) : Only for KV-S3065CL Series c. CN3001 (CIS (F) RELAY Board) to CN1003 (CONTROL Board) d. CN3000 (CIS (F) RELAY Board) to CN1002 (CONTROL Board) e.
  • Page 98 KV-S3065CLSERIES / KV-S3065CWSERIES Phenomenon Possible Cause Check Point Remarks Scanning position is 1. When reassembling CIS or mechanical Execute All Position or Individual Position test in shifted parts related to conveying documents, re- Sec.9.3.7 to adjust the scanning position. adjustment has not been done. 2.
  • Page 99: Troubleshooting-2 (According To Error Message On Pc)

    KV-S3065CLSERIES / KV-S3065CWSERIES 10.2. Troubleshooting-2 (According to error message on PC) 10.2.1. Error Code Error Code Possible Cause Check Point Remarks Classified Code Error Message 1. Documents are not set on the Set the documents on the tray. Hopper tray. “No paper!”...
  • Page 100 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 5. Waiting Sensor does not work 1. Execute Key / Sensor and Sensor (Paper feed jam: correctly. Sensitive Level tests in Sec.9.3.6 to Paper did not check the sensor condition. reach the Waiting 2.
  • Page 101 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 7. Paper Feed Motor control circuit 1. Check following connection and soldering (Paper feed jam: does not work properly. condition on each connector. Paper did not a. CN5002 (POWER RELAY Board) to reach the Waiting CN4008 (DRIVE Board) Sensor)
  • Page 102 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 4. Mechanical problem (Drive Roller, 1. Execute Feed Motor and Conveyor (Conveyor Jam 1: Drive Belt, Conveyor) Motor tests in Sec.9.3.6 to check the Paper did not mechanical condition. reach the Starting 2.
  • Page 103 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 6. Conveyor Motor circuit does not 1. Execute Conveyor Motor test in (Conveyor Jam 1: work properly. Sec.9.3.6 to check the motor’s rotating Paper did not condition. reach the Starting 2.
  • Page 104 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 1. Document remains between Remove the document from the scanner. (Conveyor Jam 2) Starting Sensor and Paper Jam : Paper did not Sensor. reach the Paper 2. Paper dust exists on or around 1.
  • Page 105 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 1. Document remains between Remove the document from the scanner. (Conveyor Jam 3) Paper Jam Sensor and Ending : Paper did not (Front) Sensor. reach the Ending 2. Paper dust exists on or around 1.
  • Page 106 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 1. Document remains between Remove the document from the scanner. (Conveyor Jam 3 Starting Sensor and Ending (Rear) : Paper did not Sensor. reach the Ending 2. Paper dust exists on or around 1.
  • Page 107 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 1. Document remains forward Remove the document from the scanner. (Exit Jam 1 Ending (Front) Sensor. : Paper did not go 2. Paper dust exists on or around 1.
  • Page 108 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 1. Document remains in scanner. Remove the document from the scanner. (Document 2. Paper dust exists on a sensor. 1. Execute Key / Sensor and Sensor remains in Sensitive Level tests in Sec.9.3.6 to scanner) define the sensor that results in this...
  • Page 109 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 6. The Skew (L) Sensor does not 1. Execute Key / Sensor and Sensor : Skew error work, properly. Sensitive Level tests in Sec.9.3.6 to check the sensor condition. 2.
  • Page 110 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code Double feed 1. Document quality is 1. Set the correct documents on the Hopper (Double feed occurs. out of spec. of this Tray according to this scanner error) scanner specification.
  • Page 111 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code Double feed 1. Double Feed 1. Execute Double Feed test in Sec.9.3.6 to (Double feed does not Detector (G) does not check the detector condition. error) occur. work, properly. 2.
  • Page 112 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 1. Front Door is not closed enough. 1. Shut the door properly. (Door open) 2. Door SW (Micro switch) does not 1. Execute Key / Sensor in Sec.9.3.6 to work correctly.
  • Page 113 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 1. Pre-imprinter Door is not closed 1. Shut the door properly. (Pre-imprinter enough. Door Open) 2. Pre-imprinter Door Detector does 1. Check the tip inside the Pre-imprinter not work correctly. Door interrupts the detector when closing the door.
  • Page 114 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code Access error to SCSI Controller 1. Check the connection and soldering (SCSI IC Error) condition between CN2000 (INTERFACE Board) and CN1000 (CONTROL Board). 2. Check the soldering condition of the SCSI Controller (IC2029) and its surrounding circuit on the INTERFACE Board to repair 3.
  • Page 115 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 1. Paper Feed Motor does not work 1. Check the hopper mechanism condition, (Hopper Error) properly. by carrying out Hopper Drive test. (See 9.3.6.) 2. Check the following connection and soldering condition on each connector.
  • Page 116 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 4. Hopper Home Detector does not 1. Check the alignment of Hopper Home (Hopper Error) work correctly. Detector and its actuator is proper. 2. Execute Key / Sensor test in Sec.9.3.6 to check the sensor condition.
  • Page 117 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 1. Paper dust exists on or around 1. Blow off the dirt with the accessory (Starting Sensor the Starting Sensor. blower. (See 7.2.) adjustment error) 2. Execute Key / Sensor and Sensor Sensitive Level tests in Sec.9.3.6 to check the sensor condition.
  • Page 118 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 1. Paper dust exists on or around a 1. Blow off the dirt on surface of the sensor (Skew (R) Sensor Skew (R) Sensor. with the accessory blower. (See 7.2.) adjustment error) 2.
  • Page 119 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 1. Paper dust exists on or around a 1. Blow off the dirt on the surface of the (Skew (L) Sensor Skew (L) Sensor. sensor with the accessory blower. (See adjustment error) 7.2.) 2.
  • Page 120 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 1. Paper dust exists on or around 1. Blow off the dirt with the accessory (Paper Jam the Paper Jam Sensor. blower. (See 7.2.) Sensor 2. Execute Key / Sensor and Sensor adjustment error) Sensitive Level tests in Sec.9.3.6 to check the sensor condition.
  • Page 121 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 1. Paper dust exists on or around 1. Blow off the dirt with the accessory (Ending (Front) the Ending (Front) Sensor. blower. (See 7.2.) Sensor 2. Execute Key / Sensor and Sensor adjustment error) Sensitive Level tests in Sec.9.3.6 to check the sensor condition.
  • Page 122 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 1. Paper dust exists on or around 1. Blow off the dirt with the accessory (Ending (Rear) the Ending (Rear) Sensor. blower. (See 7.2.) Sensor 2. Execute Key / Sensor and Sensor adjustment error) Sensitive Level tests in Sec.9.3.6 to check the sensor condition.
  • Page 123 CIS (F) to CN3002 (CIS (F) RELAY Board): Only for KV-S3065CW Series b. CIS (F) to CN3003 (CIS (F) RELAY Board): Only for KV-S3065CL Series c. CN3001 (CIS (F) RELAY Board) to CN1003 (CONTROL Board) d. CN3000 (CIS (F) RELAY Board) to CN1002 (CONTROL Board) e.
  • Page 124 CIS (F) to CN3002 (CIS (F) RELAY Board): Only for KV-S3065CW Series b. CIS (F) to CN3003 (CIS (F) RELAY Board): Only for KV-S3065CL Series c. CN3001 (CIS (F) RELAY Board) to CN1003 (CONTROL Board) d. CN3000 (CIS (F) RELAY Board) to CN1002 (CONTROL Board) e.
  • Page 125 CIS (B) to CN3006 (CIS (B) RELAY Board): Only for KV-S3065CW Series b. CIS (B) to CN3007 (CIS (B) RELAY Board): Only for KV-S3065CL Series c. CN3004 (CIS (B) RELAY Board) to CN1004 (CONTROL Board) d. CN3005 (CIS (B) RELAY Board) to CN1005 (CONTROL Board) e.
  • Page 126 CIS (B) to CN3006 (CIS (B) RELAY Board): Only for KV-S3065CW Series b. CIS (B) to CN3007 (CIS (B) RELAY Board): Only for KV-S3065CL Series c. CN3004 (CIS (B) RELAY Board) to CN1004 (CONTROL Board) d. CN3005 (CIS (B) RELAY Board) to CN1005 (CONTROL Board) e.
  • Page 127 KV-S3065CLSERIES / KV-S3065CWSERIES Error Code Possible Cause Check Point Remarks Classified Code 1. Double Feed Detector (G) does 1. Execute Double Feed test in Sec.9.3.6 to (Double Feed not work, properly. check the detector condition. Detector 2. Check whether the Double Feed Detector adjustment error) (G) is aligned properly.
  • Page 128 KV-S3065CLSERIES / KV-S3065CWSERIES Fig.10.2.1 Fig.10.2.2 Fig.10.2.3...
  • Page 129 KV-S3065CLSERIES / KV-S3065CWSERIES Fig.10.2.4 Fig.10.2.5...
  • Page 130: Circuit Description

    KV-S3065CLSERIES / KV-S3065CWSERIES 11 CIRCUIT DESCRIPTION 11.1. Block Diagram-1 (Image Processing) On this system, CPU (IC1024) controls the operation for Interface Controllers (SCSI, USB), Gate Arrays (IC2045, IC2046, IC2047), Sensors (Paper Sensor and others), Motors (Paper Feed, Conveyor, Carriage) Motor pulse signals for the paper feed scanning on the ADF mode are provided from the CPU (IC1024), directly. On the other hand, motor pulse signals for conveying paper on the ADF mode are provided from the Gate Array (IC2045).
  • Page 131 KV-S3065CLSERIES / KV-S3065CWSERIES (Image Processing) 1. At first, according to the Front CIS control signal from the Gate Array (IC2045), analog pixel data are transmitted from the CIS (Front) to the AD Converter (IC1010, IC1011). And also according to Back CIS control signal from the Gate Array (IC2046), analog pixel data are transmitted from the CIS (Back) to the AD Converter (IC1012, IC1013).
  • Page 132: Block Diagram-2 (Board)

    Power Switch CN2008 BUZZER SW2003 (Option) (Option) CN2007 DIMM Socket SCSI SCSI ID Note: * Some CN location numbers of KV-S3065CL Series are different from that of KV-S3065CW Series as follows. (KV-S3065CW Series) (KV-S3065CL Series) CN3002 CN3003 CN3006 CN3007 CIPS317CF602 CIPS237CF600...
  • Page 133: Explanation Of Connector

    KV-S3065CLSERIES / KV-S3065CWSERIES 11.3. Explanation of Connector CN1000 [CONTROL Board] - CN2000 [INTERFACE Board] Pin No. Signal Name Description CN1000 CN2000 +5VD +5 V +5VD +5 V Ground Ground PM_F Front CIS clock (5 MHz) PRS_F Front CIS reset pulse PCP_F Front CIS clamp pulse Ground...
  • Page 134 KV-S3065CLSERIES / KV-S3065CWSERIES Signal Name Description Pin No. CN1000 CN2000 Ground C_DOUT (8) Back CIS CH1-8 digital data [8] C_DOUT (9) Back CIS CH1-8 digital data [9] Ground D_DOUT (0) Back CIS CH9-16 digital data [0] D_DOUT (1) Back CIS CH9-16 digital data [1] D_DOUT (2) Back CIS CH9-16 digital data [2] D_DOUT (3)
  • Page 135 KV-S3065CLSERIES / KV-S3065CWSERIES Signal Name Description Pin No. CN1000 CN2000 Ground Ground *CS3 CPU area 3 chip select *CS4 CPU area 4 chip select *CS5SPC SCSI chip select *CSUSB USB chip select *IF _RD INTERFACE Board version & SCSI-ID read *TRMPWR SCSI terminator power switch R_MCLK...
  • Page 136 KV-S3065CLSERIES / KV-S3065CWSERIES CN1002 [CONTROL Board] - CN3000 [CIS (F) RELAY Board] Signal Name Description Pin No. CN1002 CN3000 +12 V +12 V +12 V +12 V +5 V +5 V +5 V +5 V Front CIS clock LVDS (+) (5 MHz) Front CIS clock LVDS (-) (5 MHz) Front CIS reset pulse LVDS (+) Front CIS reset pulse LVDS (-)
  • Page 137 KV-S3065CLSERIES / KV-S3065CWSERIES CN1004 [CONTROL Board] - CN3004 [CIS (B) RELAY Board] Signal Name Description Pin No. CN1004 CN3004 +12 V +12 V +12 V +12 V +5 V +5 V +5 V +5 V Back CIS clock LVDS (+) (5 MHz) Back CIS clock LVDS (-) (5 MHz) Back CIS reset pulse LVDS (+) Back CIS reset pulse LVDS (-)
  • Page 138 KV-S3065CLSERIES / KV-S3065CWSERIES CN1008 [CONTROL Board] - [Pre-imprinter (Option)] Pin No. Signal Name Description CN1008 Pre-imprinter (Option) +3 V +3.3 V Ground IPD (15) CPU data for pre_imprinter [15] IPD (14) CPU data for pre_imprinter [14] IPD (13) CPU data for pre_imprinter [13] IPD (12) CPU data for pre_mprinter [12] IPD (11)
  • Page 139 KV-S3065CLSERIES / KV-S3065CWSERIES CN1010 [CONTROL Board] - CN4007 [DRIVE Board] Signal Name Description Pin No. CN1010 CN4007 24VIL +24 V (interlock switch) PGND Ground N.C. Not used +15 V +15.5 V Ground +5 V +5 V +5 V +5 V Ground Ground +3 V...
  • Page 140 KV-S3065CLSERIES / KV-S3065CWSERIES CN1012 [CONTROL Board] - CN5032 [POWER RELAY Board] Signal Name Description Pin No. CN1012 CN5032 12V_OVP1 +12 V 12V_OVP2 +12 V DOOR1 Front door switch (H: Door open) Ground FLAMP_ON5 Front lamp switch BLAMP_ON Back lamp switch DRV_VER0 DRIVE Board version [0] DRV_VER1...
  • Page 141 KV-S3065CLSERIES / KV-S3065CWSERIES CN1013 [CONTROL Board] - CN5007 [RELAY (LOWER) Board] Signal Name Description Pin No. CN1013 CN5007 Ground 5VSLP +5 V Ground 5VSLP +5 V *P_EXIST Paper sensor PSIZE5 Size detector 5 PSIZE4 Size detector 4 PSIZE3 Size detector 3 PSIZE2 Size detector 2 PSIZE1...
  • Page 142 KV-S3065CLSERIES / KV-S3065CWSERIES CN2007 [INTERFACE Board]: DIMM Pin No. Signal Name Description Ground SDRAM data [0] SDRAM data [1] SDRAM data [2] SDRAM data [3] +3.3 V SDRAM data [4] SDRAM data [5] SDRAM data [6] SDRAM data [7] SDRAM data [8] Ground SDRAM data [9] DQ10...
  • Page 143 KV-S3065CLSERIES / KV-S3065CWSERIES Pin No. Signal Name Description DQ18 SDRAM data [18] DQ19 SDRAM data [19] +3.3 V DQ20 SDRAM data [20] N.C. Not used N.C. Not used CKE1 Clock enable Ground DQ21 SDRAM data [21] DQ22 SDRAM data [22] DQ23 SDRAM data [23] Ground...
  • Page 144 KV-S3065CLSERIES / KV-S3065CWSERIES Pin No. Signal Name Description DQMB5 Byte data mask 5 *CS1 Chip select 1 *RAS Row address strobe Ground SDRAM address [1] SDRAM address [3] SDRAM address [5] SDRAM address [7] SDRAM address [9] Bank select address 0 SDRAM address [11] +3.3 V Clock input 1...
  • Page 145 KV-S3065CLSERIES / KV-S3065CWSERIES CN2008 [INTERFACE Board]: SCSI Interface Pin No. Signal Name Description Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground N.C. Not used N.C. Not used N.C. Not used Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground...
  • Page 146 KV-S3065CLSERIES / KV-S3065CWSERIES CN3002 [CIS (F) RELAY Board] - CIS (F): Only for KV-S3065CW Series Signal Name Description Pin No. CN3002 CIS (F) Ground F_OS16 Front CIS CH16 output F_OS15 Front CIS CH15 output Ground F_OS14 Front CIS CH14 output F_OS13 Front CIS CH13 output Ground...
  • Page 147 KV-S3065CLSERIES / KV-S3065CWSERIES CN3003 [CIS (F) RELAY Board] - CIS (F): Only for KV-S3065CL Series Signal Name Description Pin No. CN3003 CIS (F) Ground F_OS12 Front CIS CH12 output F_OS11 Front CIS CH11 output Ground F_OS10 Front CIS CH10 output...
  • Page 148 KV-S3065CLSERIES / KV-S3065CWSERIES CN3006 [CIS (B) RELAY Board] - CIS (B): Only for KV-S3065CW Series Signal Name Description Pin No. CN3006 CIS (B) Ground B_OS16 Back CIS CH16 output B_OS15 Back CIS CH15 output Ground B_OS14 Back CIS CH14 output B_OS13 Back CIS CH13 output Ground...
  • Page 149 KV-S3065CLSERIES / KV-S3065CWSERIES CN3007 [CIS (B) RELAY Board] - CIS (B): Only for KV-S3065CL Series Signal Name Description Pin No. CN3007 CIS (B) Ground B_OS12 Back CIS CH12 output B_OS11 Back CIS CH11 output Ground B_OS10 Back CIS CH10 output...
  • Page 150 KV-S3065CLSERIES / KV-S3065CWSERIES CN4001 [DRIVE Board] - CN5033 [POWER RELAY Board] Signal Name Description Pin No. CN4001 CN5033 *RESET Reset Ground R_MVRE Not used R_MCLK Not used R_ENABLE Not used R_CW Not used R_M3 Not used R_M2 Not used R_M1 Not used Ground C_MVRE...
  • Page 151 KV-S3065CLSERIES / KV-S3065CWSERIES CN4008 [DRIVE Board] - CN5002 [POWER RELAY Board] Signal Name Description Pin No. CN4008 CN5002 Ground BLAMP_ON5 Back lamp switch Conveyor motor phase (A-) CCOMA_MB +24 V (interlock switch and Fuse) Conveyor motor phase (A+) Conveyor motor phase (B-) CCOMA_MB +24 V (interlock switch and Fuse) Conveyor motor phase (B+)
  • Page 152 KV-S3065CLSERIES / KV-S3065CWSERIES CN5006 [POWER RELAY Board] - Paper Feed Motor Signal Name Description Pin No. CN5006 Feed Motor Feed motor phase (A-) FCOMA +24 V Feed motor phase (A+) N.C. Not used Feed motor phase (B-) FCOMB +24 V Feed motor phase (B+) CN5008 [POWER RELAY Board] - CN5013 [POINTER Board] Signal Name...
  • Page 153 KV-S3065CLSERIES / KV-S3065CWSERIES CN5015 [HOPPER HOME Board] - CN5016 [SIZE DETECTOR Board] Signal Name Description Pin No. CN5015 CN5016 5VSLP +5 V SIZE5 Size detector 5 SIZE4 Size detector 4 SIZE3 Size detector 3 SIZE2 Size detector 2 SIZE1 Size detector 1 *PAPER Paper sensor Ground...
  • Page 154 KV-S3065CLSERIES / KV-S3065CWSERIES CN5026 [RELAY (UPPER) Board] - CN5028 [STARTING SENSOR Board] Signal Name Description Pin No. CN5026 CN5028 5VSLP +5 V STARTING Starting sensor Ground Ground CN5029 [WAITING SENSOR Board] - CN5030 [SKEW (R) Board] Signal Name Description Pin No. CN5029 CN5030 5VSLP...
  • Page 155: Schematic Diagram

    KV-S3065CLSERIES / KV-S3065CWSERIES 12 SCHEMATIC DIAGRAM Index 12.1 CONTROL Board 12.2 INTERFACE Board 12.3 DRIVE Board 12.4 PANEL, RELAY, and SENSOR Boards 12.5 CIS (F) RELAY and CIS (B) RELAY Boards 12.6 POWER Board...
  • Page 156: Control Board

    12.1. CONTROL Board CONTROL Board KV-S3065CL Series KV-S3065CW Series...
  • Page 157 CONTROL Board KV-S3065CL Series KV-S3065CW Series...
  • Page 158 AGND CONTROL Board KV-S3065CL Series KV-S3065CW Series...
  • Page 159 AGND CONTROL Board KV-S3065CL Series KV-S3065CW Series...
  • Page 160 CONTROL Board KV-S3065CL Series KV-S3065CW Series...
  • Page 161 (For 5 V) (For 5 V) CONTROL Board KV-S3065CL Series KV-S3065CW Series...
  • Page 162 CONTROL Board KV-S3065CL Series KV-S3065CW Series...
  • Page 163 CONTROL Board KV-S3065CL Series KV-S3065CW Series...
  • Page 164 (For 3.3 V) CONTROL Board KV-S3065CL Series KV-S3065CW Series...
  • Page 165 (For 5 V) (For test) (For 5 V) (For test) CONTROL Board KV-S3065CL Series KV-S3065CW Series...
  • Page 166 CONTROL Board KV-S3065CL Series KV-S3065CW Series...
  • Page 167: Interface Board

    12.2. INTERFACE Board INTERFACE Board KV-S3065CL Series KV-S3065CW Series...
  • Page 168 INTERFACE Board KV-S3065CL Series KV-S3065CW Series...
  • Page 169 INTERFACE Board KV-S3065CL Series KV-S3065CW Series...
  • Page 170 INTERFACE Board KV-S3065CL Series KV-S3065CW Series...
  • Page 171 INTERFACE Board KV-S3065CL Series KV-S3065CW Series...
  • Page 172 For PLL_VCC INTERFACE Board KV-S3065CL Series KV-S3065CW Series...
  • Page 173 INTERFACE Board KV-S3065CL Series KV-S3065CW Series...
  • Page 174 INTERFACE Board KV-S3065CL Series KV-S3065CW Series...
  • Page 175 INTERFACE Board KV-S3065CL Series KV-S3065CW Series...
  • Page 176 INTERFACE Board KV-S3065CL Series KV-S3065CW Series...
  • Page 177 INTERFACE Board KV-S3065CL Series KV-S3065CW Series...
  • Page 178 INTERFACE Board KV-S3065CL Series KV-S3065CW Series...
  • Page 179: Drive Board

    12.3. DRIVE Board Not mounted Not mounted Not mounted Not mounted DRIVE Board KV-S3065CL Series KV-S3065CW Series...
  • Page 180 Not mounted DRIVE Board KV-S3065CL Series KV-S3065CW Series...
  • Page 181 [DC/DC for 15 V] [DC/DC for 5 V] [DC/DC for 3.3 V] DRIVE Board KV-S3065CL Series KV-S3065CW Series...
  • Page 182: Panel, Relay, And Sensor Boards

    12.4. PANEL, RELAY, and SENSOR Boards PANEL Board KV-S3065CL Series KV-S3065CW Series...
  • Page 183 POWER RELAY, POST-IMPRINTER DOOR, POINTER, PAPER JAM SENSOR, and ENDING (REAR) SENSOR Boards KV-S3065CL Series KV-S3065CW Series...
  • Page 184 Combined at CN5007's position RELAY (LOWER), HOPPER HOME, and SIZE DETECTOR Boards KV-S3065CL Series KV-S3065CW Series...
  • Page 185 RELAY (UPPER), WAITING SENSOR, SKEW (R), STARTING SENSOR, and ENDING (FRONT) SENSOR Boards KV-S3065CL Series KV-S3065CW Series...
  • Page 186: Cis (F) Relay And Cis (B) Relay Boards

    12.5. CIS (F) RELAY and CIS (B) RELAY Boards CIS (F) RELAY and CIS (B) RELAY Boards KV-S3065CL Series KV-S3065CW Series...
  • Page 187: Power Board

    12.6. POWER Board POWER Board KV-S3065CL Series KV-S3065CW Series...
  • Page 188: Circuit Boards

    KV-S3065CLSERIES / KV-S3065CWSERIES 13 CIRCUIT BOARDS Index 13.1 CONTROL Board 13.2 INTERFACE Board 13.3 DRIVE Board 13.4 CIS (F) RELAY Board 13.5 CIS (B) RELAY Board 13.6 PANEL Board 13.7 POWER RELAY Board 13.8 POST IMPRINTER DOOR Board 13.9 POINTER Board 13.10 PAPER JAM SENSOR Board 13.11 ENDING (REAR) SENSOR Board 13.12 RELAY (LOWER) Board...
  • Page 189: Control Board

    KV-S3065CLSERIES / KV-S3065CWSERIES 13.1. CONTROL Board 13.1.1. Front Side PbF stamp Reducing to 70%.
  • Page 190 KV-S3065CLSERIES / KV-S3065CWSERIES 13.1.2. Back Side Reducing to 70%.
  • Page 191: Interface Board

    KV-S3065CLSERIES / KV-S3065CWSERIES 13.2. INTERFACE Board 13.2.1. Front Side PbF stamp Reducing to 70%.
  • Page 192 KV-S3065CLSERIES / KV-S3065CWSERIES 13.2.2. Back Side Reducing to 70%.
  • Page 193: Drive Board

    KV-S3065CLSERIES / KV-S3065CWSERIES 13.3. DRIVE Board PbF stamp...
  • Page 194: Cis (F) Relay Board

    KV-S3065CLSERIES / KV-S3065CWSERIES 13.4. CIS (F) RELAY Board 13.4.1. Front Side PbF stamp 13.4.2. Back Side 13.5. CIS (B) RELAY Board 13.5.1. Front Side PbF stamp 13.5.2. Back Side...
  • Page 195: Panel Board

    KV-S3065CLSERIES / KV-S3065CWSERIES 13.6. PANEL Board PbF stamp 13.7. POWER RELAY Board PbF stamp...
  • Page 196: Post Imprinter Door Board

    KV-S3065CLSERIES / KV-S3065CWSERIES 13.8. POST IMPRINTER DOOR Board PbF stamp 13.9. POINTER Board PbF stamp 13.10. PAPER JAM SENSOR Board PbF stamp 13.11. ENDING (REAR) SENSOR Board PbF stamp...
  • Page 197: Relay (Lower) Board

    KV-S3065CLSERIES / KV-S3065CWSERIES 13.12. RELAY (LOWER) Board PbF stamp 13.13. HOPPER HOME Board PbF stamp 13.14. SIZE DETECTOR Board PbF stamp Reducing to 90%.
  • Page 198: Relay (Upper) Board

    KV-S3065CLSERIES / KV-S3065CWSERIES 13.15. RELAY (UPPER) Board PbF stamp 13.16. WAITING SENSOR Board PbF stamp 13.17. SKEW (R) Board PbF stamp...
  • Page 199: Starting Sensor Board

    KV-S3065CLSERIES / KV-S3065CWSERIES 13.18. STARTING SENSOR Board PbF stamp 13.19. ENDING (FRONT) SENSOR Board PbF stamp...
  • Page 200: Power Board

    KV-S3065CLSERIES / KV-S3065CWSERIES 13.20. POWER Board PbF stamp Reducing to 80%.
  • Page 201: Parts Location And Mechanical Parts List

    KV-S3065CLSERIES / KV-S3065CWSERIES 14 PARTS LOCATION AND MECHANICAL PARTS LIST Note: RTL (Retention Time Limited) The mark (RTL) indicates that the Retention Time is limited for this item. After the discontinuations of this assembly in production, the item will continue to be available for a specific period of time. The retention period of availability is dependent on the type of assembly, and in accordance with the laws governing part and product retention.
  • Page 202: Exterior

    KV-S3065CLSERIES / KV-S3065CWSERIES 14.1. Exterior...
  • Page 203 PBHEA0144Z Velcro Strap PBHRA0194Y Paper Guide (R) ISO: ABS PJHRB006Z-J1 Hopper Plate for KV-S3065CW Series ISO: ABS PJHRB0006Z-J Hopper Plate for KV-S3065CL Series ISO: ABS PBDGA0045Z Document Guide Rack (R) ISO: POM PBDGA0044Z Document Guide Rack (L) ISO: POM PJDG50133Z-1...
  • Page 204: Board Box Unit And Others

    KV-S3065CLSERIES / KV-S3065CWSERIES 14.2. Board Box Unit and others...
  • Page 205 KV-S3065CLSERIES / KV-S3065CWSERIES REPLACEMENT MECHANICAL PARTS LIST (Board Box Unit and others) Ref. No. Part No. Part Name & Description Remarks PJKAC0001Z Front Cover PJJRC2475Y Power Switch Cable PJMDC0027Z AC Switch Plate PJUAC0043Z Board Base Frame NF35A7 Rubber Foot PJMEC0038Z Board Rail PJMEC0057Z MAIN Board Plate...
  • Page 206: Chassis And Base 1

    KV-S3065CLSERIES / KV-S3065CWSERIES 14.3. Chassis and Base 1...
  • Page 207 KV-S3065CLSERIES / KV-S3065CWSERIES REPLACEMENT MECHANICAL PARTS LIST (Chassis and Base 1) Ref. No. Part No. Part Name & Description Remarks PBMDX0468Y Tension Plate Assy Ref. No. Part No. Part Name & Description Remarks RWPS5-10025 Polyslider PBUEX0096X Bottom Plate-ASSY PBDSA0094Z Tension Spring PPB747ADF05H HOPPER HOME Board (RTL) PbF...
  • Page 208: Chassis And Base 2

    KV-S3065CLSERIES / KV-S3065CWSERIES 14.4. Chassis and Base 2...
  • Page 209 SENSOR Unit for KV-S3065CL Series PJJRC2458Z Lamp Drive (B) Cable PPB747ADF03B CIS (B) RELAY Board for KV-S3065CW Series (RTL) PbF PPB802ADF03B CIS (B) RELAY Board for KV-S3065CL Series (RTL) PbF PJJEC3438Z A3_CIS FFC for KV-S3065CW Series PJJEC3439Z A4_CIS FFC for KV-S3065CL Series PJJRC2446Y...
  • Page 210: Chassis And Base 3

    KV-S3065CLSERIES / KV-S3065CWSERIES 14.5. Chassis and Base 3...
  • Page 211 PJBVC0041Z KG-010-L30 Bush PJHRC0212Z-J Image Sensor Cover (F) for KV-S3065CW Series ISO: PC PJHEC0080Z Filter IR 76 PJHRC212Z-J1 Image Sensor Cover (F) for KV-S3065Cl Series ISO: PC DDLF-1260ZZR Bearing PJMEC0049Z-J Reference Plate (F) Assy PBDGA0008Y Scanner Drive Gear ISO: POM...
  • Page 212: Packing

    KV-S3065CLSERIES / KV-S3065CWSERIES 14.6. Packing REPLACEMENT MECHANICAL PARTS LIST (Packing) Ref. No. Part No. Part Name & Description Remarks PJPGC0104Z-W Outer Carton for KV-S3065CW PJPGC104Z-AW Outer Carton for KV-S3065CW-A PJPGC104Z-TW Outer Carton for KV-S3065CW-T PJPGC104Z-UW Outer Carton for KV-S3065CW-U PJPGC104ZCNW Outer Carton for KV-S3065CWCN PJPGC0104Z-L Outer Carton for KV-S3065CL...
  • Page 213: Replacement Parts List

    KV-S3065CLSERIES / KV-S3065CWSERIES 15 REPLACEMENT PARTS LIST Note: RTL (Retention time limited) The marking (RTL) in the Remark column indicates that Retention Time is limited for this for this item. After the discontinuation of this assembly in production, the item will continue to be available for a specific period of time. The retention period of availability is dependent on the type of assembly, and in accordance with the laws governing part and product retention.
  • Page 214: Control Board

    KV-S3065CLSERIES / KV-S3065CWSERIES 15.1. CONTROL Board Ref. Part No. Part Name & Description Remarks R1074 ERJ3GEYJ471 470 / J / (1/10W) Ref. Part No. Part Name & Description Remarks R1075 ERJ3GEYJ471 470 / J / (1/10W) R1076 ERJ3GEYJ471 470 / J / (1/10W) RESISTORS R1077 ERJ3GEYJ471...
  • Page 215 KV-S3065CLSERIES / KV-S3065CWSERIES Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R1164 ERJ3GEYJ103 10K / J / (1/10W) Z1030 EXBV8V103JV Resistor Array R1165 ERJ3GEYJ103 10K / J / (1/10W) Z1031 EXBV8V101JV Resistor Array R1166 ERJ3GEYJ103 10K / J / (1/10W)
  • Page 216 KV-S3065CLSERIES / KV-S3065CWSERIES Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C1010 F2G0G2210002 220 / M / 4V C1091 F2G1C1000014 100 / M / 16V C1011 ECUX1H102KBV 1000P / K / 50V C1092 F2G1C1000014 100 / M / 16V...
  • Page 217 KV-S3065CLSERIES / KV-S3065CWSERIES Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C1164 F2G1C1000014 100 / M / 16V C1237 ECJ1VF1E104Z 0.1 / Z / 25V C1165 F2G1C1000014 100 / M / 16V C1238 ECUX1H102KBV 1000P / K / 50V...
  • Page 218 KV-S3065CLSERIES / KV-S3065CWSERIES Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C1329 ECJ1VF1E104Z 0.1 / Z / 25V C1440 ECJ1VB1C105K 1 / K / 16V C1330 ECJ1VF1E104Z 0.1 / Z / 25V C1441 ECJ1VB1A474K 0.47 / K / 10V...
  • Page 219: Interface Board

    KV-S3065CLSERIES / KV-S3065CWSERIES Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks IC1031 C0JBAN000168 R2393 ERJ3GEYJ472 4.7K / J / (1/10W) IC1032 C0JBAN000168 R2395 ERJ3GEYJ101 100 / J / (1/10W) IC1033 C0JBAE000277 R2396 ERJ3GEYJ102 1K / J / (1/10W) IC1034 C0JBAZ001411...
  • Page 220 KV-S3065CLSERIES / KV-S3065CWSERIES Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R2579 ERJ3GEYJ220 22 / J / (1/10W) R2662 ERJ3GEYJ100 10 / J / (1/10W) R2581 ERJ3GEYJ220 22 / J / (1/10W) R2663 ERJ3GEYJ100 10 / J / (1/10W)
  • Page 221 KV-S3065CLSERIES / KV-S3065CWSERIES Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks Z2241 D1H810040003 Resistor Array Z2314 D1H810040003 Resistor Array Z2242 D1H810040003 Resistor Array Z2315 D1H810040003 Resistor Array Z2243 D1H810040003 Resistor Array CAPACITORS Z2244 D1H810040003 Resistor Array...
  • Page 222 KV-S3065CLSERIES / KV-S3065CWSERIES Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C2233 ECUX1E104ZFV 0.1 / Z / 25V C2396 ECUX1H101JCV 100P / J / 50V C2234 ECUX1E104ZFV 0.1 / Z / 25V C2397 ECUX1E104ZFV 0.1 / Z / 25V...
  • Page 223 KV-S3065CLSERIES / KV-S3065CWSERIES Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C2469 ECUX1H120JCV 12P / J / 50V C2542 ECUX1E104ZFV 0.1 / Z / 25V C2470 ECUX1H101JCV 100P / J / 50V C2543 ECUX1H101JCV 100P / J / 50V...
  • Page 224 KV-S3065CLSERIES / KV-S3065CWSERIES Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C2746 ECUX1H101JCV 100P / J / 50V C2819 ECUX1E104ZFV 0.1 / Z / 25V C2747 ECUX1E104ZFV 0.1 / Z / 25V C2820 ECUX1E104ZFV 0.1 / Z / 25V...
  • Page 225: Drive Board

    KV-S3065CLSERIES / KV-S3065CWSERIES Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C2892 ECUX1H101JCV 100P / J / 50V L2104 J0JCC0000059 Inductor Coil C2893 ECUX1H101JCV 100P / J / 50V L2105 J0JCC0000059 Inductor Coil C2894 ECUX1H101JCV 100P / J / 50V...
  • Page 226 KV-S3065CLSERIES / KV-S3065CWSERIES Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R4017 ERJ3GEYJ103 10K / J / (1/10W) C4043 ECUX1H103KBV 0.01 / K / 50V R4018 ERJ3GEYJ103 10K / J / (1/10W) C4044 EEEFC1V101P 100 / M / 35V...
  • Page 227: Cis (F) Relay Board

    KV-S3065CLSERIES / KV-S3065CWSERIES Ref. Part No. Part Name & Description Remarks 15.4. CIS (F) RELAY Board C3014 ECUX1H101JCV 100P / J / 50V Ref. Part No. Part Name & Description Remarks C3015 ECJ1VF1H104Z 0.1 / Z / 50V C3016 ECUX1H101JCV 100P / J / 50V RESISTORS C3017...
  • Page 228: Pointer Board

    KV-S3065CLSERIES / KV-S3065CWSERIES Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R5017 ERDS2TJ104 100K / J / (1/4W) IC5004 B3NAA0000097 Photo Interrupter R5018 ERDS2TJ473 47K / J / (1/4W) OTHER R5019 ERDS2T0 0-ohm Jumper CN5014 K1KA05A00350 Connector...
  • Page 229: Relay (Upper) Board

    KV-S3065CLSERIES / KV-S3065CWSERIES Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R5046 ERDS2TJ103 10K / J / (1/4W) OTHERS R5047 ERDS2TJ331 330 / J / (1/4W) CN5022 K1KA12A00324 Connector R5048 ERDS2TJ103 10K / J / (1/4W) CN5023 K1KA05A00350 Connector R5049...
  • Page 230 KV-S3065CLSERIES / KV-S3065CWSERIES Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C5037 F1E1H1040017 Capacitor C806 ECQE4103KF3 0.01 / K / 400V TRANSISTOR C807 F2B2W2210007 220P/ M / 450V Q5023 2SA1309A Transistor C808 PJCK25472MDT 4700P / M / 50V C809...
  • Page 231 KV-S3065CLSERIES / KV-S3065CWSERIES Ref. Part No. Part Name & Description Remarks IC801 C0DABZG00001 IC802 C0DACZH00025 IC803 B3PAA0000261 Photo Isolator IC804 B3PAA0000261 Photo Isolator IC805 B3PAA0000261 Photo Isolator IC807 C0DAEZC00003 IC841 C0DAEZC00003 OTHERS CN801 K1KA02A00593 Connector CN802 K1KA10A00404 Connector CN803 K1KA03AA0054 Connector T801 G4D4A0000077...
  • Page 232 6 “SECTION 15 REPLACEMENT PARTS LIST” ----------23 6.1. “Section 15.4 CIS (F) RELAY Board”----------------24 6.2. “Section 15.5 CIS (B) RELAY Board”----------------24 © 2007 Panasonic Communications Co., Ltd. All rights reserved. Unauthorized copying and distribu- tion is a violation of law.
  • Page 234 1 TOPICS OF MAIN CHANGED CONTENTS Remarks Important level codes and Reason codes for the following changed contents 1. Important level codes A: High B: Middle C: Low 2. Reason Codes (1) Change Spec. (Product Number, Engineering change, and others) (2) Add information on Products KV-S3065CL / S3065CW Series (3) Correction Section No.
  • Page 235 DETECTOR, HOPPER HOME, RELAY (LOWER), SKEW (R), WAITING SENSOR, STARTING SENSOR, ENDING (FRONT) SENSOR, RELAY (UPPER), PAPER JAM SENSOR, ENDING (REAR) SENSOR, POINTER, POST IMPRINTER DOOR, POWER RELAY, CIS (F) RELAY, CIS (B) RELAY Boards for KV-S3065CL Series and KV-S3065CW Series Note: Distinction of PbF PCB PCBs (manufactured) using lead free solder will have a PbF stamp on the PCB.
  • Page 236 Note: : KV-S3065CL Series KV-S3065CL: For U.S.A. KV-S3065CL-U: For Europe KV-S3065CL-A: For Australia KV-S3065CL-T: For Taiwan SERIAL No. shown on the name plate on each scanner will distinguish the destinations for each area as follows. 1. SERIAL No. for U.S.A. → 802 xxxx xxxx 2.
  • Page 237 3 “SECTION 4 INSTALLATION 3.1. “Section 4.7 System Requirements” When using the scanner, the required personal computer conditions are as follows. SCSI Connection USB Connection Minimum: Pentium , 1 GHz Recommended: Pentium4, 2 GHz or higher Memory Minimum: 256MB Recommended: 512MB or more Windows®...
  • Page 238 4 “SECTION 9 SERVICE UTILITY & SELF TEST” 4.1. “Section 9.1 Main menu indication for Service Utility” This section describes the functions of the service utility software, such as adjustments, diagnosis, configuration, and maintenance. This utility software also includes a user utility function. Executing “Service Utility.exe”...
  • Page 239 4.2. “Section 9.2 Function item list of Service Utility” Service Utility item list is as follows. Note: When two or more scanners are connected to PC, execute “Select Scanner” to define the scanner before evaluating. The procedure is as follows. 1.
  • Page 240 Note: : This item is available only when the optional Imprinter is installed to the scanner “KV-S3065CL/S3065CW Series”. : Firmware Version 1.10 or later will enable this function. (With the Version 1.00 or older, clicking "Feed Speed"on the main menu causes an error message.) Remarks (1) Parameter setting by user (2) Status indication...
  • Page 241 4.3. “Section 9.3 Operation” This section describes each operation (or status indication), according to the function item list shown in Sec.9.2. 4.3.1. “Section 9.3.1 Scanner Status” This function indicates scanner status, updating it every few seconds. The status messages and its contents are as follows. Classified Status Message Contents...
  • Page 242 4.3.2. “Section 9.3.5 Scanner Condition” Item Operation Default Remarks Sleep Mode 1. Click “Sleep Mode” on the main menu (Service Utility). 15 minutes When returning back to the 2. Set “Waiting Time” (minutes) to change sleep Ready Mode from the Sleep Mode, execute “Sleep mode.
  • Page 243 4.3.3. “Section 9.3.7 Adjust” Item Operation Default Remarks * USB ID 1. Click “USB ID” on the main menu to enter in the “USB ID” — *This setting is available only for a new replaced dialog box. CONTROL Board. 2. Click “Set” on the “USB ID” dialog box to store a new ID number for a new replaced CONTROL Board.
  • Page 244 5 “SECTION 14 PARTS LOCATION AND MECHANICAL PARTS LIST”...
  • Page 245 5.1. “Section 14.1 Exterior”...
  • Page 246 Replacement Mechanical Parts List (Exterior) Ref.No. Part No. Code Part Name & Description Remarks Original PBKMA0044X-J PBKMA044X-J1 Rear Panel (Except for China) PBKMA0044X-J PBKMA44X-CHI Rear Panel (Only for China) PJGEC0011Z PJGEC0011Y Panel Sheet PBKMA0038V PBKMA0038U Feed Unit Cover PJHEC0069Z PJHEC0069Z Black Sheet...
  • Page 247 5.2. “Section 14.2 Board Box Unit and others”...
  • Page 248 Replacement Mechanical Parts List (Board Box Unit and others) Ref.No. Part No. Code Part Name & Description Remarks Original PJKAC0001Z PJKAC0001X-J Front Cover A-46-5 A-1046-5 Handle PBQAA0799Z PJGFC1834Z I/F Board Label (Only for KV-S3065CWCN / KV-S3065CLCN) PJMDB0269Z PJMDB0269Y I/F Board Plate PJMCC0014Z PJMCC0014Y Power Box Assy...
  • Page 249 5.3. “Section 14.3 Chassis and Base 1”...
  • Page 250 Original PBHEA0116Z PBHEA0116Z Sheet L2CC0009-J PJAAC0014Y-J Sensor Unit for KV-S3065CW Series L2CC0013-J L2CC0018-J Sensor Unit for KV-S3065CL Series PPB747ADF23B PPB747AD23B1 CIS (B) RELAY Board for KV-S3065CW Series (RTL) PbF PPB802ADF23B PPB802AD23B1 CIS (B) RELAY Board for KV-S3065CL Series (RTL) PbF...
  • Page 251 5.5. “Section 14.5 Chassis and Base 3”...
  • Page 252 Reinforce Plate Upper 2 Ass'y PPB747ADF23A PPB747AD23A1 CIS (F) RELAY Board for KV-S3065CW Series (RTL) PbF PPB802ADF23A PPB802AD23A1 CIS (F) RELAY Board for KV-S3065CL Series (RTL) PbF L2CC0009-J1 PJAAC14Y-J1 Sensor Unit for KV-S3065CW Series L2CC0013-J1 L2CC0018-J1 Sensor Unit for KV-S3065CL Series...
  • Page 253 5.6. “Section 14.6 Packing” Replacement Mechanical Parts List (Packing) Ref.No. Part No. Code Part Name & Description Remarks Original PJPGC104ZCNL PJPGC104CNL1 Outer Carton for KV-S3065CLCN PJPGC0104Z-L PJPGC0104Y-L Outer Carton for KV-S3065CL PJPGC104Z-AL PJPGC104Y-AL Outer Carton for KV-S3065CL-A PJPGC104Z-TL PJPGC104Y-TL Outer Carton for KV-S3065CL-T PJPGC104Z-UL PJPGC104Y-UL Outer Carton for KV-S3065CL-U...
  • Page 254 6 “SECTION 15 REPLACEMENT PARTS LIST”...
  • Page 255 6.1. “Section 15.4 CIS (F) RELAY Board” 6.2. “Section 15.5 CIS (B) RELAY Board” Ref.No. Part No. Code Part Name & Description Remarks Ref.No. Part No. Code Part Name & Description Remarks Original Original R3000 ERJ3GEYJ221 ERJ3GEYJ101 Resistor (Only for KV-S3065CW Series) R3016 ERJ3GEYJ221 ERJ3GEYJ101...
  • Page 256 2. Supplement-1 Manual for KV-S3065CL / S3065CW Series (Order No.: KM70503993SE) 3. Supplement-2 Manual for KV-S3065CL / S3065CW Series (Order No.: KM70702246SE) © 2007 Panasonic Communications Co., Ltd. All rights reserved. Unauthorized copying and distribu- tion is a violation of law.
  • Page 257 TABLE OF CONTENTS PAGE 1 TOPICS OF MAIN CHANGED CONTENTS ----------------3 2 “SECTION 1 GENERAL PRECAUTIONS” -----------------4 2.1. “Section 1.5 Standard for Repair Service” -----------4 3 “SECTION 4 INSTALLATION” ---------------------------------5 3.1. “Section 4.7 System Requirements”-------------------5 4 “SECTION 8 DISASSEMBLY INSTRUCTIONS” ----------6 4.1.
  • Page 258 1 TOPICS OF MAIN CHANGED CONTENTS Remarks Important level codes and Reason codes for the following changed contents 1. Important level codes A: High B: Middle C: Low 2. Reason Codes (1) Change Spec. (Product Number, Engineering change, and others) (2) Add information on Products KV-S3065CL / S3065CW Series (3) Correction Section No.
  • Page 259 2 “SECTION 1 GENERAL PRECAUTIONS” 2.1. “Section 1.5 Standard for Repair Service” Repair service shall be provided in accordance with repair technology information such as service manual so as to prevent fires, injury or electric shock, which can be caused by improper repair work. 1.
  • Page 260 3 “SECTION 4 INSTALLATION” 3.1. “Section 4.7 System Requirements” When using the scanner, the minimum system requirements are as follows. Item SCSI Connection USB Connection Computer IBM PC/AT or compatible machine with a CD-ROM drive Pentium 3, 1 GHz or higher ®...
  • Page 261 4 “SECTION 8 DISASSEMBLY INSTRUCTIONS” 4.1. “Section 8.3 Unit Components 4.1.1. “Section 8.3.5 CIS (F) & Lamp Drive (F) Board” (6) Remove the 2 screws to release the 2 Free-roller Modules from the scanner. (7) Disconnect the 2 connectors and remove 3 screws on the Lamp Drive (F) Board.
  • Page 262 (9) Disconnect the connector (Flatcable) to the CIS (F) RELAY Board, sustaining the CIS(F) carefully not to drop it. And then release the CIS(F) with plate from the scanner.
  • Page 263 4.1.2. “Section 8.3.9 Drive Belt” (1) Remove the Conveyor Lower 2. (See 8.3.8.) (2) Remove the Side Cover (L). (See 8.2.7.) (3) Loosen the screw (a) and screw (b). (4) Slide down the spring until it goes and fasten the screw (a). (5) Remove the Drive Belt.
  • Page 264 5 “SECTION 14 PARTS LOCATION AND MECHANICAL PARTS LIST”...
  • Page 265 5.1. “Section 14.2 Board Box Unit and others”...
  • Page 266 5.2. “Section 14.6 Packing” Safety Ref.No. Part No. Code Part Name & Description Remarks Original Safety Ref.No. Part No. Code Part Name & Description Remarks PJKAC0001X-J PJKAC0001X-J Front Cover (Only for KV-S3065CL-A/-U/ KV-S3065CW-A/-U) Original PJKAC0001X-J PJKAC01X-J1 Front Cover (Except for KV-S3065CL-A/-U/ PJQXC0026Y PJQXC0026X Installation Manual (Except for KV-S3065CLCN/...