Tectronix Systems Genius Operating Instructions Manual page 3

Installation Do´s and Don´ts
Electrical
- Do Not cut the connector or the power cables
These cables are equipped with special double shields and connectors and must not be cut. If you require
longer or shorter cables please order them from our parts department. The electrical cables are approxi-
mately 10 feet (3m) in length and the connector cables are 26 feet (8m). It is therefore recommended that
consideration be given to where the connection boxes are located and that all cables be installed in conduit.
- Do Not weld in reasonable proximity to the metal detector
Welding in the vicinity of the metal detector will trigger faults.
- Run a clean, constant voltage power supply from the main to the control panel
Voltage fluctuations can cause false tripping therefore a constant voltage transformer is highly recom-
mended.
- Do Not install the metal detector near MCC's or control panels
Stray fields can trigger faults
- Run the connector cables to the metal detector separately
Connector cables are part of the metal detector and have to be protected against noise. It is highly recom-
mended to run them in a dedicated conduit. Both cables can be run in the same conduit. The conduit should
be metal but, must be grounded. If the conduit is to be connected at the transmit/receive boxes on the coil
and/or the control panel, all fittings must be plastic.
- Do Not install the detection coil inside an electromagnetic field (strong power supply fluctuations)
Interferences can trigger faults. For example; Where units are installed in close proximity to chipper motors,
when under high amperage draw, can cause nuisance or false tripping and this may require the fabrication of
a shield.
- Do Not disconnect the metal detector from the power supply main
A constant, uninterrupted power supply enables more sensitive adjustments. Powering the unit on and off
causes it to recalibrate during which time metal will not be detected.
- When welding, do not use the control panel mounting surface as a ground
Mechanical
- Do Not use conductive (Anti-Static) belt material
Non-conductive belt material is preferred. When splicing belts, use a "Finger over Finger" splice for best
results. Ensure all surfaces are clean and free of debris at the splice.
- Vibration less installation of the detector coil (except "VT")
Higher sensitivities can be attained and maintained if the operating conditions are optimal. Ensure the coil is
mounted to a structure that is stationery at all times.
- Eliminate loose metal to metal connections near or within the detection field
Intermittent metal to metal contacts from such things as roller axis, loose bolted connections, or broken welds
can cause the metal detector to false trip especially on the higher sensitivity settings.
- Vibration less installation of the Control Panel
Mount the control panel on a vibration free surface. Vibration can cause premature electronic component
failure.
- Avoid cable whiplash..........
On "VT" Vibratory Conveyor installations, use the supplied cable clamps and tie wraps to secure the cables
to the metal detector housing. Doing so will avoid whip lash at the transmit/receive box strain relief connec-
tions. In addition to this we recommend that you loop the cables as they exit the conduit. These loops will
then flex as the conveyor cycles. It is also advisable to follow this procedure on belt conveyor installations.
- Do Not touch the sensor/coil surface of the detector
Mechanical contacts may cause detection errors. Keep the sensing surface free of debris.
- Mount the FLAT PLATE type coils as close as possible to the underside of the vibrating conveyor or
belt conveyor
The closer the coil to the product being conveyed, the greater the sensitivity. Do not allow material to build up
on the sensing face so that it touches the conveyor pan. Doing so creates a closed conductive loop and the
metal detector will false trip.
- Isolate rollers on belt and driven roll conveyors
On belt and roller conveyor applications where a roller is less than 24" (610mm) from the centerline of the
detector, the roller must be isolated on one side to avoid the possible effect of errant static charges. Use a
UHMW shim beneath the bearing and nylon washers or some other non conductive material beneath the bolt
head and nut/flat washer. The bolts should also be sleeved with a non conductive material. It may be neces-
sary to isolate more than one roller in either direction to achieve the desired results.
3
TecTronix-GENIUS-BA-CU-EN-3006.doc