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2008 YZF-R6X
Yamaha 2008 YZF-R6X Manuals
Manuals and User Guides for Yamaha 2008 YZF-R6X. We have
3
Yamaha 2008 YZF-R6X manuals available for free PDF download: Service Manual, Owner's Manual
Yamaha 2008 YZF-R6X Service Manual (434 pages)
Yamaha Motorcycle
Brand:
Yamaha
| Category:
Motorcycle
| Size: 23.52 MB
Table of Contents
Table of Contents
7
How to Use this Manual
4
General Information
9
Identification
10
Vehicle Identification Number
10
Model Label
10
Features
11
Outline of the Fi System
11
Fi System
12
YCC-T (Yamaha Chip Controlled Throttle) YCC-I (Yamaha Chip Controlled Intake)
13
Instrument Functions
17
Important Information
21
Preparation for Removal and Disassembly
21
Replacement Parts
21
Gaskets, Oil Seals and O-Rings
21
Lock Washers/Plates and Cotter Pins
21
Bearings and Oil Seals
22
Circlips
22
Checking the Connections
23
Special Tools
24
Specifications
31
General Specifications
32
Engine Specifications
33
Chassis Specifications
40
Electrical Specifications
43
Tightening Torques
46
General Tightening Torque Specifications
46
Engine Tightening Torques
47
Chassis Tightening Torques
51
Lubrication Points and Lubricant Types
55
Engine
55
Chassis
56
Lubrication System Chart and Diagrams
58
Engine Oil Lubrication Chart
58
Lubrication Diagrams
60
Cooling System Diagrams
72
Cable Routing
76
Periodic Checks and Adjustments
93
Periodic Maintenance
96
General Maintenance and Lubrication Chart
96
Introduction
96
Periodic Maintenance Chart for the Emission Control System
96
Engine
99
Adjusting the Valve Clearance
99
Synchronizing the Throttle Bodies
102
Adjusting the Throttle Cable Free Play
103
Checking the Spark Plugs
104
Measuring the Compression Pressure
104
Checking the Engine Oil Level
106
Changing the Engine Oil
106
Measuring the Engine Oil Pressure
108
Adjusting the Clutch Lever Free Play
109
Replacing the Air Filter Element
109
Checking the Throttle Body Joints
110
Checking the Fuel Line
111
Checking the Crankcase Breather Hose
111
Checking the Exhaust System
111
Adjusting the Exup Cables
112
Checking the Coolant Level
113
Checking the Cooling System
114
Changing the Coolant
114
Chassis
117
Adjusting the Front Disc Brake
117
Adjusting the Rear Disc Brake
117
Checking the Brake Fluid Level
118
Checking the Front Brake Pads
118
Checking the Rear Brake Pads
118
Checking the Front Brake Hoses
119
Checking the Rear Brake Hoses
119
Adjusting the Rear Brake Light Switch
119
Bleeding the Hydraulic Brake System
120
Adjusting the Shift Pedal
121
Adjusting the Drive Chain Slack
121
Lubricating the Drive Chain
122
Checking and Adjusting the Steering Head
122
Checking the Front Fork
124
Adjusting the Front Fork Legs
124
Adjusting the Rear Shock Absorber Assembly
126
Checking the Tires
128
Checking the Wheels
130
Checking and Lubricating the Cables
130
Lubricating the Levers
130
Lubricating the Pedals
130
Lubricating the Sidestand
130
Electrical System
131
Chassis
133
General Chassis
137
Front Wheel
143
Removing the Front Wheel
143
Disassembling the Front Wheel
143
Checking the Front Wheel
143
Assembling the Front Wheel
144
Adjusting the Front Wheel Static Balance
144
Checking the Front Brake Discs
145
Installing the Front Wheel (Front Brake Discs)
145
Rear Wheel
147
Removing the Rear Wheel
150
Disassembling the Rear Wheel
150
Checking the Rear Wheel
150
Checking the Rear Brake Caliper Bracket
150
Checking the Rear Wheel Drive Hub
150
Checking and Replacing the Rear Wheel Sprocket
150
Assembling the Rear Wheel
151
Adjusting the Rear Wheel Static Balance
151
Checking the Rear Brake Disc
151
Installing the Rear Wheel (Rear Brake Disc)
151
Front Brake
153
Introduction
158
Checking the Front Brake Discs
158
Replacing the Front Brake Pads
159
Removing the Front Brake Calipers
160
Disassembling the Front Brake Calipers
160
Checking the Front Brake Calipers
161
Assembling the Front Brake Calipers
161
Installing the Front Brake Calipers
161
Removing the Front Brake Master Cylinder
162
Checking the Front Brake Master Cylinder
163
Assembling the Front Brake Master Cylinder
163
Installing the Front Brake Master Cylinder
163
Rear Brake
165
Introduction
170
Checking the Rear Brake Disc
170
Replacing the Rear Brake Pads
170
Removing the Rear Brake Caliper
171
Disassembling the Rear Brake Caliper
171
Checking the Rear Brake Caliper
172
Assembling the Rear Brake Caliper
172
Installing the Rear Brake Caliper
173
Removing the Rear Brake Master Cylinder
174
Checking the Rear Brake Master Cylinder
174
Assembling the Rear Brake Master Cylinder
174
Installing the Rear Brake Master Cylinder
174
Handlebars
176
Removing the Handlebars
178
Checking the Handlebars
178
Installing the Handlebars
178
Front Fork
180
Removing the Front Fork Legs
182
Disassembling the Front Fork Legs
182
Checking the Front Fork Legs
183
Assembling the Front Fork Legs
184
Installing the Front Fork Legs
188
Steering Head
190
Removing the Lower Bracket
192
Checking the Steering Head
192
Installing the Steering Head
192
Rear Shock Absorber Assembly
194
Handling the Rear Shock Absorber
195
Disposing of a Rear Shock Absorber
195
Removing the Rear Shock Absorber Assembly
195
Checking the Rear Shock Absorber Assembly
196
Checking the Connecting Arm and Relay Arm
196
Installing the Relay Arm
196
Installing the Rear Shock Absorber Assembly
196
Swingarm
198
Removing the Swingarm
200
Checking the Swingarm
200
Installing the Swingarm
201
Chain Drive
203
Removing the Drive Chain
204
Checking the Drive Chain
204
Checking the Drive Sprocket
205
Checking the Rear Wheel Sprocket
205
Checking the Rear Wheel Drive Hub
205
Installing the Drive Chain
205
Engine
207
Engine Removal
210
Installing the Engine
215
Camshafts
216
Removing the Camshafts
218
Checking the Camshafts
218
Checking the Timing Chain, Camshaft Sprockets, and Timing Chain Guides
220
Checking the Timing Chain Tensioner
220
Installing the Camshafts
221
Cylinder Head
224
Removing the Cylinder Head
225
Checking the Cylinder Head
225
Installing the Cylinder Head
225
Valves and Valve Springs
228
Removing the Valves
228
Checking the Valves and Valve Guides
228
Checking the Valve Seats
230
Checking the Valve Springs
232
Checking the Valve Lifters
233
Installing the Valves
233
Generator and Starter Clutch
235
Generator and Starter Clutch
236
Removing the Generator
236
Checking the Starter Clutch
236
Installing the Starter Clutch
236
Installing the Generator
237
Pickup Rotor
238
Removing the Pickup Rotor
239
Installing the Pickup Rotor
239
Electric Starter
241
Checking the Starter Motor
243
Assembling the Starter Motor
244
Clutch
245
Removing the Clutch
249
Checking the Friction Plates
249
Checking the Clutch Plates
249
Checking the Clutch Springs
250
Checking the Clutch Housing
251
Checking the Clutch Boss
251
Checking the Pressure Plate
251
Checking the Primary Drive Gear
251
Checking the Primary Driven Gear
251
Checking the Pull Lever Shaft and Pull Rod
252
Checking the Oil Pump Drive Sprocket and Oil Pump Drive Chain
252
Installing the Clutch
252
Shift Shaft
255
Checking the Shift Shaft
256
Checking the Stopper Lever
256
Installing the Shift Shaft
256
Oil Pump
257
Removing the Oil Pan
260
Checking the Oil Pump
260
Checking the Relief Valve
260
Checking the Oil Pipes
261
Checking the Oil Strainer
261
Assembling the Oil Pump
261
Installing the Oil Pan
261
Crankcase
262
Disassembling the Crankcase
264
Checking the Crankcase
264
Checking the Oil Pipe
264
Checking the Timing Chain
264
Assembling the Crankcase
264
Connecting Rods and Pistons
267
Removing the Connecting Rods and Pistons
267
Checking the Cylinders and Pistons
267
Checking the Piston Rings
268
Checking the Piston Pins
269
Checking the Connecting Rods
270
Installing the Connecting Rods and Pistons
271
Crankshaft
274
Removing the Crankshaft Journal Bearings
275
Checking the Oil Nozzles
275
Checking the Crankshaft and Connecting Rods
275
Installing the Crankshaft
277
Transmission
278
Removing the Transmission
282
Checking the Shift Forks
282
Checking the Shift Drum Assembly
282
Checking the Transmission
283
Assembling the Main Axle and Drive Axle
283
Installing the Transmission
284
Cooling System
287
Radiator
289
Checking the Radiator
289
Installing the Radiator
289
Oil Cooler
291
Checking the Oil Cooler
292
Installing the Oil Cooler
292
Thermostat
293
Checking the Thermostat
294
Installing the Thermostat
294
Water Pump
295
Disassembling the Water Pump
297
Checking the Water Pump
297
Assembling the Water Pump
298
Installing the Water Pump
299
Fuel System
301
Fuel Tank
302
Fuel Tank
303
Checking the Fuel Pump Body
303
Checking the Fuel Pump Operation
303
Installing the Fuel Pump
303
Removing the Fuel Pump
303
Removing the Fuel Tank
303
Installing the Fuel Tank
304
Air Filter Case
306
Removing the Fuel Hose (Primary Injector Fuel Rail Side and Secondary Injector Fuel Rail Side)
307
Removing the Air Filter Case
307
Checking the Secondary Injectors
307
Removing the Intake Funnel
307
Checking the Intake Funnel
307
Installing the Intake Funnel
308
Checking the Intake Funnel Operation
308
Installing the Air Filter Case
308
Installing the Fuel Hose (Primary Injector Fuel Rail Side and Secondary Injector Fuel Rail Side)
308
Throttle Bodies
311
Checking the Primary Injectors
313
Checking the Throttle Bodies
313
CHECKING the ROLLOVER VALVE (for California Only)
313
Checking the Fuel Pressure
313
Adjusting the Throttle Position Sensor (for Throttle Valves)
314
Adjusting the Throttle Position Sensor (for Throttle Cable Pulley)
314
Installing the Throttle Body Joints
315
Air Induction System
316
Checking the Air Induction System
320
Electrical System
321
Ignition System
324
Circuit Diagram
324
Engine Stopping Due to Sidestand Operation
326
Troubleshooting
328
Electric Starting System
330
Circuit Diagram
330
Starting Circuit Cut-Off System Operation
332
Troubleshooting
334
Charging System
336
Circuit Diagram
336
Troubleshooting
338
Lighting System
340
Circuit Diagram
340
Troubleshooting
342
Signaling System
344
Circuit Diagram
344
Troubleshooting
346
Cooling System
352
Circuit Diagram
352
Troubleshooting
354
Fuel Injection System
356
Circuit Diagram
356
Ecu Self-Diagnostic Function
358
Self-Diagnostic Function Table
359
Troubleshooting Method
362
Diagnostic Mode
363
Troubleshooting Details
372
Fuel Pump System
396
Circuit Diagram
396
Troubleshooting
398
Electrical Components
400
Checking the Switches
404
Checking the Bulbs and Bulb Sockets
407
Checking the Fuses
408
Checking and Charging the Battery
409
Checking the Relays
412
Checking the Turn Signal/Hazard Relay
413
Checking the Relay Unit (Diode)
414
Checking the Ignition Coils
415
Checking the Crankshaft Position Sensor
416
Checking the Lean Angle Sensor
416
Checking the Starter Motor Operation
416
Checking the Stator Coil
417
Checking the Rectifier/Regulator
417
Checking the Horn
418
Checking the Oil Level Switch
418
Checking the Fuel Sender
419
Checking the Speed Sensor
419
Checking the Radiator Fan Motors
420
Checking the Coolant Temperature Sensor
420
Checking the Throttle Position Sensor
420
Checking the Throttle Position Sensor
421
Checking the Fuel Pump
421
Checking the Air Induction System Solenoid
422
Checking the Atmospheric Pressure Sensor
422
Checking the Cylinder Identification Sensor
423
Checking the Intake Air Pressure Sensor
423
Checking the Air Temperature Sensor
424
Troubleshooting
425
General Information
426
Incorrect Engine Idling Speed
426
Starting Failures
426
Troubleshooting
426
Faulty Clutch
427
Faulty Gear Shifting
427
Jumps out of Gear
427
Overheating
427
Poor Medium-And-High-Speed Performance
427
Shift Pedal Does Not Move
427
Faulty Front Fork Legs
428
Overcooling
428
Poor Braking Performance
428
Unstable Handling
428
Faulty Lighting or Signaling System
429
Wiring Diagram
430
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Yamaha 2008 YZF-R6X Owner's Manual (110 pages)
Brand:
Yamaha
| Category:
Motocycles
| Size: 4.79 MB
Table of Contents
Table of Contents
6
Safety Information
8
Location of Important Labels
12
Description
14
Left View
14
Right View
15
Controls and Instruments
16
Instrument and Control Functions
17
Immobilizer System
17
Main Switch/Steering Lock
18
Indicator and Warning Lights
20
Multi-Function Meter Unit
23
Handlebar Switches
29
Clutch Lever
31
Shift Pedal
31
Brake Lever
31
Brake Pedal
32
Fuel Tank Cap
32
Fuel
33
Catalytic Converters
34
Seats
34
Helmet Holding Cable
36
Adjusting the Front Fork
37
Adjusting the Shock Absorber Assembly
39
Luggage Strap Holders
41
EXUP System
42
Sidestand
42
Ignition Circuit Cut-Off System
43
Pre-Operation Checks
45
Pre-Operation Check List
46
Operation and Important Riding Points
48
Starting the Engine
48
Shifting
49
Tips for Reducing Fuel Consumption
50
Engine Break-In
50
Parking
51
Minor Repair
52
PERIODIC MAINTENANCE and Cables
52
Owner's Tool Kit
52
Periodic Maintenance and Lubrication Chart
53
Removing and Installing Cowlings and Panels
58
Checking the Spark Plugs
62
Engine Oil and Oil Filter Cartridge
63
Coolant
66
Air Filter Element
70
Checking the Engine Idling Speed
70
Checking the Throttle Cable Free
70
Play
70
Valve Clearance
71
Tires
71
Cast Wheels
73
Adjusting the Clutch Lever Free Play
74
Adjusting the Rear Brake Light Switch
75
Checking the Front and Rear Brake Pads
75
Checking the Brake Fluid Level
76
Changing the Brake Fluid
77
Drive Chain Slack
77
Cleaning and Lubricating the Drive Chain
79
Checking and Lubricating the Cables
79
Checking and Lubricating the Throttle Grip and Cable
80
Checking and Lubricating the Brake and Shift Pedals
80
Checking and Lubricating the Brake and Clutch Levers
81
Checking and Lubricating the Sidestand
81
Lubricating the Swingarm Pivots
82
Checking the Front Fork
82
Checking the Steering
83
Checking the Wheel Bearings
83
Battery
84
Replacing the Fuses
85
Replacing a Headlight Bulb
86
Tail/Brake Light
88
Replacing a Turn Signal Light Bulb
88
Replacing the License Plate Light Bulb
89
Auxiliary Light
89
Supporting the Motorcycle
90
Front Wheel
90
Rear Wheel
92
Troubleshooting
94
Troubleshooting Charts
95
Motorcycle Care and Storage
97
Matte Color Caution
97
Care
97
Storage
100
Specifications
101
Consumer Information
104
Identification Numbers
104
Motorcycle Noise Regulation (for Australia)
105
Yamaha 2008 YZF-R6X Service Manual (22 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 2.79 MB
Table of Contents
Table of Contents
6
Identification
7
Vehicle Identification Number
7
Model Label
7
Features
8
Outline of the Fi System
8
Fi System
9
YCC-T (Yamaha Chip Controlled Throttle) YCC-I (Yamaha Chip Controlled Intake)
10
Instrument Functions
14
Important Information
18
Preparation for Removal and Disassembly
18
Replacement Parts
18
Gaskets, Oil Seals and O-Rings
18
Lock Washers/Plates and Cotter Pins
18
Bearings and Oil Seals
20
Circlips
20
Checking the Connections
21
Special Tools
22
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