Assembling The Front Fork Legs - Yamaha YZFR6X(C) 2008 Service Manual

Obstruction → Blow out all of the oil pas-
sages with compressed air.
• Damper adjusting rod
Bends/damage → Replace.
ECA14200
CAUTION:
• The front fork leg has a built-in damper
adjusting rod and a very sophisticated
internal construction, which are particu-
larly sensitive to foreign material.
• When disassembling and assembling the
front fork leg, do not allow any foreign
material to enter the front fork.
4. Check:
• Cap bolt O-ring "1"
Damage/wear → Replace.
• Cap bolt collar projections "2"
Cracks/damage → Replace.
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EAS23040

ASSEMBLING THE FRONT FORK LEGS

The following procedure applies to both of the
front fork legs.
EWA13660
WARNING
• Make sure the oil levels in both front fork
legs are equal.
• Uneven oil levels can result in poor han-
dling and a loss of stability.
NOTE:
• When assembling the front fork leg, be sure
to replace the following parts:
- Oil seal
- Dust seal
- O-ring
• Before assembling the front fork leg, make
sure all of the components are clean.
1. Install:
• Damper rod assembly "1"
• Inner tube "2"
ECA14210
CAUTION:
Allow the damper rod assembly to slide
slowly down the inner tube "2" until it pro-
trudes from the bottom of the inner tube.
Be careful not to damage the inner tube.
2. Lubricate:
• Inner tube's outer surface
Recommended oil
Ohlins R & T43
3. Tighten:
• Damper rod assembly
Damper rod assembly
35 Nm (3.5 m·kg, 26 ft·lb)
NOTE:
Tighten the damper rod assembly with the
damper rod holder "1".
Damper rod holder
90890-01506
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4. Install:
• Dust seal "1"
• Oil seal clip "2"
• Oil seal "3"
• Washer "4"
4-49
FRONT FORK
2
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