Engine; Engine Service Data - Polaris Trail Boss 330 2003 Service Manual

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ENGINE

ES32PFE10 ENGINE SERVICE DATA
Cylinder Head / Valve
Rocker Arm
Rocker arm ID
Rocker shaft OD
Rocker shaft Oil Clearance
Camshaft
Cam lobe height
Camshaft journal OD
Camshaft journal bore ID
Camshaft Oil clearance
Cylinder Head
y
Surface warpage limit
Standard height
Valve Seat
Contacting width
Valve Guide
Inner diameter
Protrusion above head
Valve
Margin thickness
Valve
Stem diameter
Stem oil clearance
Overall length
Valve Spring
p
g
Free length
Squareness
3.2
g
j
j
g
g
g
g
.8669-.8678² (22.020-22.041 mm)
.8656-.8661² (21.987-22.0 mm)
Std
.0008-.0021² (.020-.054 mm)
Limit
.0039² (.10 mm)
In
Std
1.3001--1.3041² (33.023-33.123 mm)
Limit
1.2883² (32.723 mm)
Ex
Std
1.3007-1.3047² (33.039-33.139 mm)
Limit
1.2889² (32.739 mm)
Mag
1.4935-1.4941² (37.935-37.950 mm
PTO
1.4935-1.4941² (37.935-37.950 mm)
Mag
1.4963-1.4970² (38.005-38.025 mm)
PTO
1.4963-1.4970² (38.005-38.025 mm)
Std
.0022-.0035² (.055-.090 mm)
Limit
.0039² (.10 mm)
.0020² (.05 mm)
2.908² (73.8 mm)
In
Std
.039² (1.0 mm)
Limit
055² (1.4 mm)
.
Ex
Std
.059² (1.5 mm)
Limit
071² (1.8 mm)
.
.2362-.2367² (6.000-6.012 mm)
.681-.689² (17.3-17.5 mm)
In
Std
.039² (1.0 mm)
Limit
.032² (0.8 mm)
Ex
Std
.047² (1.2 mm)
Limit
.032² (0.8 mm)
In
.2343-.2348² (5.950-5.965 mm)
Ex
.2341-.2346² (5.945-5.960 mm)
Std In
0.0014-0.0024² (0.035-0.062mm)
Ex
0.0016-0.0026² (0.040-0.067mm)
Limit
.0059² (0.15 mm)
In
3.979² (101.0 mm)
Ex
3.987² (101.2 mm)
Std
1.673² (42.5 mm)
Limit
------
0.075² (1.9 mm)
ES32PFE10
)

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Trail boss 2003

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