Yamaha YZF-R6 Owner's Manual
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Yamaha YZF-R6 Owner's Manual

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OWNER'S MANUAL
YZF-R6
5SL-28199-E2

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Summary of Contents for Yamaha YZF-R6

  • Page 1 OWNER’S MANUAL YZF-R6 5SL-28199-E2...
  • Page 2 EAU26941 DECLARATION of CONFORMITY Company: MORIC CO., LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00, 5VS-00, 5VX-00, 3HT-00, 5UX-00, 5UX-10, 5KS-00 and 5KS-10 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.1(2001-6), EN60950(2000) Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC)
  • Page 3 Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YZF-R6. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and oth- ers from trouble and injury.

  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10200 YZF-R6 OWNER’S MANUAL ©2004 by Yamaha Motor Co., Ltd. 1st edition, July 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Luggage strap holders ....3-24 Checking the throttle cable free Sidestand ........3-24 play ........... 6-18 DESCRIPTION ........2-1 Ignition circuit cut-off system ..3-25 Valve clearance ......6-19 Left view ..........2-1 Tires ..........6-19 Right view ........2-2 PRE-OPERATION CHECKS .....
  • Page 7 TABLE OF CONTENTS Replacing the fuses ......6-33 Replacing a headlight bulb ...6-34 Tail/brake light ......6-35 Replacing a turn signal light bulb ...........6-36 Replacing the license plate light bulb ...........6-36 Replacing an auxiliary light bulb ...6-37 Supporting the motorcycle ....6-37 Front wheel ........6-38 Rear wheel ........6-40 Troubleshooting ......6-42 Troubleshooting charts ....6-43...

  • Page 8: Safety Information

    SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
  • Page 9 Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
  • Page 10 Maximum load: been specifically designed for use on create instability due to improper 192 kg (423 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- test all other accessories that may be namic changes. If accessories When loading within this weight limit,...
  • Page 11 SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.

  • Page 12: Description

    DESCRIPTION EAU10410 Left view 1. Front fork rebound damping force adjusting screw (page 3-20) 10.Engine oil drain bolt (page 6-9) 2. Front fork spring preload adjusting bolt (page 3-20) 11.Engine oil filter cartridge (page 6-9) 3. Fuse box 2 (page 6-33) 12.Front fork compression damping force adjusting screw (page 3-20) 4.

  • Page 13: Right View

    DESCRIPTION EAU10420 Right view 1. Luggage strap holder (page 3-24) 12.Brake pedal (page 3-15) 2. Helmet holder (page 3-19) 13.Dipstick (page 6-9) 3. Fuse box 1 (page 6-33) 14.Rear brake fluid reservoir (page 6-24) 4. Main fuse (page 6-33) 5. Battery (page 6-32) 6.

  • Page 14: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-14) 2. Left handlebar switches (page 3-12) 3. Multi-function display (page 3-8) 4. Main switch/steering lock (page 3-2) 5. Tachometer (page 3-8) 6. Right handlebar switches (page 3-12) 7. Throttle grip (page 6-18) 8.

  • Page 15: Instrument And Control Functions

    Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.

  • Page 16: Main Switch/Steering Lock

    INSTRUMENT AND CONTROL FUNCTIONS EAU10471 EAU10550 To lock the steering Main switch/steering lock All electrical circuits are supplied with power, the meter lighting, taillight, li- cense plate light and auxiliary lights come on, and the engine can be start- ed. The key cannot be removed. NOTE: The headlights come on automatically when the engine is started and stay on...

  • Page 17: Indicator And Warning Lights

    INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU10940 EAU11002 (Parking) Indicator and warning lights The steering is locked, and the taillight, license plate light and auxiliary lights are on. The hazard light and turn signal lights can be turned on, but all other electrical systems are off.
  • Page 18 2.5 This indicator light comes on when the til the malfunction is corrected: The seconds. If this occurs, have a Yamaha transmission is in the neutral position. oil level warning light will flash ten dealer check the vehicle.
  • Page 19 “ON”. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical cir- cuit. ECA10020 CAUTION: Do not operate the engine if it is...
  • Page 20 INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “LO” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–241 °F) Stop the vehicle and allow it to idle until 117–139 °C Temperature display flashes.
  • Page 21 3-8 for details.) when an electrical circuit monitoring the engine is defective. When this occurs, EAU26872 have a Yamaha dealer check the self- Immobilizer system indicator light diagnosis system. (See page 3-8 for an “ ”...

  • Page 22: Tachometer

    INSTRUMENT AND CONTROL FUNCTIONS EAU11872 EAU12311 a self-diagnosis device Tachometer Multi-function display a display brightness and shift tim- ing indicator light control mode NOTE: Be sure to turn the key to “ON” be- fore using the “SELECT” and “RE- SET” buttons. For the U.K.
  • Page 23 (e.g., 51, 52, 53). key and both standard keys to a least two seconds. Yamaha dealer and have the stan- 2. When the hour digits start flashing, dard keys re-registered. push the “RESET” button to set the...
  • Page 24 Shift timing indicator light bright- any error codes, note the code number, functions, allowing you to make the fol- ness: and then have a Yamaha dealer check lowing settings in the order listed be- This function allows you to adjust the vehicle.
  • Page 25 INSTRUMENT AND CONTROL FUNCTIONS 4. Push the “RESET” button to select 2. Push the “SELECT” button to con- To set the shift timing indicator light de- the desired display brightness lev- firm the selected indicator light ac- activation function tivity. The control mode changes to NOTE: 5.

  • Page 26: Anti-Theft Alarm (Optional)

    Handlebar switches brightness This model can be equipped with an 1. Push the “RESET” button to select Left optional anti-theft alarm by a Yamaha the desired indicator light bright- dealer. Contact a Yamaha dealer for ness level. more information. 2. Push the “SELECT” button to con- firm the selected indicator light brightness level.
  • Page 27 INSTRUMENT AND CONTROL FUNCTIONS Right position. To cancel the turn signal EAU12731 Hazard switch “ ” lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard light (simultaneous flashing of all EAU12500...

  • Page 28: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU33850 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever 2. “ ” mark The clutch lever is located at the left The shift pedal is located on the left 3.

  • Page 29: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS it by aligning a groove on the adjusting EAU12941 EAU13070 Brake pedal Fuel tank cap knob with the “ ” mark on the brake lever. 1. Brake pedal 1. Fuel tank cap lock cover 2. Unlock. The brake pedal is on the right side of the motorcycle.

  • Page 30: Fuel

    Your Yamaha engine has been de- signed to use premium unleaded gaso- line with a research octane number of 95 or higher. If knocking (or pinging) oc-...

  • Page 31: Fuel Tank Breather/Overflow Hose

    INSTRUMENT AND CONTROL FUNCTIONS curs, use a gasoline of a different EAU34071 EAU13440 Fuel tank breather/overflow Catalytic converter brand. Use of unleaded fuel will extend hose This vehicle is equipped with a catalytic spark plug life and reduce maintenance converter in the muffler. costs.

  • Page 32: Seats

    INSTRUMENT AND CONTROL FUNCTIONS EAU14091 2. While holding the key in that posi- Seats tion, lift the front of the passenger seat and pull it forward. Rider seat To install the passenger seat To remove the rider seat 1. Insert the projection on the rear of Pull back the rear of the rider seat as the passenger seat into the seat shown, remove the bolts, and then pull...

  • Page 33: Helmet Holders

    3-18.) 1. Remove the passenger seat. (See This storage compartment is designed page 3-18.) to hold a genuine Yamaha U-LOCK. 2. Attach the helmet to a helmet hold- (Other locks may not fit.) er, and then securely install the EWA10961 passenger seat.

  • Page 34: Adjusting The Front Fork

    INSTRUMENT AND CONTROL FUNCTIONS Do not exceed the maximum When storing items in the storage EAU14761 Adjusting the front fork load of 192 kg (423 lb) for the ve- compartment, be sure to wrap This front fork is equipped with spring hicle.
  • Page 35 INSTRUMENT AND CONTROL FUNCTIONS load thereby soften Rebound damping force Compression damping force suspension, turn the adjusting bolt on each fork leg in direction (b). NOTE: Align the appropriate groove on the ad- justing mechanism with the top of the front fork cap bolt.

  • Page 36: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS ECA10100 EAU15051 To increase the spring preload and Adjusting the shock absorber CAUTION: thereby harden the suspension, turn assembly the adjusting ring in direction (a). To de- Never attempt to turn an adjusting This shock absorber assembly is crease the spring preload and thereby mechanism beyond the maximum or equipped with a spring preload adjust-...
  • Page 37 To obtain a precise adjustment, formance. it would be advisable to check the num- Always have a Yamaha dealer ber of clicks of each damping force ad- service the shock absorber. justing mechanism and to modify the 1.

  • Page 38: Luggage Strap Holders

    INSTRUMENT AND CONTROL FUNCTIONS EAU15181 EAU15300 below and have a Yamaha dealer re- Luggage strap holders Sidestand pair it if it does not function proper- The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.

  • Page 39: Ignition Circuit Cut-Off System

    Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-25...
  • Page 40 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 41: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 42: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-12 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 43 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-18, 6-28 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-27 •...

  • Page 44: Operation And Important Riding Points

    3-25. should be on, otherwise have a short time. Always make sure Never ride with the sidestand Yamaha dealer check the electrical cir- that there is adequate ventila- down. cuit. tion. 1. Turn the key to “ON” and make 3.

  • Page 45: Shifting

    OPERATION AND IMPORTANT RIDING POINTS serve the battery. Do not crank the en- EAU16671 ECA10260 Shifting CAUTION: gine more than 10 seconds on any one attempt. Even with the transmission in the neutral position, do not ECA11040 coast for long periods of time CAUTION: with the engine off, and do not For maximum engine life, never ac-...

  • Page 46: Tips For Reducing Fuel Consumption

    If any engine trouble should oc- result in engine overheating must be lights or at railroad crossings). cur during the engine break-in avoided. period, immediately have a Yamaha dealer check the vehi- EAU17091 cle. 0–1000 km (0–600 mi) Avoid prolonged operation above 7000 r/min.

  • Page 47: Parking

    OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.

  • Page 48: Periodic Maintenance And Minor Repair

    Yamaha dealer certain maintenance work correctly. do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 49: Periodic Maintenance And Lubrication Chart

    The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
  • Page 50 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ 9 * Wheels • Check runout and for damage. • Check tread depth and for damage. • Replace if necessary. √...
  • Page 51 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Change. √ √ √ √ √ √ Engine oil • Check oil level and vehicle for oil leakage. Engine oil filter car- √...
  • Page 52 PERIODIC MAINTENANCE AND MINOR REPAIR • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.

  • Page 53: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18711 Removing and installing cowlings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed.
  • Page 54 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt 1. Slot 1. Tab 2. Cowling B 2. Projection EAU19461 2. Place the cowling in the original Panels A and B position, and then install the bolts and quick fasteners. To remove one of the panels Remove the bolts, slide the panel for- NOTE: ward, and then take it off.

  • Page 55: Checking The Spark Plugs

    Instead, have a Yamaha deal- threads. er check the vehicle. If a spark plug shows signs of electrode...

  • Page 56: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU19931 4. Remove the engine oil dipstick and NOTE: Engine oil and oil filter wipe it clean, insert it back into the If a torque wrench is not available when cartridge hole (without screwing it in), and installing a spark plug, a good estimate The engine oil level should be checked then remove it again to check the...
  • Page 57 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: The engine oil should be between the minimum and maximum level marks. 5. If the engine oil is at or below the minimum level mark, remove the oil filler cap, and then add sufficient oil of the recommended type to raise it to the correct level.
  • Page 58 NOTE: recommended engine oil, and then An oil filter wrench is available at a install and tighten the oil filler cap. Yamaha dealer. Recommended engine oil: 7. Apply a thin coat of engine oil to See page 8-1. the O-ring of the new oil filter car- Oil quantity: tridge.

  • Page 59: Coolant

    The coolant level must be checked coolant reservoir cover by remov- engine off and have a Yamaha dealer on a cold engine since the level ing the bolts, remove the reservoir check the vehicle.
  • Page 60 PERIODIC MAINTENANCE AND MINOR REPAIR If water has been added to the 2. Remove panel A, and cowlings A coolant, have a Yamaha dealer and B. (See page 6-6.) check the antifreeze content of 3. Place a container under the engine the coolant as soon as possible, to collect the used coolant.
  • Page 61 PERIODIC MAINTENANCE AND MINOR REPAIR 8. Remove the coolant reservoir cov- 10. Remove the coolant reservoir by er by removing the bolts. removing the bolts. 11. Remove the coolant reservoir cap, and then turn the coolant reservoir upside down to empty it. 1.
  • Page 62 21. Start the engine, and then check bolts. the vehicle for coolant leakage. If If coolant is not available, use coolant is leaking, have a Yamaha distilled water or soft tap water dealer check the cooling system. instead. Do not use hard water 22.

  • Page 63: Checking The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU21162 EWA10410 Checking the air filter element WARNING The air filter element should be Make sure that the fuel tank is checked at the intervals specified in the well supported. periodic maintenance and lubrication Do not tilt or pull the fuel tank chart.

  • Page 64: Air Intake Duct

    If any fuel hose is dam- aged, do not start the engine but have a Yamaha dealer replace the hose, otherwise fuel may leak. Make sure that the fuel hoses are properly connected and routed, and not pinched.

  • Page 65: Adjusting The Engine Idling Speed

    Yamaha dealer make the adjustment. sary, have a Yamaha dealer adjust it. screw in direction (a). To decrease the engine idling speed, turn the screw in direction (b).

  • Page 66: Valve Clearance

    250 kPa (36 psi) (2.50 kgf/cm²) Rear: from occurring, the valve clearance regarding the specified tires. 290 kPa (42 psi) (2.90 kgf/cm²) must be adjusted by a Yamaha dealer 90–192 kg (198–423 lb): at the intervals specified in the periodic Tire air pressure Front: maintenance and lubrication chart.
  • Page 67 Tire information glass fragments in it, or if the sidewall is weight evenly on both sides. cracked, have a Yamaha dealer re- Adjust the suspension and tire place the tire immediately. air pressure with regard to the load.
  • Page 68 DUNLOP/D218 M tires listed below have been ap- FRONT and REAR: proved this model Tire air valve: Yamaha Motor Co., Ltd. TR412 Valve core: Always make sure that the valve #9000A (original) caps are securely installed to prevent air pressure leakage.

  • Page 69: Cast Wheels

    If any damage is 2. Remove cowling A. (See page found, have a Yamaha dealer re- 6-6.) place the wheel. Do not attempt 3. Loosen the locknut at the crank- even the smallest repair to the case.

  • Page 70: Adjusting The Rear Brake Light Switch

    PERIODIC MAINTENANCE AND MINOR REPAIR 5. Tighten the locknut. EAU22270 EAU22390 Adjusting the rear brake light Checking the front and rear 6. Install the cowling. switch brake pads The front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart.

  • Page 71: Checking The Brake Fluid Level

    EAU22580 Before riding, check that the brake fluid Checking the brake fluid level touches the brake disc, have a Yamaha is above the minimum level mark and dealer replace the brake pads as a set. replenish if necessary. A low brake fluid...

  • Page 72: Changing The Brake Fluid

    EAU22760 Changing the brake fluid Drive chain slack ter the brake fluid reservoir when Have a Yamaha dealer change the The drive chain slack should be refilling. Water will significantly brake fluid at the intervals specified in checked before each ride and adjusted...
  • Page 73 PERIODIC MAINTENANCE AND MINOR REPAIR 3. Tighten the locknuts, then the axle NOTE: nut to their specified torques. Using the alignment marks on each side of the swingarm, make sure that Tightening torques: both chain pullers are in the same posi- Locknut: tion for proper wheel alignment.

  • Page 74: Lubricating The Drive Chain

    Service the drive chain as ed if necessary. If a cable is damaged follows. or does not move smoothly, have a ECA10581 Yamaha dealer check or replace it. CAUTION: The drive chain must be lubricated Recommended lubricant: Engine oil after washing the motorcycle and riding in the rain.

  • Page 75: Checking And Lubricating The Throttle Grip And Cable

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23110 EAU23131 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- throttle grip and cable brake and shift pedals pose grease) The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart.

  • Page 76: Checking And Lubricating The Brake And Clutch Levers

    EWA10730 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: The operation of the brake and clutch Lithium-soap-based grease (all-pur- levers should be checked before each...

  • Page 77: Lubricating The Swingarm Pivots

    If any damage is found or the front Check the inner tubes for scratches, fork does not operate smoothly, damage and excessive oil leakage. have a Yamaha dealer check or re- pair it. To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi- tion.

  • Page 78: Checking The Steering

    2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-31...

  • Page 79: Battery

    To charge the battery sparks, flames, cigarettes, etc., battery damage. Have a Yamaha dealer charge the bat- away from the battery and pro- To charge a sealed-type (MF) tery as soon as possible if it seems to...

  • Page 80: Replacing The Fuses

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23702 Specified fuses: Replacing the fuses Main fuse: The main fuse and fuse box 1 are locat- 40.0 A ed under the rider seat. (See page Fuse box 1: 3-18.) Radiator fan fuse: 15.0 A × 2 Fuse box 2: Headlight fuse: 20.0 A...

  • Page 81: Replacing A Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 4. If the fuse immediately blows EAU23940 Replacing a headlight bulb again, have a Yamaha dealer This model is equipped with quartz bulb check the electrical system. headlights. If a headlight bulb burns out, replace it as follows.

  • Page 82: Tail/Brake Light

    8. Install the panel. be adversely affected. Thor- 9. Have a Yamaha dealer adjust the oughly clean off any dirt and fin- headlight beam if necessary. gerprints on the headlight bulb using a cloth moistened with al- cohol or thinner.

  • Page 83: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU24201 EAU24310 3. Remove the defective bulb by pull- Replacing a turn signal light Replacing the license plate ing it out. bulb light bulb 4. Insert a new bulb into the socket. 1. Remove the turn signal light lens 1.

  • Page 84: Replacing An Auxiliary Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU24342 3. Remove the defective bulb by pull- EAU24350 Replacing an auxiliary light Supporting the motorcycle ing it out. bulb Since this model is not equipped with a centerstand, follow these precautions This model is equipped with two auxil- when removing the front and rear iary lights.

  • Page 85: Front Wheel

    4. Remove the brake caliper on each To remove the front wheel side by removing the bolts. EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger of it falling over.
  • Page 86 PERIODIC MAINTENANCE AND MINOR REPAIR 8. Retighten pinch bolt B to the spec- NOTE: ified torque. Make sure that there is enough space between the brake pads before install- Tightening torque: ing the brake calipers onto the brake Wheel axle pinch bolt: discs.

  • Page 87: Rear Wheel

    4. Loosen the locknut on each side of EWA10820 WARNING the swingarm. 5. Turn the drive chain slack adjust- It is advisable to have a Yamaha ing bolts fully in direction (a) and dealer service the wheel. push the wheel forward. Securely support the motor- 6.
  • Page 88 PERIODIC MAINTENANCE AND MINOR REPAIR The drive chain cannot be disas- Tightening torque: NOTE: sembled. Axle nut: Be sure to insert the retainer on the 110 Nm (11.0 m·kgf, 80 ft·lbf) 7. While supporting the brake caliper brake caliper bracket into the slot bracket, pull the wheel axle out, in the swingarm.

  • Page 89: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 90: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 91 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 92: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU26030 ucts onto seals, gaskets, sprock- cleaning products, solvent or Care ets, the drive chain and wheel thinner, fuel (gasoline), rust re- While the open design of a motorcycle axles. Always rinse the dirt and de- movers or inhibitors, brake flu- reveals the attractiveness of the tech- greaser off with water.
  • Page 93 MOTORCYCLE CARE AND STORAGE After normal use ECA10790 4. To prevent corrosion, it is recom- CAUTION: Remove dirt with warm water, a mild mended to apply a corrosion pro- detergent, and a soft, clean sponge, tection spray metal, Do not use warm water since it in- and then rinse thoroughly with clean including chrome- and nickel-plat- creases the corrosive action of the...

  • Page 94: Storage

    NOTE: d. Turn the engine over several To prevent corrosion, avoid Consult a Yamaha dealer for advice on times with the starter. (This will damp cellars, stables (because what products to use. coat the cylinder walls with oil.) of the presence of ammonia) e.
  • Page 95 MOTORCYCLE CARE AND STORAGE 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side- stand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground.

  • Page 96: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Fuel: Overall length: Type: Recommended fuel: 2045 mm (80.5 in) SAE10W30 or SAE10W40 or SAE15W40 Premium unleaded gasoline only Overall width: or SAE20W40 or SAE20W50 Fuel tank capacity: 690 mm (27.2 in) 17.0 L (4.49 US gal) (3.74 Imp.gal) Overall height: Fuel reserve amount: -20 -10...
  • Page 97 SPECIFICATIONS Gear ratio: Manufacturer/model: Rear wheel: 1st: MICHELIN/Pilot POWER Wheel type: 37/13 (2.846) Manufacturer/model: Cast wheel 2nd: DUNLOP/D218 M Rim size: 37/19 (1.947) Loading: 17M/C x MT5.50 3rd: Maximum load: Front brake: 28/18 (1.556) 192 kg (423 lb) Type: 4th: (Total weight of rider, passenger, cargo and Dual disc brake 32/24 (1.333)
  • Page 98 SPECIFICATIONS Electrical system: Turn signal indicator light: Ignition system: Fuel level warning light: DC. CDI Charging system: Coolant temperature warning light: AC magneto Battery: Engine trouble warning light: Model: GT9B-4 Immobilizer system indicator light: Voltage, capacity: 12 V, 8.0 Ah Shift timing indicator light: Headlight: Bulb type:...

  • Page 99: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 100 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-18.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
  • Page 101 INDEX Engine trouble warning light ....3-7 Air filter element, checking ....6-16 Neutral indicator light ......3-4 Air intake duct ........6-17 Front and rear brake pads, checking ..6-23 Anti-theft alarm (optional) ..... 3-12 Front fork, adjusting ......3-20 Oil level warning light ......3-4 Auxiliary light bulb, replacing ....
  • Page 102 INDEX Throttle cable free play, checking ..6-18 Throttle grip and cable, checking and lubricating ..... 6-28 Tires ............6-19 Tool kit ............ 6-1 Troubleshooting ........6-42 Troubleshooting charts ......6-43 Turn signal indicator lights ...... 3-4 Turn signal light bulb, replacing .... 6-36 Turn signal switch .........
  • Page 104 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2004.08-0.7×1 CR...

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