Teledyne T802 Operation Manual

Teledyne T802 Operation Manual

Paramagnetic oxygen analyzer
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OPERATION MANUAL
MODEL T802
PARAMAGNETIC OXYGEN ANALYZER
© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION
9480 CARROLL PARK DRIVE
SAN DIEGO, CA 92121-5201
USA
Toll-free Phone: 800-324-5190
Phone: 858-657-9800
Fax: 858-657-9816
Email: api-sales@teledyne.com
Website: http://www.teledyne-api.com/
Copyright 2010-2013
07275B DCN6418
Teledyne Advanced Pollution Instrumentation
14 January 2013

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  • Page 1 OPERATION MANUAL MODEL T802 PARAMAGNETIC OXYGEN ANALYZER © TELEDYNE ADVANCED POLLUTION INSTRUMENTATION 9480 CARROLL PARK DRIVE SAN DIEGO, CA 92121-5201 Toll-free Phone: 800-324-5190 Phone: 858-657-9800 Fax: 858-657-9816 Email: api-sales@teledyne.com Website: http://www.teledyne-api.com/ Copyright 2010-2013 07275B DCN6418 Teledyne Advanced Pollution Instrumentation 14 January 2013...
  • Page 3 DVANCED OLLUTION NSTRUMENTATION Teledyne Advanced Pollution Instrumentation, Inc. (TAPI) is a worldwide market leader in the design and manufacture of precision analytical instrumentation used for air quality monitoring, continuous emissions monitoring, and specialty process monitoring applications. Founded in San Diego, California,...
  • Page 4 Teledyne API T802 Paramagnetic O2 Analyzer Operation Manual This page intentionally left blank. 07275B DCN6418...
  • Page 5: Safety Messages

    NEVER use any gas analyzer to sample combustible gas(es)! Note For Technical Assistance regarding use and maintenance of this or any other Teledyne API product, contact Teledyne API’s Technical Support Department: Telephone: 800-324-5190 Email: sda_techsupport@teledyne.com or access the service options on our website at http://www.teledyne-api.com/ 07275B DCN6418...
  • Page 6 Teledyne API T802 Paramagnetic O Analyzer Operation Manual CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consigne de sécurité...
  • Page 7: Warranty

    PRODUCT RETURN All units or components returned to Teledyne API should be properly packed for handling and returned freight prepaid to the nearest designated Service Center. After the repair, the equipment will be returned, freight prepaid.
  • Page 8 Teledyne API T802 Paramagnetic O Analyzer Operation Manual This page intentionally left blank. 07275B DCN6418...
  • Page 9: About This Manual

    This operation manual, PN 07275, is comprised of multiple documents in PDF format, as listed below. Part No. Name/Description 07275 T802 Operation manual 06530 Menu Trees and Software Documentation (inserted as Appendix A in this manual) 07269 Spare Parts List (located in Appendix B of this manual)
  • Page 10 Could either affect accuracy of instrument readings or cause loss of data. Note Pertinent information associated with the proper care, operation or maintenance of the analyzer or its parts. REVISION HISTORY T802 Operation and Maintenance Manual, PN07275 Date Description 2013 January 14 6418 Administrative Updates and specs updates...
  • Page 11: Table Of Contents

    5.4.4. SETUP RNGE  DIL: Using the Optional Dilution Ratio Feature............. 77 5.5. SETUP  PASS: Password Feature ......................78 5.6. SETUP  CLK: Setting the T802 Analyzer’s Internal Clock................ 81 5.6.1. Setting the Internal Clock’s Time and Day .................... 81 5.6.2.
  • Page 12 5.9.8. Analog Inputs (XIN1…XIN8) Option Configuration ................108 5.10. SETUP MORE  ALRM: Using the Gas Concentration Alarms (Option 61)........109 5.10.1. Setting the T802 Option 61 Concentration Alarm Limits ..............110 6. COMMUNICATIONS SETUP AND OPERATION .............113 6.1. Data Terminal/Communication Equipment (DTE DCE) ................... 113 6.2.
  • Page 13 10.3.3. Performing Leak Checks ........................191 10.3.4. Performing a Sample Flow Check..................... 192 10.3.5. Cleaning the Optical Bench....................... 193 10.3.6. Cleaning Exterior Surfaces of the T802 .................... 193 11. TROUBLESHOOTING AND SERVICE ................195 11.1. General Troubleshooting .......................... 195 11.1.1. Fault Diagnosis with WARNING Messages ..................196 11.1.2.
  • Page 14 Gas......................219 12.1.2. Principle of Measurement........................219 12.2. NDIR Measurement of CO ........................221 12.2.1. Operation within the T802 Analyzer ....................222 12.3. Pneumatic Operation ..........................222 12.3.1. Pneumatic Operation of the CO Sensor ..................223 12.4. Flow Rate Control ............................. 224 12.4.1.
  • Page 15 Sensor Block Diagram ..............220 Figure 12-3: Sensor Theory of Operation ................. 221 Figure 12-4: T802 – Internal Pneumatic Flow – Basic Configuration ..........223 Figure 12-5: T802 – Internal Pneumatic Flow with CO Sensor Option ........... 224 Figure 12-6: Flow Control Assembly &...
  • Page 16 Voltage Tolerances for the TEST CHANNEL Calibration ..........98 Table 5-7: Current Loop Output Check ..................102 Table 5-8: Test Channels Functions available on the T802’s Analog Output ....... 105 Table 5-9: Concentration Alarm Default Settings ..............109 Table 6-1: COM Port Communication Modes................
  • Page 17 PART I – GENERAL INFORMATION AND SETUP 07275B DCN6418...
  • Page 18 Section 1 General Information Teledyne API T802 Paramagnetic O Analyzer Operation Manual This page intentionally left blank. 07275B DCN6418...
  • Page 19: Introduction, Features And Options

    INTRODUCTION, FEATURES AND OPTIONS 1.1. T802 OVERVIEW The Model T802 (also referred to as T802) Paramagnetic Oxygen Analyzer is a microprocessor-controlled analyzer that determines the concentration of molecular oxygen (O ) in a sample gas drawn through the instrument. It uses a...
  • Page 20: Options

    1.3. OPTIONS Table 1-1 presents the options available with the T802 analyzer. For assistance with ordering, please contact the Sales department of Teledyne API at: PHONE (toll free,...
  • Page 21 Can be used with rack mount brackets, Option 21. Cannot be used with rack mount slides. CAUTION - GENERAL SAFETY HAZARD THE T802 WEIGHS ABOUT 28 POUNDS (12.7 KG). TAKE CARE TO AVOID PERSONAL INJURY WHEN LIFTING/CARRYING THE ANALYZER. ALSO, DISCONNECT ALL CABLES AND TUBING FROM THE ANALYZER BEFORE MOVING IT.
  • Page 22 Introduction, Features and Options Teledyne API T802 Paramagnetic O Analyzer Operation Manual Option Option Description/Notes Reference Number USB COM Port Separate option if instrument not configured with Option 64B (analog Sections 3.3.1.8 and inputs). Disabled when using Multidrop or RS-485 communication.
  • Page 23: Specifications, Approvals & Compliance

    SPECIFICATIONS, APPROVALS & COMPLIANCE 2.1. SPECIFICATIONS Table 2-1: T802 Specifications PARAMETER SPECIFICATION Sensor Min: 0-1% Full scale Ranges Max: 0-100% Full scale (user selectable) < 0.02% (RMS) Zero Noise < 0.05% of reading (RMS) Span Noise < 0.04% Lower Detectable Limit <...
  • Page 24: Approvals And Certifications

    Specifications, Approvals & Compliance Teledyne API T802 Paramagnetic O Analyzer Operation Manual 2.2. APPROVALS AND CERTIFICATIONS The Teledyne API Model T802 Paramagnet Oxygen Analyzer was tested and certified for Safety and Electromagnetic Compatibility (EMC). This section presents the compliance statements for those requirements and directives.
  • Page 25: Getting Started

    ENERAL AFETY AZARD To avoid personal injury, always use two persons to lift and carry the T802. CAUTION – AVOID WARRANTY INVALIDATION Printed circuit assemblies (PCAs) are sensitive to electro-static discharges too small to be felt by the human nervous system. Damage resulting from failure to use ESD protection when working with electronic assemblies will void the instrument warranty.
  • Page 26 Verify that there is no apparent external shipping damage. If damage has occurred, please advise the shipper first, then Teledyne API. Included with your analyzer is a printed record of the final performance characterization performed on your instrument at the factory.
  • Page 27: Ventilation Clearance

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual 3.1.1. VENTILATION CLEARANCE Whether the analyzer is set up on a bench or installed into an instrument rack, be sure to leave sufficient ventilation clearance. Table 3-1: Ventilation Clearance AREA MINIMUM REQUIRED CLEARANCE Back of the instrument 4 in.
  • Page 28: Figure 3-2. Display Screen And Touch Control

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 3-2. Display Screen and Touch Control The front panel liquid crystal display screen includes touch control. Upon analyzer start-up, the screen shows a splash screen and other initialization indicators before the main display appears, similar to Figure 3-2 above (may or may not display a Fault alarm).
  • Page 29: Table 3-2. Display Screen And Touch Control Description

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Table 3-2. Display Screen and Touch Control Description Field Description/Function Status LEDs indicating the states of Sample, Calibration and Fault, as follows: Name Color State Definition Unit is not operating in sample mode, DAS is disabled.
  • Page 30: Figure 3-3.: Display/Touch Control Screen Mapped To Menu Charts

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 3-3.: Display/Touch Control Screen Mapped to Menu Charts 07275B DCN6418...
  • Page 31: Figure 3-4: Rear Panel Layout

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 3-4: Rear Panel Layout 07275B DCN6418...
  • Page 32: Table 3-3. Rear Panel Component Descriptions

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Table 3-3. Rear Panel Component Descriptions Component Function cooling fan Pulls ambient air into chassis through side vents and exhausts through rear. Connector for three-prong cord to apply AC power to the analyzer.
  • Page 33: Figure 3-5: Internal Layout

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 3-5: Internal Layout 07275B DCN6418...
  • Page 34: Connections And Setup

    ENERAL AFETY AZARD The T802 analyzer can be configured for both 100-130 V and 210-240 V at either 47 or 63 Hz. To avoid damage to your analyzer, make sure that the AC power voltage matches the voltage indicated on the Analyzer’s serial number label tag (See Figure 3-4) before plugging the T802 into line power.
  • Page 35: Figure 3-6: Analog In Connector

    See Section 7 for details on setting up the DAS. 3.3.1.3. ANALOG OUTPUT CONNECTIONS The T802 is equipped with several analog output channels accessible through the ANALOG OUT connector on the rear panel of the instrument. The standard configuration for these outputs is VDC. An optional current loop output is available for each (Section 3.3.1.4).
  • Page 36: Figure 3-7: Analog Output Connector

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Channel A4 is special. It can be set by the user (see Section 5.9.6) to output any one of the parameters accessible through the <TST TST> buttons of the unit’s Sample display.
  • Page 37: Figure 3-8: Current Loop Option Installed

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 3-8: Current Loop Option Installed ONVERTING URRENT NALOG UTPUTS TO TANDARD OLTAGE UTPUTS CAUTION Servicing or handling of circuit components requires electrostatic discharge (ESD) protection, i.e. ESD grounding straps, mats and containers. Failure to use ESD protection when working with electronic assemblies will void the instrument warranty.
  • Page 38 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual a) Remove the set screw located at the top center of the rear panel b) Remove the screws fastening the top cover to the unit (two per side).
  • Page 39: Figure 3-9: Status Output Connector

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual STATUS Figure 3-9: Status Output Connector Table 3-6: Status Output Signals Rear Panel Status Definition Condition Label SYSTEM OK ON if no faults are present. OFF any time the HOLD OFF feature is active, such as during calibration or when any faults exist invalidating the O measurement.
  • Page 40: Figure 3-10: Control Input Connector

    300 mA (combined with the analog output supply, if used). 3.3.1.7. CONCENTRATION ALARM RELAY (OPTION 61) The Teledyne API T-Series analyzers have an option for four (4) “dry contact” relays on the rear panel of the instrument. This relay option is different from and in addition to the “Contact Closures”...
  • Page 41: Figure 3-11: Concentration Alarm Relay

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 3-11: Concentration Alarm Relay Alarm 1 “System OK 2” Alarm 2 “Conc 1” Alarm 3 “Conc 2” Alarm 4 “Range Bit” “A 1” R LARM ELAY Alarm 1 which is “System OK 2” (system OK 1, is the status bit) is in the energized state when the instrument is “OK”...
  • Page 42 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual In this example, O Alarm 1 & CO Alarm 1 will both be associated with the “Alarm 2” relay on the rear panel. This allows you to have multiple alarm levels for individual gases.
  • Page 43: Figure 3-12: Default Pin Assignments, Rear Panel Com Port Connectors

    Check cables acquired from sources other than Teledyne API for pin assignments before using. Received from the factory, the analyzer is set up to emulate a DCE or modem, with Pin 3 of the DB-9 connector designated for receiving data and Pin 2 designated for sending data..
  • Page 44: Figure 3-13. Cpu Connector Pin-Outs For Rs-232 Mode

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 3-13. CPU Connector Pin-Outs for RS-232 Mode To assist in properly connecting the serial ports to either a computer or a modem, there are activity indicators just above the RS-232 port.
  • Page 45 Teledyne API T802 Paramagnetic O Analyzer Operation Manual COULD DAMAGE INSTRUMENT AND VOID WARRANTY ATTENTION Printed Circuit Assemblies (PCAs) are sensitive to electro-static discharges too small to be felt by the human nervous system. Failure to use ESD protection when working with electronic assemblies will void the instrument warranty.
  • Page 46: Figure 3-14: Jumper And Cables For Multidrop Mode

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 3-14: Jumper and Cables for Multidrop Mode (Note: If you are adding an instrument to the end of a previously configured chain, remove the shunt between Pins 21  22 of JP2 on the Multidrop/LVDS PCA in the instrument that was previously the last instrument in the chain.)
  • Page 47: Figure 3-15: Rs-232-Multidrop Pca Host/Analyzer Interconnect Diagram

    (edit as needed so that all instruments are set at the same baud rate). Note Teledyne API recommends setting up the first link, between the Host and the first analyzer, and testing it before setting up the rest of the chain. Note The (communication) Host instrument can address only one instrument at a time, each by its unique ID (see step 7 above).
  • Page 48: Pneumatic Connections

    AFETY AZARD While O is itself not toxic, the sample gas measured by, and in some cases the calibration gases used with the T802 can contain other components that are hazardous (e.g. NO, NO , SO , CO, etc). Obtain a Material Safety Data Sheet (MSDS) for each such gas. Read and rigorously follow the safety guidelines described there.
  • Page 49: Table 3-8: Nistsrms Available For Traceability Of O

    3.3.2.3. INTERFERENTS It should be noted that other gases also react to magnetic influences and will be detected by the T802’s paramagnetic sensor. Usually this influence is extremely minor and can be disregarded; however, several gases, such as Nitrogen dioxide ) and Nitric oxide (NO), have strong enough paramagnetic properties to be of concern.
  • Page 50: Figure 3-16: Pneumatic Connections-Basic Configuration-Using Bottled Span Gas

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual COULD DAMAGE INSTRUMENT AND VOID WARRANTY ATTENTION Remove dust plugs from rear panel exhaust and supply line fittings before powering on/operating instrument. These plugs should be kept for reuse in the event of future storage or shipping to prevent debris from entering the pneumatics.
  • Page 51 Attach an exhaust line to the analyzer’s EXHAUST outlet fitting. The exhaust line should be:  PTEF tubing; minimum O.D ¼”  A maximum of 10 meters long  Vented outside the T802 analyzer’s enclosure, preferably outside the shelter or at least into a well-ventilated area. 07275B DCN6418...
  • Page 52: Figure 3-17: T802 Internal Gas Flow (Basic Configuration)

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 3-17: T802 Internal Gas Flow (Basic Configuration) 07275B DCN6418...
  • Page 53: Figure 3-18: T802 - Internal Gas Flow With Co Sensor Option

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 3-18: T802 – Internal Gas Flow with CO Sensor Option Leak Check: MPORTANT Run a leak check once the appropriate pneumatic connections have been made; check all pneumatic fittings for leaks using the procedures defined in Section 10.3.3.
  • Page 54: Startup, Functional Checks, And Initial Calibration

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 3.4. STARTUP, FUNCTIONAL CHECKS, AND INITIAL CALIBRATION MPORTANT MPACT ON EADINGS OR The analyzer’s cover must be installed to ensure that the temperatures of the internal components are properly controlled.
  • Page 55: Figure 3-19: Viewing And Clearing T802 Warning Messages

    STANDBY RANGE=100.00 % O2=XXX.XX the analyzer’s main MESSAGE FIELD. TEST SETUP Figure 3-19: Viewing and Clearing T802 WARNING Messages Table 3-10 lists brief descriptions of the warning messages that may occur during startup. 07275B DCN6418...
  • Page 56: Functional Checks

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Table 3-10: Warning Messages MEANING MESSAGE ANALOG CAL WARNING The instrument’s A/D circuitry or one of its analog outputs is not calibrated. BOX TEMP WARN The temperature inside the chassis is outside the specified limits.
  • Page 57: Initial Calibration

     Mode Setting: SNGL  Analog Output Reporting Range: 20.95% (default displays 100.00%) 2. If the Dilution Ratio Option is enabled on your T802, perform the Dilution Ratio set up as presented in Section 3.4.3.2. 3. Set the expected Span Gas Concentration for O as presented in Section 3.4.3.3.
  • Page 58 Once you have completed the above set-up procedures, please fill out the Quality Questionnaire that was shipped with your unit and return it to Teledyne API. This information is vital to our efforts in continuously improving our service and our products. THANK YOU.
  • Page 59 Teledyne API T802 Paramagnetic O Analyzer Operation Manual Verify/change these settings by pressing: 3.4.3.1. REPORTING RANGE SETTINGS 07275B DCN6418...
  • Page 60 Teledyne API T802 Paramagnetic O Analyzer Operation Manual 3.4.3.2. DILUTION RATIO (OPTION) SET UP If the dilution ratio option is enabled on your T802 and your application involves diluting the sample gas before it enters the analyzer, set the dilution ratio as follows: SAMPLE RANGE=100.00 %...
  • Page 61 Teledyne API T802 Paramagnetic O Analyzer Operation Manual 3.4.3.3. SET O SPAN GAS CONCENTRATION Set the expected O span gas concentration. This should be 80% of concentration range for which the analyzer’s analog output range is set. SAMPLE RANGE=100.00 % O2=XXX.XX...
  • Page 62 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 3.4.3.4. ZERO/SPAN CALIBRATION To perform the zero/span calibration procedure, press: The CO sensor assembly itself does not have any serviceable parts and is enclosed in an insulated canister.
  • Page 63: Operating Instructions

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual SECTION II – OPERATING INSTRUCTIONS 07275B DCN6418...
  • Page 64 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual This page intentionally left blank. 07275B DCN6418...
  • Page 65: Basic Operation

    4.1. OVERVIEW OF OPERATING MODES The T802 software has a variety of operating modes. Most commonly, the analyzer will be operating in Sample Mode. In this mode a continuous read-out of the gas concentration is displayed on the front panel. SAMPLE mode is used ...
  • Page 66: Figure 4-1: Front Panel Touchscreen And Display

    This is the basic calibration mode of the instrument and is activated by pressing the CAL key. SETUP mode is being used to configure the analyzer. The gas measurement will continue during this SETUP [X.X process. The revision of the T802 firmware being run will appear after the word “SETUP” 2 & 3 CAL O2 Z[type] Unit is performing O ZERO calibration procedure.
  • Page 67: Sample Mode

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Basic Operation 4.2. SAMPLE MODE This is the analyzer’s standard operating mode. In this mode the instrument is analyzing the gas in the sample chamber, calculating O concentration and reporting this information to the user via the front panel display, the analog outputs and, if set up properly, the RS-232/485/Ethernet ports.
  • Page 68: Calibration Mode

    4.3. CALIBRATION MODE The T802 will switch into calibration mode when the user touches the CAL button. In this mode the user can, in conjunction with introducing zero or span gases of known concentrations into the analyzer, cause it to adjust and recalculate the slope (gain) and offset of the its measurement range.
  • Page 69: Setup Mode

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Basic Operation 4.4. SETUP MODE The SETUP mode contains a variety of choices that are used to configure the analyzer’s hardware and software features, perform diagnostic procedures, gather information on the instrument’s performance and configure or access data from the internal data acquisition system (DAS).
  • Page 70: Secondary Setup Menu (Setup>More)

    Basic Operation Teledyne API T802 Paramagnetic O Analyzer Operation Manual 4.4.2. SECONDARY SETUP MENU (SETUP>MORE) Table 6-5: Secondary Setup Mode Features and Functions MENU MANUAL MODE OR FEATURE DESCRIPTION SECTION ITEM Used to set up and operate the analyzer’s various external I/O...
  • Page 71: Setup Menu

    Special instrument or software features or installed options may also be listed here.  Use this information to identify the software and hardware installed in your T802 analyzer when contacting Technical Support. To access the configuration table, press: SAMPLE RANGE=100.00 % O2=XXX.XX...
  • Page 72: Setup  Rnge: Analog Output Reporting Range Configuration

    21% of the range of the recording device. The T802 analyzers solve this problem by allowing the user to select a scaled reporting range for the analog outputs that only includes that portion of the physical range relevant to the specific application.
  • Page 73: Analog Output Ranges For O Concentration

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.4.2. ANALOG OUTPUT RANGES FOR O CONCENTRATION The analyzer has several active analog output signals accessible through a connector on the rear panel (see Figure 3-4). ANALOG OUT CONC RANGE1 concentration Only active if the Optional CO...
  • Page 74: Reporting Range Modes

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.4.3. REPORTING RANGE MODES The T802 provides three analog output range modes to choose from.  Single range (SNGL) mode sets a single maximum range for the analog output. If single range is selected both outputs are slaved together and will represent the same measurement span (e.g.
  • Page 75 Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.4.3.1. RNGE  MODE  SNGL: CONFIGURING THE T802 ANALYZER FOR SINGLE RANGE MODE Single Range Mode (SNGL) is the default reporting range mode for the analyzer. When the single range mode is selected (SNGL), all analog O...
  • Page 76 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.4.3.2. RNGE  MODE  DUAL: CONFIGURING THE T802 ANALYZER FOR DUAL RANGE MODE Selecting the DUAL range mode allows the A1 and A2 outputs to be configured with different reporting ranges.
  • Page 77 Teledyne API T802 Paramagnetic O Analyzer Operation Manual Note If the optional CO sensor is installed, the concentration field of the T802’s display will report value labeled, ”CO2 RANGE:”. Only one test function is available (CO2 RNG) which reflects the range setting for C2L and only this value is reported via the analyzer’s Analog...
  • Page 78 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.4.3.3. RNGE  MODE  AUTO: CONFIGURING THE T802 ANALYZER FOR AUTO RANGE MODE In AUTO range mode, the analyzer automatically switches the reporting range between two user-defined ranges (low and high).
  • Page 79: Setup Rnge  Dil: Using The Optional Dilution Ratio Feature

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 5.4.4. SETUP RNGE  DIL: USING THE OPTIONAL DILUTION RATIO FEATURE This feature is a optional software utility that allows the user to compensate for any dilution of the sample gas that may occur before it enters the sample inlet.
  • Page 80: Setup  Pass: Password Feature

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 3. Ensure that the upper span limit entered for the reporting range is the maximum expected concentration of the non-diluted gas. 4. Set the dilution factor as a gain (e.g., a value of 20 means 20 parts diluent and 1 part of sample gas): 5.
  • Page 81 Teledyne API T802 Paramagnetic O Analyzer Operation Manual password (default 818) is required to enter the VARS or DIAG menus in the SETUP>MORE menu. Table 5-1: Password Levels PASSWORD LEVEL MENU ACCESS ALLOWED Null (000) Operation All functions of the main menu (top level, or Primary, menu)
  • Page 82 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Example: If all passwords are enabled, the following keypad sequence would be required to enter the SETUP menu: SAMPLE RANGE=100.00 % O2=XXX.XX <TST TST> CAL SETUP SYSTEM ENTER SETUP PASS:0...
  • Page 83: Setup  Clk: Setting The T802 Analyzer'sinternal Clock

    5.6.1. SETTING THE INTERNAL CLOCK’S TIME AND DAY The T802 has a time of day clock that supports the time of day TEST function, the time stamps for the DAS feature and most COM port messages. To set the clock’s time and day, press: (The ACAL submenu in the Primary Setup Menu is a special configuration;...
  • Page 84: Adjusting The Internal Clock's Speed

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.6.2. ADJUSTING THE INTERNAL CLOCK’S SPEED In order to compensate for CPU clocks that run faster or slower, you can adjust a variable called CLOCK_ADJ to speed up or slow down the clock by a fixed amount every day.
  • Page 85: Setup  More Comm: Communication Ports

    Each type of Teledyne API’s analyzer is configured with a default ID code. The default ID code for the T802 analyzers is typically 802, but could also be “0”. The ID number is only important if more than one analyzer is connected to the same communications channel such as when several analyzers are: ...
  • Page 86: Inet (Ethernet)

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual To edit the instrument’s ID code, press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). The ID can also be used for to identify any one of several analyzers attached to the same network but situated in different physical locations, e.g., by location...
  • Page 87: Com1[Com2] (Mode, Baude Rate And Test Port)

    VARS menu. The following table lists all variables that are available within the 818 password protected level. See Appendix A2 for a detailed listing of all of the T802 variables that are accessible through the remote interface.
  • Page 88: Table 5-2: Variable Names (Vars)

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Table 5-2: Variable Names (VARS) VARS ALLOWED VARIABLE DESCRIPTION Default SETTINGS settings Changes the internal Data Acquisition System (DAS) HOLD May be set for OFF timer: intervals No data are stored in the DAS channels during situations between 15 min.
  • Page 89 Teledyne API T802 Paramagnetic O Analyzer Operation Manual To access and navigate the VARS menu, use the following key sequence. SAMPLE RANGE=100.00 % O2=XXX.XX <TST TST> CAL SETUP SETUP X.X PRIMARY SETUP MENU CFG ACAL DAS RNGE PASS CLK MORE EXIT SETUP X.X...
  • Page 90: Setup  More  Diag: Diagnostics Functions

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9. SETUP  MORE  DIAG: DIAGNOSTICS FUNCTIONS series diagnostic tools grouped together under SETUPMOREDIAG menu. These tools can be used in a variety of troubleshooting and diagnostic procedures and are referred to in many places of the maintenance and trouble-shooting sections of this manual.
  • Page 91 Teledyne API T802 Paramagnetic O Analyzer Operation Manual To access the DIAG functions press the following menu sequence: SAMPLE RANGE=100.00 % O2=XXX.XX <TST TST> CAL SETUP SETUP X.X PRIMARY SETUP MENU CFG DAS ACAL RNGE PASS CLK MORE EXIT SETUP X.X...
  • Page 92: Signal I/O

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9.1. SIGNAL I/O The signal I/O diagnostic mode allows a user to review and change the digital and analog input/output functions of the analyzer. It can also be used for troubleshooting purposes (Section 11.1.3).
  • Page 93: Analog Output

    The fourth output (A4) outputs a signal that can be set to represent the current value of one of several test functions (see Table 5-8). 5.9.3. ANALOG I/O CONFIGURATION The following lists the analog I/O functions that are available in the T802 analyzer. Table 5-4: DIAG - Analog I/O Functions...
  • Page 94 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual To access the ANALOG I/O CONFIGURATION sub menu, press: SAMPLE RANGE=100.00 % O2=XXX.XX <TST TST> CAL SETUP SETUP X.X PRIMARY SETUP MENU CFG ACAL DAS RNGE PASS CLK...
  • Page 95: Table 5-5: Analog Output Voltage Range Min/Max

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9.3.1. ANALOG OUTPUT VOLTAGE / CURRENT RANGE SELECTION In its standard configuration the analog outputs are set to output a 0 – 5 VDC signals. Several other output ranges are available. Each range is usable from - 5% to + 5% of the rated span.
  • Page 96 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9.3.2. CALIBRATION OF THE ANALOG OUTPUTS Analog output calibration should to be carried out on first startup of the analyzer (performed in the factory as part of the configuration process) or whenever recalibration is required.
  • Page 97 Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9.3.3. ENABLING OR DISABLING THE AUTOCAL FOR AN INDIVIDUAL ANALOG OUTPUT To enable or disable the AutoCal feature for an individual analog output, elect the ANALOG I/O CONFIGURATION submenu (see Section 5.9.3) then press:...
  • Page 98 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9.3.4. AUTOMATIC GROUP CALIBRATION OF THE ANALOG OUTPUTS MPORTANT MPACT ON EADINGS OR Manual calibration should be used for any analog output set for a 0.1V output range or in cases where the outputs must be closely matched to the characteristics of the recording device.
  • Page 99 Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9.3.5. AUTOMATIC INDIVIDUAL CALIBRATION OF THE ANALOG OUTPUTS To use the AUTO CAL feature to initiate an automatic calibration for an individual analog output, select the ANALOG I/O CONFIGURATION submenu (see Section 5.9.3) then press:...
  • Page 100: Table 5-6: Voltage Tolerances For The Test Channel Calibration

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9.3.6. MANUAL CALIBRATION OF THE ANALOG OUTPUTS CONFIGURED FOR VOLTAGE RANGES For highest accuracy, the voltages of the analog outputs can be manually calibrated. Note The menu for manually adjusting the analog output signal level will only appear if the AUTO-CAL feature is turned off for the channel being adjusted (See Section 5.9.3.3).
  • Page 101 Teledyne API T802 Paramagnetic O Analyzer Operation Manual 07275B DCN6418...
  • Page 102: Figure 5-3: Setup For Checking / Calibration Current Output Signal Levels Using An Ammeter

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9.3.7. MANUAL ADJUSTMENT OF CURRENT LOOP OPTION OUTPUT SPAN AND OFFSET A current loop option may be purchased for the A1, A2 and A3 analog outputs of the analyzer. This option places circuitry in series with the output of the A-to-D converter on the motherboard that changes the normal DC voltage output to a 0- 20 milliamp signal (See Section 3.3.1.4).
  • Page 103 Teledyne API T802 Paramagnetic O Analyzer Operation Manual To adjust the zero and span signal levels of the current outputs, select the ANALOG I/O CONFIGURATION submenu (see Section 5.9.3) then press: An alternative method for measuring the output of the Current Loop converter is to connect a 250 ohm 1% resistor across the current loop output in lieu of the...
  • Page 104: Figure 5-4: Alternative Setup Using 250Ω Resistor For Checking Current Output Signal Levels

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual current meter (see Figure 3-7 for pin assignments and diagram of the analog output connector). This allows the use of a voltmeter connected across the resistor to measure converter output as VDC or mVDC.
  • Page 105: Turning An Analog Output Over-Range Feature On/Off

    5.9.4. TURNING AN ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF In its default configuration, a ± 5% over-range is available on each of the T802’s analog outputs. This over-range can be disabled if your recording device is sensitive to excess voltage or current.
  • Page 106: Adding A Recorder Offset To An Analog Output

    Some analog signal recorders require that the zero signal be significantly different from the baseline of the recorder in order to record slightly negative readings from noise around the zero point. This can be achieved in the T802 by defining a zero offset, a small voltage (e.g., 10% of span).
  • Page 107: Selecting A Test Channel Function For Output A4

    T802 Paramagnetic O Analyzer Operation Manual 5.9.6. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4 The test functions available to be reported are: Table 5-8: Test Channels Functions available on the T802’s Analog Output TEST CHANNEL DESCRIPTION ZERO FULL SCALE...
  • Page 108 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual SAMPLE RANGE=100.00 % O2=XXX.XX <TST TST> CAL SETUP SETUP X.X PRIMARY SETUP MENU CFG ACAL DAS RNGE PASS MORE EXIT SETUP X.X SECONDARY SETUP MENU COMM VARS DIAG EXIT SETUP X.X...
  • Page 109: Ain Calibration

    T802 Paramagnetic O Analyzer Operation Manual 5.9.7. AIN CALIBRATION This is the sub-menu to conduct a calibration of the T802 analyzer’s analog inputs. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard or power supplies.
  • Page 110: Analog Inputs (Xin1

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9.8. ANALOG INPUTS (XIN1…XIN8) OPTION CONFIGURATION To configure the analyzer’s optional analog inputs, define for each channel:  gain (number of units represented by 1 volt)  offset (volts) ...
  • Page 111: Setup More  Alrm: Using The Gas Concentration Alarms (Option 61)

    Analyzer Operation Manual 5.10. SETUP MORE  ALRM: USING THE GAS CONCENTRATION ALARMS (OPTION 61) The T802 includes two O concentration alarms. Each alarm has a user settable limit, and is associated with an opto-isolated TTL relay accessible via the status output connector on the instrument’s back panel (See Section 3.3.1.5).
  • Page 112: Setting The T802 Option 61 Concentration Alarm Limits

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.10.1. SETTING THE T802 OPTION 61 CONCENTRATION ALARM LIMITS To enable either of the O concentration alarms and set the Limit points, press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).
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  • Page 114 07275B DCN6418...
  • Page 115: Communications Setup And Operation

    COMMUNICATIONS SETUP AND OPERATION This instrument’s rear panel connections include an Ethernet port, a USB port (option) and two serial communication (COM) ports labeled RS232, which is the COM1 port, and COM2 (see Figure 3-2). Both COM ports operate similarly and give the user the ability to communicate with, issue commands to, and receive data from the analyzer through an external computer system or terminal.
  • Page 116: Com Port Communication Modes

    Modes are listed in the order in which they appear in the SETUP  MORE  COM  COM[1 OR 2]  MODE menu The default setting for this feature is ON. Do not disable unless instructed to by Teledyne API Technical Support personnel.
  • Page 117 Teledyne API T802 Paramagnetic O Analyzer Operation Manual Press the following button sequence to select communication modes for one of the COM Ports, such as the following example where HESSEN is enabled: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).
  • Page 118: Com Port Baud Rate

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 6.2.2. COM PORT BAUD RATE select baud rate either Ports, SETUP>MORE>COMM and select either COM1 or COM2 as follows: 07275B DCN6418...
  • Page 119: Com Port Testing

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual 6.2.3. COM PORT TESTING The serial ports can be tested for correct connection and output in the COM menu. This test sends a string of 256 ‘w’ characters to the selected COM port.
  • Page 120: Remote Access Via The Ethernet

    6.3.1. CONFIGURING THE ETHERNET INTERFACE USING DHCP The Ethernet for your T802 uses Dynamic Host Configuration Protocol (DHCP) to configure its interface with your LAN automatically. This requires that your network servers also be running DHCP. The analyzer will do this the first time you turn the instrument on after it has been physically connected to your network.
  • Page 121: Table 6-3: Lan/Internet Configuration Properties

    HOST NAME addressed from other computers on the LAN or via the Internet. To change, see Section 6.3.2.1. Do not change the setting for this property unless instructed to by Teledyne API’s Technical Support personnel. Note If the gateway IP, instrument IP and the subnet mask are all zeroes (e.g.
  • Page 122 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual To view the above properties listed in Table 6-3, press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 07275B DCN6418...
  • Page 123: Manually Configuring The Network Ip Addresses

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual 6.3.2. MANUALLY CONFIGURING THE NETWORK IP ADDRESSES There are several circumstances when you may need to configure the interface settings of the analyzer’s Ethernet card manually:  your LAN is not running a DHCP software package ...
  • Page 124 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Internet Configuration Touchscreen Functions (Continued from preceding illustration) BUTTON FUNCTION Press this key to cycle through the range of numerals and available characters (“0 – 9” & “ . ”) <CH CH>...
  • Page 125 The HOSTNAME is the name by which the analyzer appears on your network.  The default name for all Teledyne API T802 analyzers is T802. To change this name (particularly if you have more than one T802 analyzer on your network), press: BUTTON FUNCTION <CH...
  • Page 126: Usb Port For Remote Access

    Hardware → Device Manager). This is the com port that should be set in the communications software, such as APICOM or Hyperterminal. Refer to the Quick Start (Direct Cable Connection) section of the Teledyne APICOM Manual, PN 07463. 07275B DCN6418...
  • Page 127 Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5. In the instrument’s SETUP>MORE>COMM>COM2 menu, make the following settings: Baud Rate: 115200 COM2 Mode Settings: Quiet Mode SECURITY MODE Computer Mode MULTIDROP MODE MODBUS RTU ENABLE MODEM MODBUS ASCII ERROR CHECKING...
  • Page 128: Communications Protocols

    The following set of instructions assumes that the user is familiar with MODBUS communications, and provides minimal information to get started. For additional instruction, please refer to the Teledyne API MODBUS manual, PN 06276. Also refer to www.modbus.org for MODBUS communication protocols.
  • Page 129 Teledyne API T802 Paramagnetic O Analyzer Operation Manual Example Read/Write Definition window: Example Connection Setup window: Example MODBUS Poll window 07275B DCN6418...
  • Page 130: Hessen

    Even Duplex Full Half To change the baud rate of the T802’s COM ports, See Section 6.2.2. To change the rest of the COM port parameters listed in the table above, see Section 6.2 and Table 6-1. Note Make sure that the communication parameters of the host computer are also properly set.
  • Page 131 6.5.2.2. ACTIVATING HESSEN PROTOCOL Once the COM port has been properly configured, the next step in configuring the T802 to operate over a Hessen protocol network is to activate the Hessen mode for COM ports and configure the communication parameters for the port(s) appropriately.
  • Page 132 For more specific information about the difference between TYPE 1and TYPE 2 download the Manual Addendum for Hessen Protocol from the Teledyne API web site: http://www.teledyne-api.com/manuals/. To select a Hessen Protocol Type press: (The ACAL submenu in the Primary Setup Menu is a special configuration;...
  • Page 133: Table 6-5: Teledyne Api Hessen Protocol Response Modes

    Analyzer Operation Manual 6.5.2.4. SETTING THE HESSEN PROTOCOL RESPONSE MODE The Teledyne API implementation of Hessen Protocol allows the user to choose one of several different modes of response for the analyzer. Table 6-5: Teledyne API Hessen Protocol Response Modes...
  • Page 134 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 6.5.2.5. GAS LIST ENTRY FORMAT AND DEFINITIONS The T802 analyzer keeps a list of available gas types. Each entry in this list is of the following format. [GAS TYPE],[RANGE],[GAS ID],[REPORTED] WHERE: GAS TYPE = The type of gas being reported (e.g.
  • Page 135 Teledyne API T802 Paramagnetic O Analyzer Operation Manual 6.5.2.6. EDITING OR ADDING HESSEN GAS LIST ENTRIES To add or edit an entry to the Hessen Gas List, press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).
  • Page 136 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 6.5.2.7. DELETING HESSEN GAS LIST ENTRIES To delete an entry from the Hessen Gas list, press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).
  • Page 137: Table 6-6: Default Hessen Status Flag Assignments

    Be careful not to assign conflicting flags to the same bit as each status bit will be triggered if any of the assigned flags is active. While these units are assigned flags, they are not applicable in the T802 which reports in % when measuring O...
  • Page 138 Each instrument on a Hessen Protocol network must have a unique ID code. If more than one T802 analyzer is on the Hessen network, you will have to change this code for all but one of the T802 analyzer’s on the Hessen network (see Section 5.7.1).
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  • Page 140: Data Acquisition System (Das) & Apicom

    DAS structure and configuration, which is briefly described here. The T802 includes a basic DAS configuration, which is enabled by default. New data channels are also enabled by default, but each channel may be turned off for later or occasional use.
  • Page 141: Das Structure

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual MPORTANT MPACT ON EADINGS OR DAS operation is suspended whenever its configuration is edited using the analyzer’s front panel and therefore data may be lost. To prevent such data loss, it is recommended to use the APICOM graphical user interface for DAS changes.
  • Page 142: Default Das Channels

    More with APICOM, but only the first six are displayed on the front panel). For information regarding the maximum number of channels, parameters, and records and how to calculate the file size for each data channel, refer to the DAS manual downloadable from the TAPI website at http://www.teledyne-api.com/manuals/ under Special Manuals.
  • Page 143 Teledyne API T802 Paramagnetic O Analyzer Operation Manual  The CALDAT channel collects data based on events (e.g. a calibration operation) rather than a timed interval and therefore does not represent any specific length of time. As with all data channels, a date and time stamp is recorded for every logged data point.
  • Page 144: Figure 7-1: Default Das Channel Setup

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Triggering Events and Data Parameters/Functions for these default channels are: Figure 7-1: Default DAS Channel Setup 07275B DCN6418...
  • Page 145: Setup Das View: Viewing Das Channels And Individual Records

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual 7.1.3. SETUP DAS VIEW: VIEWING DAS CHANNELS AND INDIVIDUAL RECORDS DAS data and settings can be viewed on the front panel through the following keystroke sequence. SAMPLE SAMPLE RANGE=100.00 % RANGE=500.0 PPB NOX= XXXX O2=XXX.XX...
  • Page 146: Setup Das Edit: Accessing The Das Edit Mode

    Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 7.1.4. SETUP DAS EDIT: ACCESSING THE DAS EDIT MODE DAS configuration is most conveniently done through the APICOM remote control program. The following list of key strokes shows how to edit using the front panel.
  • Page 147 Teledyne API T802 Paramagnetic O Analyzer Operation Manual 7.1.4.1. EDITING DAS DATA CHANNEL NAMES To edit the name of a DAS data channel, follow the instruction shown in Section 7.1.4 then press: Starting at the EDIT CHANNEL MENU SETUP X.X...
  • Page 148 7.1.4.3. EDITING DAS PARAMETERS Data parameters are types of data that may be measured and stored by the DAS. For each Teledyne API analyzer model, the list of available data parameters is different, fully defined and not customizable. Appendix A-5 lists firmware specific data parameters for the T802.
  • Page 149: Table 7-3: Das Data Parameter Functions

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual diagnostic measurements as well as calibration data such as stability, slope and offset. Most data parameters have associated measurement units, such as mV, ppb, cm³/min, etc., although some parameters have no units (e.g. SLOPE). With the exception of concentration readings, none of these units of measure can be changed.
  • Page 150 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 07275B DCN6418...
  • Page 151 Teledyne API T802 Paramagnetic O Analyzer Operation Manual Note When the STORE NUM SAMPLES feature is turned on, the instrument will store the number of measurements that were used to compute the AVG, SDEV, MIN or MAX value but not the actual measurements themselves.
  • Page 152 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual To define the REPORT PERIOD, follow the instruction shown in Section 7.1.4 then press: The SAMPLE PERIOD and REPORT PERIOD intervals are synchronized to the beginning and end of the appropriate interval of the instrument’s internal clock.
  • Page 153 Teledyne API T802 Paramagnetic O Analyzer Operation Manual 7.1.4.5. REPORT PERIODS IN PROGRESS WHEN INSTRUMENT IS POWERED OFF If the instrument is powered off in the middle of a REPORT PERIOD, the samples accumulated so far during that period are lost. Once the instrument is turned back on, the DAS begins taking samples and temporarily storing them in volatile memory as part of a new REPORT PERIOD.
  • Page 154 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual To set the NUMBER OF RECORDS, follow the instruction shown in Section 7.1.4 then press: 07275B DCN6418...
  • Page 155 Teledyne API T802 Paramagnetic O Analyzer Operation Manual 7.1.4.7. RS-232 REPORT FUNCTION The DAS can automatically report data to the communications ports, where they can be captured with a terminal emulation program or simply viewed by the user using the APICOM software.
  • Page 156 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 7.1.4.8. ENABLING / DISABLING THE HOLD OFF FEATURE The DAS HOLD OFF feature prevents data collection during calibration operations. To enable or disable the HOLD OFF, follow the instruction shown in Section 7.1.4 then press:...
  • Page 157 Teledyne API T802 Paramagnetic O Analyzer Operation Manual 7.1.4.9. THE COMPACT REPORT FEATURE When enabled, this option avoids unnecessary line breaks on all RS-232 reports. Instead of reporting each parameter in one channel on a separate line, up to five parameters are reported in one line.
  • Page 158 Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 7.1.4.11. DISABLING/ENABLING DATA CHANNELS Data channels can be temporarily disabled, which can reduce the read/write wear on the disk-on-module. To disable a data channel, follow the instruction shown in Section 7.1.4 then...
  • Page 159: Remote Das Configuration

    The DAS can be configured and operated remotely via either the APICOM interface or a terminal emulation program. (Refer to Section 8 of this manual for details on remote operation of the T802 analyzer). 7.2.1. DAS CONFIGURATION VIA APICOM Figure 7-2 shows an example of APICOM’s main interface, which emulates the look and functionality of the instrument’s actual front panel.
  • Page 160 Refer to the APICOM manual for details on these procedures. The APICOM user manual (Teledyne API PN 058130000) is included in the APICOM installation file, which can be downloaded at http://www.teledyne-api.com/manuals/.
  • Page 161: Das Configuration Via Terminal Emulation Programs

    Analyzer Operation Manual 7.2.2. DAS CONFIGURATION VIA TERMINAL EMULATION PROGRAMS Although Teledyne API recommends the use of APICOM, the DAS can also be accessed and configured through a terminal emulation program such as HyperTerminal (see Figure 7-4 for example). It is best to start by downloading...
  • Page 162: Remote Operation

    Ethernet. Running APICOM, a user can:  Establish a link from a remote location to the T802 through direct cable connection via RS-232 modem or Ethernet.  View the instrument’s front panel and remotely access all functions that could be accessed when standing in front of the instrument.
  • Page 163: Interactive Mode

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Remote Operation 8.2. INTERACTIVE MODE Interactive mode is used with a terminal emulation programs or a “dumb” computer terminal. 8.2.1. REMOTE CONTROL VIA A TERMINAL EMULATION PROGRAM Start a terminal emulation programs such as HyperTerminal. All configuration...
  • Page 164: Table 8-2: Teledyne Api Serial I/O Command Types

    Remote Operation Teledyne API T802 Paramagnetic O Analyzer Operation Manual be executed. Press ? <CR> or refer to Appendix A-6 for a list of available command designators <CR> is a carriage return. All commands must be terminated by a carriage return (usually achieved by pressing the ENTER key on a computer).
  • Page 165 Teledyne API T802 Paramagnetic O Analyzer Operation Manual Remote Operation Text strings: Used to represent data that cannot be easily represented by other data types, such as data channel names, which may contain letters and numbers.  They consist of a quotation mark, followed by one or more printable characters, including spaces, letters, numbers, and symbols, and a final quotation mark.
  • Page 166: Remote Access By Modem

     The DTE-DCE switch on the rear panel is in the DCE position.  The T802 COM port is set for a baud rate that is compatible with the modem,  The Modem is designed to operate with an 8-bit word length with one stop bit.
  • Page 167 Teledyne API T802 Paramagnetic O Analyzer Operation Manual Remote Operation To initialize the modem press: SAMPLE RANGE=100.00 % O2=XXX.XX <TST TST> CAL SETUP SETUP X.X PRIMARY SETUP MENU CFG ACAL DAS RNGE PASS CLK MORE EXIT SETUP X.X SECONDARY SETUP MENU...
  • Page 168: Com Port Password Security

    Analyzer Operation Manual 8.4. COM PORT PASSWORD SECURITY In order to provide security for remote access of the T802, a LOGON feature can be enabled to require a password before the instrument will accept commands. This is done by turning on the SECURITY MODE (Mode 4, Section 6.2.1).
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  • Page 171: Calibration Procedures

    This section describes the procedure for checking the calibration of the T802 and calibrating the instrument. Also included are instructions for selecting the reporting range to be calibrated when the T802 analyzer is set to operate in either the DUAL or AUTO reporting range modes.
  • Page 172: Before Calibration

    If any problems occur while performing the following calibration procedures, refer to Section 11 for troubleshooting tips. 9.1.1. REQUIRED EQUIPMENT, SUPPLIES, AND EXPENDABLES Calibration of the T802 analyzer requires a certain amount of equipment and supplies. These include, but are not limited to, the following:  Zero-air source.
  • Page 173: Data Recording Devices

    5%, the proper span gas would be 4% 9.1.3. DATA RECORDING DEVICES A strip chart recorder, data acquisition system or digital data acquisition system should be used to record data from the serial or analog outputs of the T802. 07275A (DCN6005) 07275B DCN6418...
  • Page 174: Manual Calibration Checks And Calibration

     Data recording devices should be capable of bi-polar operation so that negative readings can be recorded.  For electronic data recording, the T802 provides an internal data acquisition system (DAS), which is described in detail in Section 7 APICOM, a remote control program, is also provided as a convenient and powerful tool for data handling, download, storage, quick check and plotting (see Section 8.1.1).
  • Page 175: Performing A Basic Manual Calibration Check

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Calibration Procedures 9.2.2. PERFORMING A BASIC MANUAL CALIBRATION CHECK Note If the ZERO or SPAN menu buttons are not displayed, the measurement made during this cal check is out of the allowable range allowed for a reliable calibration.
  • Page 176: Performing A Basic Manual Calibration

    Calibration Procedures Teledyne API T802 Paramagnetic O Analyzer Operation Manual 9.2.3. PERFORMING A BASIC MANUAL CALIBRATION The following section describes the basic method for manually calibrating the T802. If the analyzer’s reporting range is set for the DUAL or AUTO range modes, a step will appear for selecting which range is to be calibrated: RNG1 (LOW) or RNG2 (HIGH).
  • Page 177 Teledyne API T802 Paramagnetic O Analyzer Operation Manual Calibration Procedures 9.2.3.2. ZERO/SPAN POINT CALIBRATION PROCEDURE 07275A (DCN6005) 07275B DCN6418...
  • Page 178: Assessing Calibration Quality

    OFFSET -0.500 0.000 0.500 These values should not be significantly different from the values recorded on the Teledyne API Final Test and Validation Data Sheet that was shipped with your instrument. Section 11 If they are, refer to troubleshooting in...
  • Page 179 Teledyne API T802 Paramagnetic O Analyzer Operation Manual Calibration Procedures To carry out this adjustment, the current ambient atmospheric pressure must be known. Before performing the following pressure calibration, ensure that the pressure being measured by the analyzer’s internal sensor is equal to ambient atmospheric pressure by disconnecting: ...
  • Page 180: Flow Calibration

    Calibration Procedures Teledyne API T802 Paramagnetic O Analyzer Operation Manual 9.4.2. FLOW CALIBRATION The flow calibration allows the user to adjust the values of the sample flow rates as they are displayed on the front panel and reported through COM ports to match the actual flow rate measured at the sample inlet.
  • Page 181: Calibration Of The Optional Co Sensor

    CALIBRATION SETUP The pneumatic connections for calibrating are as follows Figure 9-2: Sensor Calibration Set Up SENSOR ZERO GAS: Teledyne API recommends using pure N when calibration the zero point of your CO sensor option. SENSOR SPAN GAS: Teledyne API recommends using 16% CO...
  • Page 182: Sensor Stability Function

    Calibration Procedures Teledyne API T802 Paramagnetic O Analyzer Operation Manual 9.5.3. ACTIVATE CO SENSOR STABILITY FUNCTION To change the stability test function from O concentration to the CO sensor output, press: <TST TST> SETUP SETUP X.X DAS ACAL RANG PASS CLK EXIT SETUP X.X...
  • Page 183: Co Zero/Span Calibration

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Calibration Procedures (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 9.5.4. CO ZERO/SPAN CALIBRATION: To perform the zero/span calibration procedure: 07275A (DCN6005) 07275B DCN6418...
  • Page 184 Calibration Procedures Teledyne API T802 Paramagnetic O Analyzer Operation Manual This page intentionally left blank. 07275A (DCN6005) 07275B DCN6418...
  • Page 185: Maintenance And Service

    PART III – MAINTENANCE AND SERVICE 07275A (DCN6005) 07275B DCN6418...
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  • Page 187: Maintenance Schedule & Procedures

    MAINTENANCE SCHEDULE & PROCEDURES The T802 Paramagnetic Oxygen Analyzer utilizes a technology that is non- depleting and requires very little maintenance. However, there are a minimal number of simple procedures that when performed regularly will ensure that the analyzer continues to operate accurately and reliably over its lifetime. Repairs and troubleshooting are covered in Section 11 of this manual.
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  • Page 189: Table 10-1. T802 Maintenance Schedule

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Maintenance Schedule & Procedures Table 10-1. T802 Maintenance Schedule DATE PERFORMED ITEM ACTION FREQ MANUAL CHECK REQ’D. Particulate Weekly or as Replace 10.3.1 Filter needed Weekly or after Verify Test Record and 11.1.2...
  • Page 190: Table 10-2: T802 Test Function Record

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Maintenance Schedule & Procedures Table 10-2: T802 Test Function Record DATE RECORDED OPERATING FUNCTION MODE* STABIL O2 ZERO CAL PRES SAMPLE O2SLOPE SPAN CAL O2 OFFSET ZERO CAL 07275B DCN6418 07275A (DCN6005)
  • Page 191: Predictive Diagnostics

    Maintenance Schedule & Procedures Teledyne API T802 Paramagnetic O Analyzer Operation Manual 10.2. PREDICTIVE DIAGNOSTICS The Test Functions can be used to predict failures by looking at how their values change over time. Initially it may be useful to compare the state of these Test Functions to the values recorded on the printed record of the final calibration performed on your instrument at the factory.
  • Page 192: Rebuilding The Sample Pump

    Analyzer Operation Manual To change the filter: 1. Turn OFF the analyzer to prevent drawing debris into the instrument. 2. Open the T802’s hinged front panel and unscrew the knurled retaining ring on the filter assembly. Figure 10-1: Sample Particulate Filter Assembly 3.
  • Page 193: Performing Leak Checks

    10.3.3.2. PRESSURE LEAK CHECK If you can’t locate the leak by the above procedure, use the following procedure. Obtain a leak checker similar to the Teledyne API PN 01960, which contains a small pump, shut-off valve and pressure gauge. Alternatively, a convenient source of low-pressure gas is a tank of span gas, with the two-stage regulator adjusted to less than 15 psi with a shutoff valve and pressure gauge.
  • Page 194: Performing A Sample Flow Check

    Maintenance Schedule & Procedures Teledyne API T802 Paramagnetic O Analyzer Operation Manual CAUTION ENERAL AFETY AZARD Do not use bubble solution with vacuum applied to the analyzer. The solution may contaminate the instrument. Do not exceed 15 PSI pressure. 1. Turn OFF power to the instrument.
  • Page 195: Cleaning The Optical Bench

    10.3.6. CLEANING EXTERIOR SURFACES OF THE T802 If necessary, the exterior surfaces of the T802 can be cleaned with a clean damp cloth. Do NOT submerge any part of the instrument and do NOT use any cleaning solution.
  • Page 196 Maintenance Schedule & Procedures Teledyne API T802 Paramagnetic O Analyzer Operation Manual This page intentionally left blank. 07275B DCN6418...
  • Page 197: Troubleshooting And Service

    Maintenance Schedule & Procedures Teledyne API T802 Paramagnetic O Analyzer Operation Manual TROUBLESHOOTING AND SERVICE This section describes a variety of methods for identifying the source of performance problems with the analyzer. Also included here are procedures that are used to repair the instrument.
  • Page 198: Fault Diagnosis With Warning Messages

    Troubleshooting and Service Teledyne API T802 Paramagnetic O Analyzer Operation Manual 1. Note any WARNING MESSAGES and take corrective action as necessary. 2. Examine the values of all TEST functions and compare them to factory values. Note any major deviations from the factory values and take corrective action.
  • Page 199 Teledyne API T802 Paramagnetic O Analyzer Operation Manual Troubleshooting and Service Top: the CLR button is available to clear the warning message displayed in the Param field. Bottom: the MSG button indicates that at least one warning message has not yet been cleared The analyzer will also alert the user via the Serial I/O COM port(s).
  • Page 200: Table 11-1: Warning Messages - Indicated Failures

    Troubleshooting and Service Teledyne API T802 Paramagnetic O Analyzer Operation Manual To view or clear the various warning messages press: SAMPLE SYSTEM RESET O2=XXX.XX Suppresses the TEST MSG CLR SETUP warning messages SAMPLE RANGE=100 % O2=XXX.XX MSG returns the active <TST TST>...
  • Page 201: Fault Diagnosis With Test Functions

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Troubleshooting and Service WARNING FAULT CONDITION POSSIBLE CAUSES MESSAGE C bus failure RELAY BOARD The CPU cannot communicate with Failed relay board WARN the Relay Board. Loose connectors/wiring Failed sample pump Blocked sample inlet/gas line SAMPLE FLOW Sample flow rate is <...
  • Page 202: Diag  Signal I/O: Using The Diagnostic Signal I/Ofunction

    Troubleshooting and Service Teledyne API T802 Paramagnetic O Analyzer Operation Manual Table 11-2: Test Functions - Indicated Failures TEST FUNCTIONS INDICATED FAILURE(S) As Displayed) Time of day clock is too fast or slow TIME To adjust See Section 5.6. Battery in clock chip on CPU board may be dead.
  • Page 203: Figure 11-2: Example Of Signal I/O Function

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Troubleshooting and Service Figure 11-2: Example of Signal I/O Function (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). Note Any I/O signals changed while in the signal I/O menu will remain in effect ONLY until signal I/O menu is exited.
  • Page 204: Using The Internal Electronic Status Leds

    Troubleshooting and Service Teledyne API T802 Paramagnetic O Analyzer Operation Manual 11.2. USING THE INTERNAL ELECTRONIC STATUS LEDS Several LEDs are located inside the instrument to assist in determining if the analyzer’s CPU, I C bus and relay board are functioning properly.
  • Page 205: Gas Flow Problems

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Troubleshooting and Service 11.2.2.2. RELAY PCA STATUS LED S D6 (Yellow) O Sensor Heater D5 (Yellow) – CO Sensor Heater (only with CO option) D1 (RED) Watchdog Indicator Figure 11-4: Relay PCA Status LEDS Used for Troubleshooting...
  • Page 206: T802 Internal Gas Flow Diagrams

    Section 10.3.4 is essential. The flow diagrams found in a variety of locations within this manual depicting the T802 in its standard configuration and with options installed, can help in trouble-shooting flow problems. For your convenience the diagrams are collected here.
  • Page 207: Typical Sample Gas Flow Problems

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Troubleshooting and Service Figure 11-6: T802 – Internal Pneumatics with CO Sensor Option 67 11.3.2. TYPICAL SAMPLE GAS FLOW PROBLEMS 11.3.2.1. FLOW IS ZERO The unit displays a SAMPLE FLOW warning message on the front panel display or the SAMPLE FLOW test function reports a zero or very low flow rate.
  • Page 208 Troubleshooting and Service Teledyne API T802 Paramagnetic O Analyzer Operation Manual 4. If gas flows through the instrument when it is disconnected from its sources of zero air, span gas or sample gas, the flow problem is most likely not internal to the analyzer.
  • Page 209: Calibration Problems

    11.4.2. NON-REPEATABLE ZERO AND SPAN As stated earlier, leaks both in the T802 and in the external system are a common source of unstable and non-repeatable readings.
  • Page 210: Inability To Span - No Span Button

    Individual control loops are used to maintain the set point of the absorption bench, filter wheel and IR photo-detector temperatures. If any of these temperatures are out of range or are poorly controlled, the T802 will perform poorly. 11.5.1.1. BOX TEMPERATURE The box temperature sensor is mounted to the motherboard and cannot be disconnected to check its resistance.
  • Page 211: Subsystem Checkout

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Troubleshooting and Service 11.6. SUBSYSTEM CHECKOUT Section 10 discussed a variety of methods for identifying possible sources of failures or performance problems within the analyzer. In most cases this included a list of possible causes. This describes how to determine individually determine if a certain component or subsystem is actually the cause of the problem being investigated.
  • Page 212: I 2 C Bus

    Troubleshooting and Service Teledyne API T802 Paramagnetic O Analyzer Operation Manual Table 11-6: DC Power Supply Acceptable Levels CHECK RELAY BOARD TEST POINTS POWER SUPPLY VOLTAGE MIN V MAX V FROM TEST POINT TO TEST POINT ASSY NAME NAME Dgnd 4.85...
  • Page 213: Relay Board

    11.6.7. SENSOR ASSEMBLY The paramagnetic O sensor of your T802 analyzer has no user serviceable parts 11.6.8. PRESSURE/FLOW SENSOR ASSEMBLY The pressure/flow sensor PCA can be checked with a Voltmeter using the...
  • Page 214: Motherboard

    Troubleshooting and Service Teledyne API T802 Paramagnetic O Analyzer Operation Manual 11.6.9. MOTHERBOARD 11.6.9.1. A/D FUNCTIONS The simplest method to check the operation of the A-to-D converter on the motherboard is to use the Signal I/O function under the DIAG menu to check the two A/D reference voltages and input signals that can be easily measured with a voltmeter.
  • Page 215: Cpu

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Troubleshooting and Service 11.6.9.3. STATUS OUTPUTS The procedure below can be used to test the Status outputs: 1. Connect a jumper between the “D“ pin and the “” pin on the status output connector.
  • Page 216: Communications

    3. Check to make sure the set up command is correct (See Section 8.3) 4. Verify that the Ready to Send (RTS) signal is at logic high. The T802 sets pin 7 (RTS) to greater than 3 volts to enable modem transmission.
  • Page 217: Repair Procedures

    11.7.1. REPAIRING SAMPLE FLOW CONTROL ASSEMBLY The critical flow orifice is housed in the flow control assembly (Teledyne API PN 001760400) located on the top of the optical bench. A sintered filter protects the...
  • Page 218: Disk-On-Module Replacement Procedure

    Troubleshooting and Service Teledyne API T802 Paramagnetic O Analyzer Operation Manual 9. After reconnecting the power and pneumatic lines, flow check the instrument as described in the Section 10.3.4. Figure 11-8: Critical Flow Restrictor Assembly / Disassembly 11.7.2. DISK-ON-MODULE REPLACEMENT PROCEDURE...
  • Page 219: Faq's

    9. If the replacement DOM carries a firmware revision, re-enter all of the setup information. 11.8. FAQ’S The following is a list from the Teledyne API’s Technical Support Department of the most commonly asked questions relating to the Model T802 O Analyzer.
  • Page 220: Technical Assistance

    Phone: 800-324-5190 (toll free in North America) Phone: 858-657-9800 (direct) Fax: 858-657-9816 Email: sda_techsupport@teledyne.com Website: http://www.teledyne-api.com/ Before you contact Teledyne API’s Technical Support, fill out the problem report form in Appendix C, which is also available online for electronic submission at http://www.teledyne-api.com/forms/ 07275B DCN6418...
  • Page 221: Principles Of Operation

    12.1.2. PRINCIPLE OF MEASUREMENT The type of paramagnetic sensor used in the T802 analyzer is called a magneto- mechanical sensor. This type of sensor consists of a small dumbbell-shaped body (a sphere on either end) made of glass and filled with a gas of negative paramagnetic characteristic (in this case, N ).
  • Page 222: Sensor Design

    Principles of Operation Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 12-1: Paramagnetic O Sensor Design When sample gas containing oxygen flows into the magneto-mechanical sensor, the O molecules are drawn toward the strong point of the magnetic field. This...
  • Page 223: Ndir Measurement Of Co

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Principles of Operation This current is passed to a feedback loop, which generates a second current to a wire winding (in effect, a small DC electric motor) mounted on the suspended mirror. The more O present, the more the dumbbell and its attached mirror moves and the more current is needed to move the dumbbell back to it’s zero...
  • Page 224: Operation Within The T802 Analyzer

    Principles of Operation Teledyne API T802 Paramagnetic O Analyzer Operation Manual 12.2.1. OPERATION WITHIN THE T802 ANALYZER Operationally, the CO sensor option is transparently integrated into the core analyzer operation. All functions can be viewed or accessed through the front panel, just like the functions for O ...
  • Page 225: Pneumatic Operation Of The Co

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Principles of Operation Figure 12-4: T802 – Internal Pneumatic Flow – Basic Configuration 12.3.1. PNEUMATIC OPERATION OF THE CO SENSOR Pneumatically, the CO sensor is placed in line with the sample gas line between the particulate filter and the analyzer’s sample chamber.
  • Page 226: Flow Rate Control

    To maintain a constant flow rate of the sample gas through the instrument, the T802 uses a special flow control assembly located in the exhaust gas line just before the optional internal pump or connected to the rear panel if using an external pump.
  • Page 227: Particulate Filter

    2:1 pressure differential and not absolute pressure the flow rate of the gas is also unaffected by degradations in pump efficiency due to age. The critical flow orifice used in the T802 is designed to provide a flow rate of 120 cm /min.
  • Page 228: Electronic Operation

    At its heart the analyzer is a microcomputer (CPU) that controls various internal processes, interprets data, makes calculations, and reports results using specialized firmware developed by Teledyne API. It communicates with the user as well as receives data from and issues commands to a variety of peripheral devices via a separate printed circuit assembly called the Motherboard.
  • Page 229: Electronic Operation Of The Co Sensor

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Principles of Operation Finally, the CPU issues commands via a series of relays and switches (also over the I C bus) located on a separate printed circuit assembly to control the function of key electromechanical devices such as heaters..
  • Page 230: Central Processing Unit (Cpu)

    Principles of Operation Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 12-8: Sensor Option PCA Layout and Electronic Connections 12.5.3. CENTRAL PROCESSING UNIT (CPU) The unit’s CPU card is installed on the motherboard located inside the rear panel. It is a low power (5 VDC, 720mA max), high performance, Vortex 86SX-based microcomputer running Windows CE.
  • Page 231: Relay Board

    The DOM is a 44-pin IDE flash disk with a storage capacity up to 128MB. It is used to store the computer’s operating system, the Teledyne API firmware, and most of the operational data generated by the analyzer’s internal data acquisition system (DAS –...
  • Page 232: Figure 12-10: Relay Pca Layout (Pn 04135)

    HOCK AZARD Only those relays actually required by the configuration of the T802 are populated. A protective retainer plate is installed over the AC power relays to keep them securely seated in their sockets and prevent accidental contact with those sockets that are not populated see Figure 12-11).
  • Page 233: Figure 12-11: Relay Pca With Ac Relay Retainer In Place

    LEDs located on the Analyzer’s relay PCA, show the current status of various control functions performed by the relay PCA The three that are used in the T802 are described in Table 12-1, and their locations are illustrated in Figure 12-12.
  • Page 234: Heater Control

    Principles of Operation Teledyne API T802 Paramagnetic O Analyzer Operation Manual D6 (Yellow) O Sensor Heater D5 (Yellow) –CO Sensor Heater (only with CO option) D1 (RED) Watchdog Indicator Figure 12-12: Status LED Locations – Relay PCA 12.5.4.2. WATCHDOG CIRCUITRY...
  • Page 235 The A/D can be configured for several different input modes and ranges but in the T802 the A/D is used in uni-polar mode with a +5 V full scale. The converter includes a 1% over and under-range. This allows signals from –0.05 V to +5.05 V to be fully converted.
  • Page 236 Principles of Operation Teledyne API T802 Paramagnetic O Analyzer Operation Manual 12.5.6.6. EXTERNAL DIGITAL I/O This External Digital I/O performs status outputs and control inputs. STATUS OUTPUTS Logic-Level voltages are output through an optically isolated 8-pin connector located on the rear panel of the analyzer. These outputs convey good/bad and on/off information about certain analyzer conditions.
  • Page 237: Optional Co 2 Sensor

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual Principles of Operation SENSOR SUITES AC POWER LOGIC DEVICES ANALOG SENSORS (e.g. CPU, I C bus, DC POWER (e.g. Temp Sensor, Touchscreen, Pressure Sensor, MotherBoard, etc.) Pre-Amplifiers Flow Sensor) & Amplifiers Sensor...
  • Page 238: Figure 12-14: Front Panel And Display Interface Block Diagram

    Principles of Operation Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 12-14: Front Panel and Display Interface Block Diagram 12.5.7.1. LVDS TRANSMITTER BOARD The LVDS (low voltage differential signaling) transmitter board converts the parallel display bus to a serialized, low voltage, differential signal bus in order to transmit the video signal to the LCD interface PCA..
  • Page 239: Software Operation

    Unlike other analyzers that average the output signal over a fixed time period, the T802 averages over a set number of samples, where each sample is 1 second. This is technique is known as boxcar averaging.
  • Page 240: Calibration - Slope And Offset

    12.5.11. TEMPERATURE AND PRESSURE COMPENSATION Changes in ambient pressure can have a noticeable effect on the O and optional concentration calculations. To account for this, the T802 software includes a feature which allows the instrument to compensate both the O and optional CO calculations based on changes in ambient pressure.
  • Page 241: A Primer On Electro-Static Discharge

    A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne API considers the prevention of damage caused by the discharge of static electricity to be extremely important part of making sure that your analyzer continues to provide reliable service for a long time. This section describes how static electricity occurs, why it is so dangerous to electronic components and assemblies as well as how to prevent that damage from occurring.
  • Page 242: How Electro-Static Charges Cause Damage

    A Primer on Electro-Static Discharge Teledyne API T802 Paramagnetic O Analyzer Operation Manual Table 13-1: Static Generation Voltages for Typical Activities MEANS OF GENERATION 65-90% RH 10-25% RH Walking across nylon carpet 1,500V 35,000V Walking across vinyl tile 250V 12,000V...
  • Page 243: Common Myths About Esd Damage

    Teledyne API T802 Paramagnetic O Analyzer Operation Manual A Primer on Electro-Static Discharge  Any time a charged surface (including the human body) discharges to a device. Even simple contact of a finger to the leads of a sensitive device or assembly can allow enough discharge to cause damage.
  • Page 244: Basic Principles Of Static Control

    A Primer on Electro-Static Discharge Teledyne API T802 Paramagnetic O Analyzer Operation Manual  A charge can be induced onto the conductive surface and/or discharge triggered in the presence of a charged field such as a large static charge clinging to the surface of a nylon jacket of someone walking up to a workbench.
  • Page 245 Teledyne API T802 Paramagnetic O Analyzer Operation Manual A Primer on Electro-Static Discharge  Simply touching a grounded piece of metal is insufficient. While this may temporarily bleed off static charges present at the time, once you stop touching the grounded metal new static charges will immediately begin to re- build.
  • Page 246: Basic Anti-Esd Procedures For Analyzer Repair And Maintenance

    A Primer on Electro-Static Discharge Teledyne API T802 Paramagnetic O Analyzer Operation Manual 13.4.2. BASIC ANTI-ESD PROCEDURES FOR ANALYZER REPAIR AND MAINTENANCE 13.4.2.1. WORKING AT THE INSTRUMENT RACK When working on the analyzer while it is in the instrument rack and plugged into a properly grounded power supply 1.
  • Page 247 A Primer on Electro-Static Discharge 13.4.2.3. TRANSFERRING COMPONENTS FROM RACK TO BENCH AND BACK When transferring a sensitive device from an installed Teledyne API analyzer to an Anti-ESD workbench or back: Follow the instructions listed above for working at the instrument rack and workstation.
  • Page 248 1. Opening the outer shipping box away from the anti-ESD work area 2. Carry the still sealed ant-ESD bag, tube or bin to the anti-ESD work area 3. Follow steps 6 and 7 of Opening Shipments from Teledyne API’s Technical Support above when opening the anti-ESD container at the work station 4.
  • Page 249 10 megabits per second (Mbps) 100BaseT same as 10BaseT except ten times faster (100 Mbps) APICOM name of a remote control program offered by Teledyne-API to its customers ASSY Assembly Code-Activated Switch Converter Efficiency, the percentage of light energy that is actually converted into...
  • Page 250 A Primer on Electro-Static Discharge Teledyne API T802 Paramagnetic O Analyzer Operation Manual Term Description/Definition Digital-to-Analog Converter Data Acquisition System Data Communication Equipment DHCP Dynamic Host Configuration Protocol. A protocol used by LAN or Internet servers to automatically set up the interface protocols between themselves and...
  • Page 251 Teledyne API T802 Paramagnetic O Analyzer Operation Manual A Primer on Electro-Static Discharge Term Description/Definition Light Emitting Diode Liters Per Minute MOLAR MASS the mass, expressed in grams, of 1 mole of a specific substance. Conversely, one mole is the amount of the substance needed for the molar mass to be the same number in grams as the atomic mass of that substance.
  • Page 252 A Primer on Electro-Static Discharge Teledyne API T802 Paramagnetic O Analyzer Operation Manual Term Description/Definition RS-485 specification and standard describing a binary serial communication method among multiple devices at a data rate faster than RS-232 with a much longer distance between the host and the furthest device...
  • Page 253 Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A APPENDIX A – Version Specific Software Documentation APPENDIX A-1: Software Menu Trees, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) ........3 APPENDIX A-2: Setup Variables For Serial I/O, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) ...... 9 APPENDIX A-3: Warnings and Test Measurements, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) .....
  • Page 254 Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) This page intentionally left blank. Error! Unknown document property name.Error! Unknown document property name. 07275B DCN6418...
  • Page 255: Appendix A-1: Software Menu Trees, Software Versions 1.0.3 (T-Series)/A.3 (E-Series)

    Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A APPENDIX A-1: Software Menu Trees, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) SAMPLE TEST SETUP Press to <TST TST> cycle through the active warning HIGH RANGE=[Value] % messages. O2 RN1=[Value] %...
  • Page 256 Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) SAMPLE SETUP MORE ACAL RNGE PASS Go to iDAS <TST TST> Menu Tree MODEL TYPE AND NUMBER TIME DATE PART NUMBER SERIAL NUMBER SOFTWARE REVISION LIBRARY REVISION iCHIP SOFTWARE REVISION...
  • Page 257 Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A SAMPLE SETUP ACAL RNGE PASS MORE VIEW EDIT PREV NEXT ENTER PASSWORD: 818 CONC PREV NEXT EDIT PRNT PNUMTC CALDAT DETAIL CONC FAST PNUMTC CALDAT VIEW DETAIL FAST <SET...
  • Page 258 Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Go to COMM / Hessen Menu Tree Go to Menu Tree E-Series: only appears if optional Ethernet PCA is installed. When Ethernet PCA is present COM2 submenu disappears.
  • Page 259 Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A SAMPLE SETUP MORE RNGE PASS ACAL COMM DIAG VARS HESN INET COM1 COM2 ENTER PASSWORD: 818 ENTER PASSWORD: 818 ENTER PASSWORD: 818 <SET SET> EDIT Go to COMM / VARS Menu...
  • Page 260 Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Figure A-7: Secondary Setup Menu (DIAG) Error! Unknown document property name.Error! Unknown document property name. 07275B DCN6418...
  • Page 261: Appendix A-2: Setup Variables For Serial I/O, Software Versions 1.0.3 (T-Series)/A.3 (E-Series)

    Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A APPENDIX A-2: Setup Variables For Serial I/O, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) Table A-1: Setup Variables Setup Variable Numeric Default Value Range Description Units Value Low Access Level Setup Variables (818 password)
  • Page 262 Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Setup Variable Numeric Default Value Range Description Units Value NEG_CONC_SUPPRESS — OFF, ON ON pegs negative concentrations at zero; OFF permits negative concentrations O2_DWELL Seconds 0.1–30 Dwell time before taking each sample.
  • Page 263 Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A Setup Variable Numeric Default Value Range Description Units Value CO2_DIL_FACTOR — 0.1–1000 Dilution factor for CO . Used only if is dilution enabled with FACTORY_OPT variable. CO2_CELL_SET ºC 30–70...
  • Page 264 Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Setup Variable Numeric Default Value Range Description Units Value SAMP_FLOW_SET cc/m 0–6000 Sample flow set point for flow calculation and warning limits. Warnings: 80–180 SAMP_FLOW_SLOPE — 0.5–1.5 Sample flow slope correction factor (adjusted flow = measured flow x slope).
  • Page 265 Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A Setup Variable Numeric Default Value Range Description Units Value MODEM_INIT — “AT Y0 &D0 Any character RS-232 COM1 modem &H0 &I0 S0=2 in the allowed initialization string. Sent verbatim &B0 &N6 &M0...
  • Page 266 Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Setup Variable Numeric Default Value Range Description Units Value REMOTE_CAL_MODE — O2 RANGE1 O2 RANGE1 Range to calibrate during contact-closure and Hessen CO2 RANGE1 O2 RANGE2 calibration. Enclose value in CO2 RANGE1 double quotes (“) when setting...
  • Page 267 Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A Setup Variable Numeric Default Value Range Description Units Value CLOCK_FORMAT — “TIME=%H:% Any character Time-of-day clock format flags. M:%S” in the allowed Enclose value in double quotes character set.
  • Page 268 Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Setup Variable Numeric Default Value Range Description Units Value FACTORY_OPT BitFlag 0–0x7fffffff Factory option flags. Add values to combine flags. 1 = enable dilution factor 2 = display units in concentration...
  • Page 269: Appendix A-3: Warnings And Test Measurements, Software Versions 1.0.3 (T-Series)/A.3 (E-Series)

    Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A APPENDIX A-3: Warnings and Test Measurements, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) Table A-2: Warning Messages Name Message Text Description Warnings WSYSRES SYSTEM RESET Instrument was power-cycled or the CPU was reset.
  • Page 270 Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Table A-3: Test Measurements Name Message Text Description Test Measurements O2RANGE O2 RNG=500.0 % D/A range in single or auto-range modes. CO2RANGE CO2 RNG = 500.0 % O2RANGE1 O2 RN1=500.0 %...
  • Page 271 Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A Name Message Text Description Test Measurements CLOCKTIME TIME=10:38:27 Current instrument time of day clock. The name is used to request a message via the RS-232 interface, as in “T BOXTEMP”.
  • Page 272: Appendix A-4: Signal I/O Definitions, Software Versions 1.0.3 (T-Series)/A.3 (E-Series)

    Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) APPENDIX A-4: Signal I/O Definitions, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) Table A-4: Signal I/O Definitions Signal Name Bit or Channel Description Number Internal inputs, U7, J108, pins 9–16 = bits 0–7, default I/O address 322 hex 0–7...
  • Page 273 Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A Signal Name Bit or Channel Description Number A status outputs, U24, J1017, pins 1–8 = bits 0–7, default I/O address 323 hex ST_SYSTEM_OK 0 = system OK 1 = any alarm condition ST_CONC_VALID 0 = conc.
  • Page 274 Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Signal Name Bit or Channel Description Number 2, 6 CO2_SPAN_VALVE 0 = let CO span gas in 1 = let zero gas in VENT_VALVE 0 = open vent valve 1 = close vent valve 10–15...
  • Page 275 Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A Signal Name Bit or Channel Description Number External analog input board, default I C address 5C hex XIN1 External analog input 1 XIN2 External analog input 2 XIN3...
  • Page 276: Appendix A-5: Das Triggering Events, Parameters, Software Version S 1.0.3 (T-Series)/A.3 (E-Series)

    Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) APPENDIX A-5: DAS Triggering Events, Parameters, Software Version s 1.0.3 (T-Series)/A.3 (E-Series) Table A-5: DAS Trigger Events Name Description ATIMER Automatic timer expired EXO2ZR Exit O zero calibration mode...
  • Page 277 Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A Table A-6: DAS Parameters Name Description Units O2SLP1 slope for range #1 — O2SLP2 slope for range #2 — O2OFS1 offset for range #1 O2OFS2 offset for range #2...
  • Page 278 Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Name Description Units XIN1 External analog input 1 value Volts XIN1SLPE External analog input 1 slope eng unit / V XIN1OFST External analog input 1 value eng unit...
  • Page 279: Appendix A-6: Terminal Command Designators, Software Versions 1.0.3 (T-Series)/A.3 (E-Series)

    Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A APPENDIX A-6: Terminal Command Designators, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) Table A-7: Terminal Command Designators COMMAND ADDITIONAL COMMAND SYNTAX DESCRIPTION ? [ID] Display help screen and commands list...
  • Page 280 Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Table A-8: Terminal Key Assignments TERMINAL KEY ASSIGNMENTS Abort line CR (ENTER) Execute command Ctrl-C Switch to computer mode COMPUTER MODE KEY ASSIGNMENTS LF (line feed) Execute command...
  • Page 281: Appendix A-7: Modbus Register Map, Software Versions 1.0.3 (T-Series)/A.3 (E-Series)

    Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A ® APPENDIX A-7: MODBUS Register Map, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) MODBUS Register Description Units Address (dec., 0-based) MODBUS Floating Point Input Registers (32-bit IEEE 754 format; read in high-word, low-word order; read-only) slope for range 1 —...
  • Page 282 Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) MODBUS Register Description Units Address (dec., 0-based) External analog input 1 value Volts External analog input 1 slope eng unit /V External analog input 1 offset eng unit...
  • Page 283 Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A MODBUS Register Description Units Address (dec., 0-based) MODBUS Discrete Input Registers (single-bit; read-only) Box temperature warning cell temperature warning Sample flow warning Sample pressure warning System reset warning...
  • Page 284 Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) MODBUS Register Description Units Address (dec., 0-based) MODBUS Coil Registers (single-bit; read/write) Maps to relay output signal 36 (MB_RELAY_36 in signal I/O list) Maps to relay output signal 37 (MB_RELAY_37 in signal I/O list)
  • Page 285 APPENDIX B - Spare Parts Use of replacement parts other than those supplied by Teledyne Advanced Note Pollution Instrumentation (TAPI) may result in non-compliance with European standard EN 61010-1. Due to the dynamic nature of part numbers, please refer to the TAPI Website at Note http://www.teledyne-api.com...
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  • Page 287 PCA, INTRF. LCD TOUCH SCRN, F/P 067240000   CPU, PC‐104, VSX‐6154E, ICOP *(KB)       067300000   PCA, AUX‐I/O BD, ETHERNET, ANALOG & USB  067300100   PCA, AUX‐I/O BOARD, ETHERNET 067300200   PCA, AUX‐I/O BOARD, ETHERNET & USB 067900000   LCD MODULE, W/TOUCHSCREEN(KB) 068810000   PCA, LVDS TRANSMITTER BOARD              069500000   PCA, SERIAL & VIDEO INTERFACE BOARD 072150000   ASSY. TOUCHSCREEN CONTROL MODULE 072740000   MANUAL, T801, OPERATORS                  072750000   MANUAL, T802, OPERATORS                  072760000   MANUAL, T803, OPERATORS                  073770100   DOM, w/SOFTWARE, STD, T801 * 073780100   DOM, w/SOFTWARE, STD, T802 * 073790100   DOM, w/SOFTWARE, STD, T803 * CN0000073   POWER ENTRY, 120/60 (KB)                 CN0000458   PLUG, 12, MC 1.5/12‐ST‐3.81 (KB) CN0000520   PLUG, 10, MC 1.5/10‐ST‐3.81 (KB)         FL0000001   FILTER, SS (KB)                          FM0000004   FLOWMETER (KB)                           HE0000017  ...
  • Page 288 T80X Spare Parts List (Ref: 072690000A DCN6431, 2012 April 12) OR0000001   ORING, 2‐006VT  *(KB)                    OR0000094   ORING, 2‐228V, 50 DURO VITON(KB)         PU0000022   REBUILD KIT, FOR PU20 & 04241 (KB)       RL0000015   RELAY, DPDT, (KB) SW0000006   SWITCH, THERMAL, 60 C (KB)               SW0000025   SWITCH, POWER, CIRC BREAK, VDE/CE  *(KB) SW0000059   PRESSURE SENSOR, 0‐15 PSIA, ALL SEN WR0000008   POWER CORD, 10A(KB) 07275B DCN6418...
  • Page 289 M802E Expendables Kit, PN06535A (DCN5390) M802E without a pump Expendables Kit Part Number Description 006190600 AKIT, EXP, 802E W/O PUMP, 1UM This kit contains the following items (labor incl.) 009690300 AKIT, TFE FLTR ELEMENT, 47MM, 1UM (30) FL0000001 FILTER, SS HW0000020 SPRING OR0000001...
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  • Page 291 What are the failure symptoms? __________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ What test have you done trying to solve the problem? ________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ TELEDYNE API CUSTOMER SERVICE EMAIL: api-customerservice@teledyne.com PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816 07275B DCN6418...
  • Page 292 ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ Thank you for providing this information. Your assistance enables Teledyne API to respond faster to the problem that you are encountering. TELEDYNE API CUSTOMER SERVICE EMAIL: api-customerservice@teledyne.com PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190...
  • Page 293 APPENDIX D – Wire List and Electronic Schematics 07275B DCN6418...
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  • Page 295 T80X Interconnect List (Reference: 073800100A DCN6418) FROM Cable PN Signal Assembly Pin Assembly 036490100 CBL ASSY, AC POWER AC Line Power Switch SW0000025 AC Neutral Power Switch SW0000025 Power Grnd Power Entry CN0000073 Shield Power Grnd Power Entry CN0000073 Chassis AC Line Switched Power Switch SW0000025...
  • Page 296 T80X Interconnect List (Reference: 073800100A DCN6418) FROM Cable PN Signal Assembly Pin Assembly 066470000 CBL, CO2 & O2 SENSORS DC PWR O2 SIGNAL - Motherboard 058021100 P109 O2 Sensor OP0000030 O2 SIGNAL + Motherboard 058021100 P109 O2 Sensor OP0000030 Shield Motherboard 058021100 P109...
  • Page 297 1. All part numbers in Italic identify Advanced Pollution Instrumentation FRQILGHQFH IRU UHIHUHQFH RQO\ 8QDXWKRUL]HG XVH E\ DQ\RQH IRU DQ\ A Teledyne Technologies Company cables that are refered to in the RWKHU SXUSRVHV LV SURKLWHG WKLV GRFXPHQW RU DQ LQIRUPDWLRQ FRQWDLQHG...
  • Page 298 07275B DCN6418...
  • Page 299 07275B DCN6418...
  • Page 300 $8;&'& &32:(5&,1 07275B DCN6418...
  • Page 301 07275B DCN6418...
  • Page 302 $1$/2* ,13876 D-10 07275B DCN6418...
  • Page 303 07275B DCN6418 D-11...
  • Page 304 &21752/ ,13876 D-12 07275B DCN6418...
  • Page 305 ',*,7$/ 2873876 $ 67$786 2873876 07275B DCN6418 D-13...
  • Page 306 ',*,7$/ 2873876 &21752/ 2873876 (;7(51$/ &211(&725 62/'(5 6,'( D-14 07275B DCN6418...
  • Page 307 CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS 3.3V FB16 FBMH3216HM501NT FBMH3216HM501NT FB17 0039300100 0039300100 FBMH3216HM501NT FBMH3216HM501NT DithB aHSync aVsync Mode 5V-GND 5V-GND Bklght+ Bklght- i BackLightDrive FBMH3216HM501NT Vcom Mode 22uF/6.3V aData Enable 3.3V JMK316BJ226KL 0.0022 aVsync CA_112 aHSync 11 12 13 14 15 16...
  • Page 308 AVdd: +10.4V 309K 0.001 487K CD214A-B140LF AVdd 3.3V Bklght+ 22uH 3.9uH 22uF/6.3V MBRM120LT1G 4.7uF/16V 4.7uF/16V GMK107BJ105KA JMK316BJ226KL 806K TMK325BJ226MM Vgl: -7V 24pf 22uf/25V GMK107BJ105KA SHDN Bklght- BAT54S 9.76 5V-GND DRVN 100K 0.33 CAT4139TD-GT3 DRVP BAT54S FDV305N 464K 0.33 0.33 PGND 806K 3.3V PGND...
  • Page 309 USB-B-MINI USB3.3V 3.3V-REG 3.3V SHTDN CHASSIS 470pf 5V-GND FB13 5V-GND 100K USB3.3V 0.01uF 5V-GND 100K To new TScreen 100K 70553-004 24MHZ USB3.3V 5V-GND 5V-GND CHASSIS 5V-GND USB3.3V USB-A_R/A 0.1uF 5V-GND To old TScreen 100K 100K 70553-004 5V-GND TSHARC-12C 0.5A/6V 5V-GND 0.1uF 49.9 BUS +5...
  • Page 310 3.3V TOUCH SCREEN INTERFACE CIRCUITRY ( TBD) FB15 FBMH3216HM501NT Y0_P1 Y0_N1 Y0_P Y1_P1 Y0_N Y1_P Y1_N1 Y1_N Y2_N1 Y2_N Y2_P Y2_P1 CHASSIS CLKOUT_N1 bDCLK CLKOUT CLKOUT_N CLKOUT_P1 CLKINM CLKOUT_P CLKINP HEADER-7X2 SHTDN 3.3V G3168-05000202-00 FB18 LVDS/VCC BACKL 3.3V PLLVCC aData Enable FBMH3216HM501NT LVDSGND LVDSGND...
  • Page 311 To LCD Display From ICOP CPU CHASSIS-0 CHASSIS +3.3V VAD6 Y0_N VAD7 Y0_P VAD8 Y1_N VAD9 Y1_P Y2_P Header 22X2 VAD10 Y2_N VAD11 Y2_P Y2_N VAD0 VAD1 VBD10 CLKIN Y1_P VAD2 VAD3 VBD11 CLKIN CLKOUT_N VAD0 CLKOUTM CLKOUT_P Y1_N VAD6 VAD7 VAD1 CLKOUTP...
  • Page 312 .01/2KV CHASSIS SP3050 ATX+ ATX- ARX+ LED0- LED0+ ARX- LED1+ LED1- STRAIGHT THROUGH ETHERNET DF11-8DP-2DS(24) CHASSIS CONN_RJ45_LED +5V-ISO +5V-OUT VDD1 VDD2 47uH LME0505 GND1 GND2 4.7uF 100uF Header 8 Header 8 2.2k ISO-GND Title Auxiliary I/O Board (PWR-ETHERNET) Size Number Revision DCN:6092 06731...
  • Page 313 V-BUS V-BUS 0.1uF 4.7uF 0.1uF 0.1uF 2.2k 3.3V 0.1uF 0.1uF ONLINE 4.75k TXD-A TXD-B RTS-A RTS-B DTR-A DTR-B SUSPEND RXD-A RXD-B SUSPEND CTS-A CTS-B DSR-A DSR-B DCD-A DCD-B V-BUS RI-A RI-B VBUS VREG-I VBUS STAT SHTDN DF11-10DP-2DS(24) CP2102 SP3243EU CHASSIS 0.1uF NUP2202W1 MT-HOLE...
  • Page 314 +5V-ISO 4.99 +5V-ADC AGND 4.7uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF AN-CH0 ISO-GND AN-CH1 AN-CH2 SHTDN AN-CH3 AN-CH4 AN-CH5 AN-CH6 AN-CH7 ISO-GND ANALOG INPUT REF-AJ 0.1uF 0.1uF 4.7uF 0.01uF AGND DGND SMS12 SMS12 MAX1270BCAI+ AGND AGND ISO-GND .01/2KV ISO-GND AGND 49.9 +5V-ISO...

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