Cal Spas Home Resort Z-524L Owner's Manual
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Cal Spas Home Resort Z-524L Owner's Manual

Portable spas
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LTR20151001, Rev. A
1/14/15

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Summary of Contents for Cal Spas Home Resort Z-524L

  • Page 1 LTR20151001, Rev. A 1/14/15...

  • Page 2: Table Of Contents

    Using the Entertainment System Cal Spas Hot Tub WiFi App . . . . . . . . . . . . . 29 Electrical Power Efficiency . . . . . . . . . . . . . 31 Aquatic AV AQ-DM-3B Media Locker .
  • Page 3 Important Safety Instructions READ AND FOLLOW ALL INSTRUCTIONS . DANGER -- Risk of accidental drowning: DANGER -- Risk of electric shock: Do not allow children to be in or around a spa unless Install the spa at least 1.5 meters from all metal a responsible adult supervises them.
  • Page 4 WARNING: People with infectious diseases should not use a spa or hot tub. WARNING: To avoid injury, exercise care when entering or exiting the spa or hot tub. WARNING: Do not use drugs or alcohol before or during the use of a spa or hot tub to avoid unconsciousness and possible drowning.

  • Page 5: Preparing For Your New Portable Spa

    Preparing for Your New Portable Spa Pre-Delivery Checklist Most cities and counties require permits for exterior For additional operating and installation information, construction and electrical circuits. In addition, some please see your selling dealer. communities have codes requiring residential barriers Before Delivery such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by...

  • Page 6: Preparing A Good Foundation

    Preparing a Good Foundation Your spa needs a solid and level foundation. The area If you are installing the spa indoors, pay close that it sits on must be able to support the weight attention to the flooring beneath it. Choose flooring of the spa and the occupants who use it.

  • Page 7: 230V / 50 Hz Electrical Installation

    230V / 50 Hz Electrical Installation All 230V spas must be permanently connected RCD protected circuit with no other appliances or (hardwired) to the power supply. These instructions lights sharing the power. describe the only acceptable electrical wiring Use copper wire with THHN insulation. Do not use procedure.
  • Page 8 Diagram 1 BROWN BLUE (Hot) (Neutral) BROWN (Hot) BLUE (Neutral) GREEN / YELLOW BROWN BLUE (Ground) (Hot) (Neutral) One 16A RCD GREEN / YELLOW (Ground) Three wires: 1 brown (HOT) 1 blue (NEUTRAL) 1 yellow (GROUND) 601 control system 24090_B F6 0.125A 250V F5 30A (UNFUSED)
  • Page 9 J35 J34 J36 GREEN / YELLOW (Ground) HEATER Diagram 2 BROWN BLUE (Hot) (Neutral) BROWN (Hot) BLUE (Neutral) GREEN / YELLOW (Ground) BROWN BLUE (Hot) (Neutral) GREEN / YELLOW (Ground) One 32A RCD Three wires: 1 brown (HOT) 1 blue (NEUTRAL) 2100 control system 1 yellow (GROUND) F6 30A...
  • Page 10 BLUE (Neutral) BROWN (Hot) GREEN / YELLOW (Ground) J111 Diagram 3 BROWN BLUE BROWN BLUE (Hot) (Neutral) (Hot) (Neutral) BROWN (Hot) BLUE (Neutral) GREEN / YELLOW BROWN BLUE BROWN BLUE (Ground) (Hot) (Neutral) (Hot) (Neutral) GREEN / YELLOW (Ground) Two 16A RCDs 601 control system Six wires: 2 brown (HOT)
  • Page 11 J109 F3 0.125A SLO-BLOW 5.5 kW heater box J111 Diagram 4 BROWN BLUE BROWN BLUE (Hot) (Neutral) (Hot) (Neutral) BROWN (Hot) BLUE (Neutral) GREEN / YELLOW BROWN BLUE BROWN BLUE (Ground) (Hot) (Neutral) (Hot) (Neutral) GREEN / YELLOW (Ground) One 32A RCD 2100 control system (connect to 2100 control system) One 16A RCD...
  • Page 12 Diagram 5 With 3.0 kW heater only One 32A RCD (connect to 2100 control system) One 16A RCD BROWN BLUE BROWN BLUE (connect to 601 control system) (Hot) (Neutral) (Hot) (Neutral) BROWN (Hot) BLUE (Neutral) Six wires: 2 brown (HOT) GREEN / YELLOW 2 blue (NEUTRAL) BROWN...
  • Page 13 Diagram 6 With 3.0 kW heater and 5.5 kW heater One 32A RCD (connect to 2100 control system) Two16A RCDs BROWN BLUE BROWN BLUE BROWN BLUE (connect to 601 control system (Hot) (Neutral) (Hot) (Neutral) (Hot) (Neutral) and 5.5 kW heater) BROWN (Hot) BLUE (Neutral)

  • Page 14: Filling And Powering Up Your Portable Spa

    Filling and Powering Up Your Portable Spa This applies to all spa owners EXCEPT those with the Cal Clarity II bromine generator. See instructions on page 39 for bromine generator operating instructions and spa filling procedures. Inspect the spa equipment . After the spa has been placed on an approved surface and has been correctly wired by a licensed electrician, inspect all plumbing connections in the equipment area of your spa.
  • Page 15 Turn on power to the spa . When the spa is filled to the correct level, turn on the power at the RCD breaker. Prime the pump . Your spa will perform a self-diagnostic check and go into Priming Mode. The control panel will display either RUN PUMPS PURG AIR --- or Priming Mode, depending on which control panel you have.

  • Page 16: Priming The Pump

    Priming the Pump New spa owners often have difficulty the first time they The pump will not work properly while start their spa and the pump fails to prime. This can be air is trapped in it. Continuing to operate frustrating, but these simple instructions can help you.
  • Page 17 Bleeding Air from the Pump If you have tried priming the pump several times unsuccessfully using the control panel, you can bleed the air from the pump manually. Shut off the power to the spa. Using a Phillips screwdriver, remove the front panel from the spa and locate the pump.

  • Page 18: Operating Your Spa

    Operating Your Spa TP400 and TP600 Control Panel Operation TP400 Control Panel TP600 Control Panel Primary Navigation and Functions Navigating the entire menu structure is done with 2 or 3 buttons on the control panel. You can use either Temperature button (Warm and Cool) to navigate and program where a single Jets Warm...
  • Page 19 Adjusting the Set Temperature Press the WARM or COOL buttons to adjust the set temperature. Press Once When the temperature stops flashing, the spa will heat to the new set temperature when required. The temperature can be set between 15.5°C and 40°C (60°F and Then 104°F).
  • Page 20 Setting the Heat Mode There are two heat modes: READY Mode and REST Mode. Press Once READY Mode: In order for the spa to heat, a pump needs to circulate water through the heater. The pump that performs this function is known as the Then “heater pump.”...
  • Page 21 Locking the Control The control can be locked to prevent unwanted use or temperature adjustments. You can lock the set temperature or the control panel. Press Once Locking the temperature allows Jets and other features to be used, but the Set Then Temperature and other programmed settings cannot be adjusted.
  • Page 22 Adjusting Filtration Main Filtration Press Once Filter cycles are set using a duration. Each setting can be adjusted in 15-minute increments. Filter Cycle 1 and Filter Cycle 2 (if enabled) are set to the same Then duration. Press If Filter Cycle 2 is enabled, Filter 2 will appear in the LCD. If Filter 2 is disabled, Filter 1 will appear.
  • Page 23 Setting Preferences This allows you to set the following preferences for system operation: Press Once • Change the temperature between Fahrenheit and Celsius • Change the clock between 12-hour and 24-hour display Then Press • Turn periodic reminders (like “CLEAN FILTER”) on or off to set Toggle Fº...
  • Page 24 Diagnostic Messages Message Meaning Action Required Priming Mode Priming Mode lasts 4 minutes, but RUN PMPS PURG AIR you can exit it earlier by pressing Each time the spa is powered up, it will any Temp button. The heater is not enter Priming Mode.
  • Page 25 Message Meaning Action Required HTR MAY BE DRY ---- Heater May Be Dry Check for low water level, suction flow WAIT ---- restrictions, closed valves, trapped Possible dry heater, or not enough water air, too many closed jets and pump in the heater to start it.

  • Page 26: Tp800 Control Panel Operation

    TP800 Control Panel Operation The Main Screen Spa Status Setting Your Language Preference When the spa has finished priming, you will see You can set the TP800 control panel to one of six the Main Screen. Important information about spa languages: English, French, Spanish, German, operation can be seen quickly from the Main Screen.
  • Page 27 Messages Menu selections - The three menu choices on the right, Spa, Shortcuts, and Settings, can be selected At the bottom of the screen, messages may appear and the screen will change to show more detailed at various times. Some of these messages must be controls or programming functions.
  • Page 28 Setting Dual Temperature Ranges This system incorporates two temperature range settings with independent Settings set temperatures. The specific range can be selected on the Settings screen Temp Range High and is visible on the Main Screen in the upper right corner of the display. Back Heat Mode Ready...
  • Page 29 Setting Filter Cycles Filter cycles are set using a start time and a duration. Each setting can be adjusted in 15-minute increments. The panel calculates the end time and displays it automatically. Filter cycle 2 is off by default, but can be selected for use if desired. Locking and Unlocking the Control Panel The control can be restricted to prevent unwanted use or temperature Lock...
  • Page 30 Diagnostic Messages Message Meaning ---F - ---C Water temperature is unknown. After the pump has been running for one minute, the temperature will be displayed. A potential freeze condition has been detected, or the Aux Freeze Switch Possible freezing condition has closed.

  • Page 31: Cal Spas Hot Tub Wifi App

    Cal Spas Hot Tub WiFi App The Cal Spas Hot Tub Wifi app can provide you with instant access and conrol of your spa wherever you connect within the spa’s Wi-Fi range. This optional feature is available for use with any smart device (Android or iOS ™...
  • Page 32 Connecting to a Device or Network Direct connection Range: About 20 feet Range limit: Limited to the range of the wi- module HOW TO CONNECT TO IT: Install the app on your phone or device -- see the following section “Installing the app”. Through home network with no internet access Allows one local connection at a time Range:...

  • Page 33: Electrical Power Efficiency

    Electrical Power Efficiency Adjustable Jets Your new spa comes equipped with an electric heater. Almost all of the jets in your spa are adjustable. Following the directions listed below will ensure the Rotating the face of an adjustable jet to the left most efficient operation: (counter-clockwise) will decrease the amount of NOTE: This method is only for spa usage under two...

  • Page 34: Diverter Knobs

    Diverter Knobs Diverter knobs are the larger knobs located around the top of your spa. They allow you to divert water through jets from one side of the spa to the other, or in most cases from floor jets to wall jets. This is accomplished by rotating the diverter knob to the left (counterclockwise), decreasing the amount of water flow through a section of jets.

  • Page 35: Adjustable Therapy System

    Adjustable Therapy System Pump On / Off Button Pulse Modes Press this button once to turn on the ATS pump. The Gentle & powerful alternating bursts POWER ON light on the control panel will appear. Press this button a second time to turn off the ATS pump. Quick powerful, continuous bursts The ATS pump must be on before you can use any other features of this system.

  • Page 36: Water Clarity

    Water Clarity This section is intended for new spa owners with no experience with water chemistry. Everyone’s experience with maintaining water quality is different, but there are some general concepts you need to know. Water maintenance is not difficult, although it requires regular attention. The most important thing to understand about taking care of your spa water is that preventive action is much easier than correcting water quality issues.

  • Page 37: Testing And Adjusting Spa Water

    Testing and Adjusting Spa Water You have two types of testing methods to choose from: • The reagent test kit is a method which provides a high level of accuracy. It is available in either liquid or tablet form. • Test strips are a convenient testing method commonly used by spa owners.

  • Page 38: Sanitation

    Before you fill your spa, you need to decide with the Cal Clarity II which chemical sanitizer you wish to use. Consult your Cal Spas dealer for the bromine generator. See right decision with regards to your lifestyle and spa usage.

  • Page 39: Bather Load

    (go to the next higher filtration number) then if water quality is still not adequate, consult the advice of your Cal Spas dealer for additional chemical or system recommendations. Be sure to give them your bather load information.

  • Page 40: Pure Cure™ Water Sanitizer

    Pure Cure™ Water Sanitizer The Pure Cure™ water sanitizer is an optional water purification system installed at the factory. It eradicates germs in the water that are resistant to chlorine-based chemicals using high intensity UV light. Although the water sanitizer works automatically with your spa, you will still need to test for chlorine or bromine and occasionally replenish it to return the sanitizer level to the baseline.

  • Page 41: Cal Clarity Ii Bromine Generator

    Cal Clarity II Bromine Generator The Cal Clarity II bromine generator automatically generates and releases free bromine into the spa water. You will still need to test for bromine and occasionally adjust it to return the bromine level to the baseline. Starting the Spa with Fresh Water This applies to spa owners with the Cal Clarity II bromine generator ONLY.
  • Page 42 Cal Clarity II Settings Operating Modes Before entering the spa, the bromine level should Maintenance Mode be tested. The bromine generator can only produce Maintenance Mode is the “everyday” mode and is bromine when: automatically on when the system is activated. Its primary function is to keep the bromine level at a •...

  • Page 43: Maintenance Schedule

    Maintenance Schedule Each time you refill the spa Follow the section “Filling and Powering Up Your Portable Spa” on page 12 . Prior to each use Test the spa water using either test strips a reagent test kit. Adjust chemical levels as necessary. Once a week Test the spa water using either test strips a reagent test kit.

  • Page 44: Troubleshooting Water Clarity Problems

    Troubleshooting Water Clarity Problems Problem Probable Causes Possible Solutions Cloudy Water • Dirty filter • Clean filter • Excessive oils / organic • Shock spa with sanitizer matter • Add sanitizer • Improper sanitization • Adjust pH and/or alkalinity to recommended •...

  • Page 45: Cleaning And Maintenance

    Cleaning and Maintenance Removing and Reseating the Pillows You can remove the pillows for cleaning and maintenance quickly and easily. This method works for all types of pillows. Grab the lower edge of the pillow with both hands firmly and pull up. As you do this, the pillow inserts will pop out of the holes.

  • Page 46: Draining Your Portable Spa

    Draining Your Portable Spa Your spa should be drained every four to six months for cleaning and maintenance and refilled with fresh tap water. See page 46 for instructions on cleaning the shell, cover, and pillows. See page 12 for instructions on refilling your spa.

  • Page 47: Winterizing (Cold Climate Draining)

    Winterizing (Cold Climate Draining) In many areas of the country, the temperature drops below 32˚F (0°C). We recommend that you always have your spa full of water and running at normal spa temperatures (80˚F to 100˚F, 26.7°C to 37.8°C). This will help reduce the risk of freezing in your spa and your spa’s equipment.

  • Page 48: Cleaning And Replacing The Filter

    Cleaning and Replacing the Filter Filtration is one of the most important steps you can take to ensure clean, clear water. It is far less expensive to fix water clarity problems by filtering your spa than by using excessive amounts of chemicals, excessive filtration times, or by water replacement.

  • Page 49: Changing The Uv Lamp

    Changing the UV Lamp CAUTION: Always turn off power to the spa at the GFCI prior to any maintenance . Note: Periodically you should the check the light on the transformer for the UV light system. The transformer is mounted in the spa equipment area. When it is operating normally, the light will be green. When it requires maintenance, it will be red.

  • Page 50: Using The Entertainment System

    We You must take every precaution to keep this system strongly recommend that you read the manufacturer’s dry! instructions prior to operating this unit. Water damage is not covered by Cal Spas or the Observe following precautions your manufacturer’s warranty .

  • Page 51: Aquatic Av Aq-Dm-5Ubt Media Locker

    Aquatic AV AQ-DM-5UBT Media Locker Synchronizing the Remote Control with the Media Locker Before you can use the remote control with the docking station, they need to be synchronized. Follow the simple instructions below. Before you begin, make sure the docking bay is OFF. If the red Power light inside the docking bay is on, press it once to turn it off.
  • Page 52 Connecting via Auxiliary Input Search for Songs and Playlists When you connect your device via the auxiliary Apple devices input, you play media directly to the audio input Press SEARCH to enter iPod searching mode. of the media locker. The remote control can not Once in searching mode, the remote will display control your device when it is connected through ‘Playlist’.

  • Page 53: Remote And Keypad Functions

    Remote and Keypad Functions All of the functions on remote control and the keypad on the media locker’s door are identical. Search functions Mode and audio menu For a detailed description of all (select function) key functions, see the manual Play / pause for the Aquatic AV media locker.

  • Page 54: Keeping Fit With Your Swim Spa

    Keeping Fit With Your Swim Spa Jetstream Propulsion System Use the control panel to start and stop the Jetstream Propulsion System. The Jets and Aux buttons control the top and bottom jets. Use the air venturi valves to inject air in the water streams. Assembling the Swim Tether The swim tether pole has three pieces and assembles easily.
  • Page 55 Typical configuration for F1222 spa 18” band When attaching the 6” bands with Elastic bands attach rowing bar, place the 56” bands hand grips to the eye pad as hook into the eye pad 25” bands with hand grips shown. as shown.

  • Page 56: Appendix

    Appendix Please visit www .quickspaparts .com Replacement Parts to order your replacement parts . Note: All Cal Spa models use a combination of screw-in and snap-in jet inserts where removable jets are used. Screw-in Jet Inserts Screw-in Jet Inserts Description Used by Description Used by...
  • Page 57 Please visit www .quickspaparts .com to order your replacement parts . Screw-in Jet Inserts Snap-in SQR Jet Inserts Description Used by Description Used by PSR 5” Power Storm Rifled Connect SQ2, 2” directional jet Used by: Genesis Stainless steel w/ black eyeball PLUCS2295141SL Escape E700 &...
  • Page 58 Please visit www .quickspaparts .com to order your replacement parts . Snap-in SQR Jet Inserts Snap-in SQR Jet Inserts Description Used by Description Used by SQ2R, 2” rotating jet SQ3M smooth, 3” mini massage Used by: Used by: Stainless steel w/ black rotors E700 &...
  • Page 59 Please visit www .quickspaparts .com to order your replacement parts . Snap-in SQR Jet Inserts Snap-in SQR Jet Inserts Description Used by Description Used by SQ5R, 5” rotational jet TLT, tornado whirlpool jet Used by: Used by: Halo w/ graphite gray eyeball stainless steel w/ black eyeball Patio Escape...
  • Page 60 Please visit www .quickspaparts .com to order your replacement parts . Water Feature Pillows SQL, SQR dual hydrostream (#25269-404- 000) - includes jet insert, jet body, gasket Infinity Pillow Plain and nut Black PLU25269-404-000 ACC01401061 Pillow for models E-700 and E-800, 5 .5”...
  • Page 61 Please visit www .quickspaparts .com to order your replacement parts . Air Control Valve Filters FIL11100208 Air Control with Swoosh Female threaded Logo Black CS660350T8-1 Pleatco PLU21300501TEX PWW50L-M 1” Black Air Control Valve with Blower Assist, MS Cap, FIL11100320 Textured Handle (#13908- BK) ‘14 Female threaded PLU21300503...
  • Page 62 Please visit www .quickspaparts .com to order your replacement parts . Teleweir Skimmers Teleweir Skimmers Teleweir mega filter skimmer 75 Teleweir filter sq . ft . (510-5671) skimmer 50 sq . ft . (510-4601) FIL11700015 FIL11700006 LED Lights LED Lights LED mini DCU Interior light controller...
  • Page 63 Please visit www .quickspaparts .com to order your replacement parts . Pure Cure™ UV Water Sanitizer Exercise Equipment Pure Cure complete Exercise Kit for 7 Foot and 8 system (Lightwave) Foot Spas LIT16000395 EXC12000006 Exercise Kit for 11 Foot Spas Stainless steel UV EXC12000005 chamber...
  • Page 64 Please visit www .quickspaparts .com to order your replacement parts . Covers All spa covers are designed with a tapered height, angling downward from the center to the sides to drive off rain and prevent water from pooling. The covers listed below are filled with either 1 lb, 1.5 lb, or 2.0 lb foam. Basic Standard Deluxe...
  • Page 65 Please visit www .quickspaparts .com to order your replacement parts . 93” x 141” 93” x 200” Fits spa models: F-1222 Fits spa models: F1640, F-1770 Standard Deluxe Standard Deluxe Black COV93141D53BK-BK Black COV93200D53BK-BK Gray COV93141D53G-CC Gray COV93200S53G-CC COV93200D53G-CC Slate COV93141D53S-WN Slate COV93200S53S-WN...

  • Page 66: Basic Troubleshooting

    Basic Troubleshooting Symptom Possible Solutions Problems starting up Pump won't prime See priming instructions on page 14. Breaker keeps shutting off Reset the GFCI breaker. If this continues, contact your dealer or a qualified spa technician. Power and system problems System won’t start up or Power may be shut off.
  • Page 67 Symptom Possible Solutions Water pressure problems Low water pressure Jet valves may be partially or fully closed. Open the jet valves. Filter cartridge may be dirty. Clean or replace the filter. Pump may have airlock. Remove airlock by priming spa (page 14) The suction fittings may be blocked.

  • Page 68: Limited Warranty

    Limited Warranty, notify of delivery. The spa cover delivered with the spa is your Cal Spa dealer or Cal Spas as soon as possible warranted for one year for Escape, Platinum, and Swim and use all reasonable means to protect the spa from spas, 90 days for Gen II, Patio, and Connect spas.
  • Page 69 Warranty Limitations periods. These disclaimers shall be equally applicable This Limited Warranty is void if Cal Spas or its to any service provided by the Manufacturer and its designated representative determines that the spa has designated representatives.
  • Page 70 Locating the product serial number The serial number of your Cal Spa is located on a metal plate attached to the lower right front panel of the spa.You will need this number to properly register your spa and activate coverage. Write this information in the space provided below.

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