Cal Spas Gazebos Owner's Manual
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Cal Spas Gazebos Owner's Manual

2008
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LTR20081011, Rev. A
4/9/08

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  • Page 1 LTR20081011, Rev. A 4/9/08...

  • Page 2: Table Of Contents

    If you need additional information and/or Cal Spas™ and Cal Enclosures™ are registered trademarks. assistance, please contact: Due to continuous improvement programs, all models, operation, and/or specifications are L.M.S. Customer Service Department subject to change without prior notice.

  • Page 3: Delivery And Set-Up

    General Safety Precautions Consider Your Privacy In a cold weather climate, bare trees won’t provide much Delivery and Set-up privacy. Think of your gazebos surroundings during Carefully read and follow all safety all seasons to determine your best privacy options. instructions .

  • Page 4: Tools And Materials

    It is strongly recommended that a qualified, licensed contractor prepare the foundation for your spa. For all gazebos, regardless of model, it is recommended that the foundation extend beyond the dimension of the gazebo. For example, if the gazebo you purchased is 12’x12’, you will want your foundation to be 14’x14’.

  • Page 5: Bayside Gazebo Assembly

    Bayside Gazebo Assembly Bayside Gazebo Assembly Order of Assembly Whether you assemble your gazebo yourself or hire someone to do it, your new Bayside gazebo needs to be assembled in a specific order. Our Cal Enclosures professionals have determined through their experience that this is the easiest way to assemble your gazebo.

  • Page 6: Step 1: Wall Panel Assembly

    Bayside Gazebo Assembly Step 1: Wall Panel Assembly Follow the written steps in conjunction with the figures that are shown. Stand a wall panel and a corner up side by side. Attach the panels together using 4 drywall screws . Repeat this step until all the panels are attached.

  • Page 7: Step 2: Roof Frame Assembly

    Bayside Gazebo Assembly Step 2: Roof Frame Assembly When assembling the roof frame, it is recommended that you lay everything out and assemble it on a flat surface. These directions are generalized, relating to measurements. Check the parts list that came with your gazebo and make sure that all the parts are present. Also, please follow the written steps in conjunction with the figures that are shown.

  • Page 8: Step 3: Top Center Assembly

    Bayside Gazebo Assembly Step 3: Top Center Assembly 1. Attach each corner together with the provided screws, making sure to keep the 45 degree corners pointing outward. This is the top center frame. 2. Take the hip rafters (4 each) and attach them to each corner of the top center frame. Make sure that the 45 degree corner matches the 45 degree end on the hip rafters.

  • Page 9: Step 4: Rafter Assembly

    Bayside Gazebo Assembly Step 4: Rafter Assembly Attach the hip rafter assembly to the top center frame (Figure A). Attach 4 common rafters to the middle of each side of the top center frame assembly. Use the toe-in method (see inset). With the common rafters now installed, attach the the remaining rafters.

  • Page 10: Step 5: Roof Frame To Walls

    Bayside Gazebo Assembly Step 5: Roof Frame to Walls Place the assembled roof and rafter assembly on top of the wall panel assembly. Anchor the roof section by using drywall screws. Step 6: Installing the Roof Panels It is strongly recommended that you use a ladder for the final steps of the gazebo assembly. Prior to installing the roof panels, a center line must be drawn on the top side of each rafter.
  • Page 11 Bayside Gazebo Assembly Place each roof panel in place. Be sure the bottom corners are aligned on the center line. Faster using the provided screws (Figure 9). When roof panels meet corners, sometimes a gap will be present. Be sure that the bottom corners meet at the center line.

  • Page 12: Step 7: Installing The Dome

    Bayside Gazebo Assembly Step 7: Installing the Dome The final steps of the gazebo assembly will require the use of a ladder. Install the provided metal brackets on the center of each dome side (Figure A). Lower the dome assembly on to the top roof frame (Figure B).

  • Page 13: Spa Cabana Gazebo Assembly

    Spa Cabana Gazebo Assembly Spa Cabana Gazebo Assembly Exploded View of Assembly Whether you assemble your gazebo yourself or hire someone to do it, your new gazebo needs to be assembled in a specific order. Our Cal Enclosures professionals have determined through their experience that this is the easiest way to assemble your gazebo.

  • Page 14: Step 1: Corner Post Assembly

    Spa Cabana Gazebo Assembly Step 1: Corner Post Assembly Using the materials that are provided in your gazebo kit, take one 4”x4”x108’ (9’) piece of lumber and 2 2”x6”x90” (7 1/2’) pieces of lumber. Take the 2”x6” and center the lumber on the 4”x4”piece of lumber. Once this is done, take four 2 1/2” screws (3”x8”) and attach the 2”x6”...

  • Page 15: Step 2: Anchoring The Main Support Post

    Spa Cabana Gazebo Assembly Step 2: Anchoring the Main Support Post When scoring the concrete, make sure that the mark is dark enough to see, as you will be drilling a hole in Determine spacing of post with spa size the concrete.
  • Page 16 Spa Cabana Gazebo Assembly The final placement of the main support posts is shown at right. The main support posts should be mounted no less than 1” from the side of the spa. If the gazebo is touching the spa, and any damage is incurred due to contact, the warranty on the spa siding is void.

  • Page 17: Step 3: Roof Assembly

    Spa Cabana Gazebo Assembly Step 3: Roof Assembly The roof assembly is a relatively easy process. The majority of the tasks are repetitive. The first part of the roof that needs to be assembled are the support members. Install the lower support members first and the upper support members second.

  • Page 18: Roof Final Assembly

    Spa Cabana Gazebo Assembly Roof Final Assembly 2" x 2" x 144" spaced 2 1/2" apart Lay out the 2”x2”x140” roof slats on the two lower levels of the gazebo. Make sure that each roof slat is spaced exactly 2 1/2” apart. Twelve roof slats total will be used on the lower level.

  • Page 19: 901 Spa Cabana Gazebo Assembly

    901 Spa Cabana Gazebo Assembly 901 Spa Cabana Gazebo Assembly The following will tell you how to assemble your 901 Spa Cabana gazebo. If you have any questions, problems with material and/or parts, contact your local retailer. Step 1: Assembling the Gazebo Corner and side panel assembly Front cross beams Stand up corner posts and attach a side panel as shown.
  • Page 20 901 Spa Cabana Gazebo Assembly Front section assembly Front section attachment Assemble the front section by placing the front Attach the front section to the structure as shown. diagonal beams 11” in from the out edge of the front beam as shown. Top cross beam assembly Decorative posts and fastening Place top cross beams with an equal overhang...

  • Page 21: Step 2: Anchoring The Main Support Post

    901 Spa Cabana Gazebo Assembly Canopy assembly Place and attach canopy pieces as shown. Start with the longest center pieces and work outward. Pieces should be separated by 2 1/2” and overhang on each end by 5”. Determine spacing of post with spa size before anchoring into concrete.

  • Page 22: Bar And Corbel, Step, And Stool Assembly

    901 Spa Cabana Gazebo Assembly Bar and Corbel, Step, and Stool Assembly The following will tell you how to assemble your Corbel fits into corner bar and corbel, bar stool, and steps. If you have any questions, problems with material and/or parts, contact your local retailer.

  • Page 23: Step

    901 Spa Cabana Gazebo Assembly Step Stand the legs up at 5’ apart. Place the upper step on top of the upper section of the step. Step To attach the step, screw in 4 screws (2 at each rear corner): 1 into the step leg and 1 into the step itself.

  • Page 24: Bar Stool

    901 Spa Cabana Gazebo Assembly Bar Stool The final step in the assembly of your Cabana Gazebo is the assembly of your bar stools). Attach the bar stool legs to the support brace using the provided 2 1/2” screws. There will be a total of 12 screws. Place the bar stool seat on a flat surface (make sure that the finish side is on the ground).

  • Page 25: Lattice Gazebo Assembly

    Lattice Gazebo Assembly Lattice Gazebo Assembly Order of Assembly Whether you assemble your gazebo yourself or hire someone to do it, your new gazebo needs to be assembled in a specific order. Our Cal Enclosures professionals have determined through their experience that this is the easiest way to assemble your gazebo.

  • Page 26: Step 1: Wall Panel Assembly

    Lattice Gazebo Assembly Step 1: Wall Panel Assembly All wall panels are pre-assembled at the factory before being shipped. Check the parts list that came with your gazebo and make sure that all the parts are present. Stand two panels up side by side. Attach the panels together using five 2 1/2” screws (Figure A). Make sure the smooth side of each wall panel is facing the inside of the gazebo.

  • Page 27: Step 2: Roof Frame Assembly

    Lattice Gazebo Assembly Step 2: Roof Frame Assembly When assembling the roof frame, lay everything out and 2"x3"x96" assemble it on a flat surface. Have an assistant help you (4 each) when installing the roof frame on to the gazebo walls. Take four 2”x4”x96”...
  • Page 28 Lattice Gazebo Assembly Take the hip rafters (4 each) and attach them to each Attach 4 each hip rafters flush w/top with 3" screws. corner of the top center frame. Make sure that the 45 degree corner matches the 45 degree end on the hip rafters (Figure D).

  • Page 29: Step 3: Roof Panel Installation

    Lattice Gazebo Assembly Step 3: Roof Panel Installation It is strongly recommended that you use a ladder for the final steps of the gazebo assembly. Place each roof panel in place (with the edge resting on the panel supports) and mount using 2 1/2”...

  • Page 30: Luxury Gazebo Assembly

    Luxury Gazebo Assembly Luxury Gazebo Assembly Order of Assembly Whether you assemble your gazebo yourself or hire someone to do it, your new gazebo needs to be assembled in a specific order. Our Cal Enclosures professionals have determined through their experience that this is the easiest way to assemble your gazebo.

  • Page 31: Step 1: Wall Panel Assembly

    Luxury Gazebo Assembly Step 1: Wall Panel Assembly Follow the written steps in conjunction with the figures that are shown. Stand two panels up side by side. Attach the panels together using five 2 1/2” screws (Figure A). Repeat this step until all the panels are attached (Figure B). The rounded corners attach to the wall panels the same way, with five 2 1/2”...

  • Page 32: Step 2: Roof Frame Assembly

    (4 each) (4 each) The owner should also note that there are different sizes in the Luxury line of gazebos. These directions are generalized, relating to measurements. 10' Inside Diameter Check the parts list that came with your gazebo and Lay out roof frame as shown above.
  • Page 33 Common Rafter Toe-in hip rafter with screws into roof frame Hip Rafter Jack Rafter Common Rafter Luxury Gazebo Assembly Hip Rafter Attach the rafter assembly to the roof frame Toe-in hip rafter with screws using the toe-in method (Figure E) into roof frame Take 4 common rafters and attach them to Jack Rafter...

  • Page 34: Step 3: Roof Panel Installation

    Luxury Gazebo Assembly Step 3: Roof Panel Installation It is strongly recommended that you use a ladder for the final steps of the gazebo assembly. Prior to installing the roof panels, a center line must be drawn on the top side of each rafter (Figure A). Place each roof panel in place (with the edge being flush with the center line) and mount using 2 1/2”...

  • Page 35: Step 4: Dome Installation

    Luxury Gazebo Assembly Step 4: Dome Installation The final steps of the gazebo assembly will require the use of a ladder. Attach the four dome brackets to the center of each side of the dome frame (Figure A). Lower the dome assembly onto the top center frame.

  • Page 36: Northeast Gazebo Assembly

    Northeast Gazebo Assembly Northeast Gazebo Assembly Order of Assembly Whether you assemble your gazebo yourself or hire someone to do it, your new Northeast gazebo needs to be assembled in a specific order. Our Cal Enclosures professionals have determined through their experience that this is the easiest way to assemble your gazebo.

  • Page 37: Step 1: Wall Panel Assembly

    Northeast Gazebo Assembly Step 1: Wall Panel Assembly All wall panels are pre-assembled at the factory before being shipped. The smooth side of each wall panel should be facing the inside of the gazebo. Follow the written steps in conjunction with the figures that are shown. Place the wall panel on a flat surface.

  • Page 38: Step 2: Roof Frame Assembly

    Northeast Gazebo Assembly Step 2: Roof Frame Assembly It is suggested that the owner have a helper for the next steps, as heavy objects must be lifted. Take 3 2”x4”x46 1/2” pieces and attach them together, making a triangle, and ensuring that the 45DE angle-cut is facing out (Figure A).

  • Page 39: Step 3: Step And Bar Assembly

    Northeast Gazebo Assembly Step 3: Step and Bar Assembly Stand the legs up at 5’ apart. Place the upper step on top of the upper section of the step (Figure A). To attach the step, screw in 4 screws (2 at each rear corner): 1 into the step leg and 1 into the step itself (see insert of Figure A).

  • Page 40: Timberline Gazebo Assembly

    Timberline Gazebo Assembly Timberline Gazebo Assembly Order of Assembly Whether you assemble your gazebo yourself or hire someone to do it, your new gazebo needs to be assembled in a specific order. Our Cal Enclosures professionals have determined through their experience that this is the easiest way to assemble your gazebo.

  • Page 41: Step 1: Wall Panel Assembly

    Timberline Gazebo Assembly Step 1: Wall Panel Assembly Follow the written steps in conjunction with the figures that are shown. Stand two panels up side by side. Attach the panels together using 5 drywall screws. Repeat this step until all the panels are attached.

  • Page 42: Step 2: Roof Frame Assembly

    Timberline Gazebo Assembly Step 2: Roof Frame Assembly When assembling the roof frame, it is recommended that you lay everything out and assemble it on a flat surface. It is also recommended that there be another person available when installing the roof frame on to the gazebo walls. Check the parts list that came with your gazebo and make sure that all the parts are present.

  • Page 43: Step 3: Roof Panel Assembly

    Timberline Gazebo Assembly Step 3: Roof Panel Assembly It is strongly recommended that you use a ladder for the final steps of the gazebo assembly. Prior to installing the roof panels, a center line must be drawn on the top side of each rafter (Figure A). Place each roof panel in place (with the edge being flush with the center line) and mount using drywall screws (Figure B).

  • Page 44: Step 4: Dome Installation

    Timberline Gazebo Assembly Step 4: Dome Installation The final steps of the gazebo assembly will require the use of a ladder. Fasten the dome brackets to the center of each side of the dome. Set the dome assembly onto the top center roof. From the inside the gazebo secure the dome assembly to the roof assembly using the dome brackets and drywall screws.

  • Page 45: Appendix

    Appendix Appendix Cleaning and Maintenance Troubleshooting Your gazebo was designed with low cleaning and Q: Why won’t the windows on the gazebo stay open maintenance in mind. We recommend that the gazebo or closed? be cleaned at least twice a month (or more, if needed). A: This is most likely due to the fact that your foundation When cleaning your gazebo, do not use cleaning is not level.

  • Page 46: Accessories

    Appendix Accessories The following is a list of all the accessories that you can use with your Cal Enclosures Gazebo. If you wish to order an accessory, feel free to contact your dealer with the desired part name and part number, or visit www.calspas. com.
  • Page 47 Appendix 5’ or 30” 3-Tier Step with Wood Surround Steps Handrail 7½ ft. WOOD298 5’ WOOD109-4 8 ft. WOOD297 30” WOOD108-2 11ft. WOOD296 Bench with Attached Wood Surround Crescent Bench Crescent Steps Wood Top One Size WOOD 214 7½ ft. WOOD138 8 ft.
  • Page 48 Appendix Privacy Panel with Decking Towel and Wine Rack Decking varies on gazebo and WOOD183 Bar Corbal Bar/Bench Top (only) WOOD27405060 7½ ft. WOOD289 8 ft. WOOD288 11 ft. WOOD287 Door and Window Tracking Round Corner/Crescent 5 ft. Door Tracking OPT 804 Bench Top (only) Window Tracking OPTW 816 WOOD199...
  • Page 49 2008 Gazebo Owner’s Manual Page 47 LTR20081011, Rev. A...
  • Page 50 Page 48 2008 Gazebo Owner’s Manual LTR20081011, Rev. A...

  • Page 51: 2008 Warranty Information

    2008 Warranty Information This limited warranty is effective for gazebos manufactured after December 18, 2007 . L.M.S. warrants Cal Select against defects in material and workmanship, warping, and discoloration for a period of three years. All natural gazebo materials are warranted for a period of 90 days from the original date of purchase.
  • Page 52 L.M.S. authorized representatives, incorrect This Limited Warranty applies only to gazebos normally installation, acts of God and any other cases beyond the used for personal, family, or household purposes. control of L.M.S. Examples of common acts invalidating...

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