Gear Position Switch - Arctic Cat XC 450i 2012 Service Manual

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2. Connect the one tester lead to the white/blue wire;
then connect the other tester lead to the black wire.
3. With the selector switch in the 2WD position, the
meter must show an open circuit.
4. With the selector switch in the 4WD position, the
meter must show less than 1 ohm.
 NOTE: If the meter does not show as specified,
replace the front drive select switch.
VOLTAGE
 NOTE: The battery must be connected when per-
forming voltage tests.
1. Set the meter selector to the DC Voltage position.
2. Connect the black tester lead to the negative battery
terminal.
3. Connect the red tester lead to the white/blue wire on
the harness side of the connector.
4. Turn the ignition switch to the RUN position.
5. The meter must show battery voltage.
 NOTE: If the meter shows other than specified,
check the harness, connector, main relay, and battery
connections.
Front Drive Actuator
 NOTE: With the engine stopped and the ignition
switch in the ON position, a momentary "whirring"
sound must be noticeable each time the select switch
is moved to 2WD and 4WD. Test the switch, main
relay, and wiring connections prior to testing the
actuator.
VOLTAGE
1. Select the 2WD position on the drive select switch;
then disconnect the connector on the actuator wiring
harness.
2. With the ignition switch in the OFF position, connect
the black tester lead to the black wire in the supply
harness; then connect the red tester lead to either
orange wire in the supply harness.
3. Turn the ignition switch to the ON position. The
meter must show 12 DC volts.
4. Connect the red tester lead to the second orange wire
in the supply harness. The meter must show 12 DC
volts.
5. Connect the red tester lead to the white/green wire in
the supply harness. The meter must show 12 DC
volts.
6. Select the 4WD position on the drive select switch;
then connect the red tester lead to the white/blue wire
in the supply harness. The meter must show 0 DC
volts.
80
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 NOTE: The 4WD icon on the LCD should illuminate.
 NOTE: If the voltage readings are as specified and
the actuator does not function correctly, replace the
actuator (see Drive System).

Gear Position Switch

The gear position switch is located on the engine/trans-
mission next to the shift arm.
To troubleshoot the switch, use the following procedure.
1. Disconnect the gear position switch connector; then
using a multimeter, test the switch in each position as
follows. Resistance must be less than 1 ohm for all
tests.
A. Neutral (N)
B. Reverse (R)
C. High (H)
D. Low (L)
2. Connect the harness to the gear position switch.
Manual
Table of Contents
KC410A
Pins 3 to 4
Pins 3 to 4 and 3 to 2
Pins 3 to 4 and 3 to 1
Pins 3 to 1
FI525B

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