Checking The Pull Lever Shaft And Pull Rod; Checking The Oil Pump Drive Sprocket And Oil Pump Drive Chain; Installing The Clutch - Yamaha YZFR6X(C) 2008 Service Manual

EAS25220
CHECKING THE PULL LEVER SHAFT AND
PULL ROD
1. Check:
• Pull lever shaft pinion gear teeth "1"
• Pull rod teeth "2"
Damage/wear → Replace the pull rod
and pull lever shaft pinion gear as a set.
2. Check:
• Bearing
Damage/wear → Replace.
ET2C01011
CHECKING THE OIL PUMP DRIVE
SPROCKET AND OIL PUMP DRIVE CHAIN
1. Check:
• Oil pump drive sprocket
Cracks/damage/wear → Replace the
clutch housing, oil pump drive chain, and
oil pump driven sprocket as a set.
2. Check:
• Oil pump drive chain
Damage/stiffness → Replace the clutch
housing, oil pump drive chain, and oil pump
driven sprocket as a set.
EAS25270

INSTALLING THE CLUTCH

1. Install:
• Oil pump drive chain "1"
• Clutch housing "2"
NOTE:
• Install the oil pump drive chain onto the
clutch housing, and then install the chain
onto the oil pump driven sprocket while
installing the clutch housing onto the main
axle.
• Make sure that the oil pump drive chain
passes through the oil pump drive chain
guide.
2. Install:
• Clutch boss plate "1"
• Clutch boss "2"
NOTE:
Fit the projections "a" on the clutch boss into
the grooves "b" in the clutch boss plate.
b
1
3. Install:
• Springs "1"
NOTE:
• Stack the springs on top of each other, mak-
ing sure that the tab "a" on each spring is in a
different position.
• Fit the tabs "a" on the springs into the
grooves "b" in the clutch boss plate.
a
5-43
CLUTCH
2
1
a
2
a
b
1
a
a