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DVANCED OLLUTION NSTRUMENTATION Teledyne Advanced Pollution Instrumentation, Inc. (TAPI) is a worldwide market leader in the design and manufacture of precision analytical instrumentation used for air quality monitoring, continuous emissions monitoring, and specialty process monitoring applications. Founded in San Diego, California,...
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NEVER use any gas analyzer to sample combustible gas(es)! Note For Technical Assistance regarding use and maintenance of this or any other Teledyne API product, contact Teledyne API’s Technical Support Department: Telephone: 800-324-5190 Email: sda_techsupport@teledyne.com or access the service options on our website at http://www.teledyne-api.com/ 07275B DCN6418...
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consigne de sécurité...
PRODUCT RETURN All units or components returned to Teledyne API should be properly packed for handling and returned freight prepaid to the nearest designated Service Center. After the repair, the equipment will be returned, freight prepaid.
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This operation manual, PN 07275, is comprised of multiple documents in PDF format, as listed below. Part No. Name/Description 07275 T802 Operation manual 06530 Menu Trees and Software Documentation (inserted as Appendix A in this manual) 07269 Spare Parts List (located in Appendix B of this manual)
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Could either affect accuracy of instrument readings or cause loss of data. Note Pertinent information associated with the proper care, operation or maintenance of the analyzer or its parts. REVISION HISTORY T802 Operation and Maintenance Manual, PN07275 Date Description 2013 January 14 6418 Administrative Updates and specs updates...
5.4.4. SETUP RNGE DIL: Using the Optional Dilution Ratio Feature............. 77 5.5. SETUP PASS: Password Feature ......................78 5.6. SETUP CLK: Setting the T802 Analyzer’s Internal Clock................ 81 5.6.1. Setting the Internal Clock’s Time and Day .................... 81 5.6.2.
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5.9.8. Analog Inputs (XIN1…XIN8) Option Configuration ................108 5.10. SETUP MORE ALRM: Using the Gas Concentration Alarms (Option 61)........109 5.10.1. Setting the T802 Option 61 Concentration Alarm Limits ..............110 6. COMMUNICATIONS SETUP AND OPERATION .............113 6.1. Data Terminal/Communication Equipment (DTE DCE) ................... 113 6.2.
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10.3.3. Performing Leak Checks ........................191 10.3.4. Performing a Sample Flow Check..................... 192 10.3.5. Cleaning the Optical Bench....................... 193 10.3.6. Cleaning Exterior Surfaces of the T802 .................... 193 11. TROUBLESHOOTING AND SERVICE ................195 11.1. General Troubleshooting .......................... 195 11.1.1. Fault Diagnosis with WARNING Messages ..................196 11.1.2.
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Gas......................219 12.1.2. Principle of Measurement........................219 12.2. NDIR Measurement of CO ........................221 12.2.1. Operation within the T802 Analyzer ....................222 12.3. Pneumatic Operation ..........................222 12.3.1. Pneumatic Operation of the CO Sensor ..................223 12.4. Flow Rate Control ............................. 224 12.4.1.
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Sensor Block Diagram ..............220 Figure 12-3: Sensor Theory of Operation ................. 221 Figure 12-4: T802 – Internal Pneumatic Flow – Basic Configuration ..........223 Figure 12-5: T802 – Internal Pneumatic Flow with CO Sensor Option ........... 224 Figure 12-6: Flow Control Assembly &...
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Voltage Tolerances for the TEST CHANNEL Calibration ..........98 Table 5-7: Current Loop Output Check ..................102 Table 5-8: Test Channels Functions available on the T802’s Analog Output ....... 105 Table 5-9: Concentration Alarm Default Settings ..............109 Table 6-1: COM Port Communication Modes................
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PART I – GENERAL INFORMATION AND SETUP 07275B DCN6418...
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Section 1 General Information Teledyne API T802 Paramagnetic O Analyzer Operation Manual This page intentionally left blank. 07275B DCN6418...
INTRODUCTION, FEATURES AND OPTIONS 1.1. T802 OVERVIEW The Model T802 (also referred to as T802) Paramagnetic Oxygen Analyzer is a microprocessor-controlled analyzer that determines the concentration of molecular oxygen (O ) in a sample gas drawn through the instrument. It uses a...
1.3. OPTIONS Table 1-1 presents the options available with the T802 analyzer. For assistance with ordering, please contact the Sales department of Teledyne API at: PHONE (toll free,...
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Can be used with rack mount brackets, Option 21. Cannot be used with rack mount slides. CAUTION - GENERAL SAFETY HAZARD THE T802 WEIGHS ABOUT 28 POUNDS (12.7 KG). TAKE CARE TO AVOID PERSONAL INJURY WHEN LIFTING/CARRYING THE ANALYZER. ALSO, DISCONNECT ALL CABLES AND TUBING FROM THE ANALYZER BEFORE MOVING IT.
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Introduction, Features and Options Teledyne API T802 Paramagnetic O Analyzer Operation Manual Option Option Description/Notes Reference Number USB COM Port Separate option if instrument not configured with Option 64B (analog Sections 3.3.1.8 and inputs). Disabled when using Multidrop or RS-485 communication.
Specifications, Approvals & Compliance Teledyne API T802 Paramagnetic O Analyzer Operation Manual 2.2. APPROVALS AND CERTIFICATIONS The Teledyne API Model T802 Paramagnet Oxygen Analyzer was tested and certified for Safety and Electromagnetic Compatibility (EMC). This section presents the compliance statements for those requirements and directives.
ENERAL AFETY AZARD To avoid personal injury, always use two persons to lift and carry the T802. CAUTION – AVOID WARRANTY INVALIDATION Printed circuit assemblies (PCAs) are sensitive to electro-static discharges too small to be felt by the human nervous system. Damage resulting from failure to use ESD protection when working with electronic assemblies will void the instrument warranty.
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Verify that there is no apparent external shipping damage. If damage has occurred, please advise the shipper first, then Teledyne API. Included with your analyzer is a printed record of the final performance characterization performed on your instrument at the factory.
Teledyne API T802 Paramagnetic O Analyzer Operation Manual 3.1.1. VENTILATION CLEARANCE Whether the analyzer is set up on a bench or installed into an instrument rack, be sure to leave sufficient ventilation clearance. Table 3-1: Ventilation Clearance AREA MINIMUM REQUIRED CLEARANCE Back of the instrument 4 in.
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 3-2. Display Screen and Touch Control The front panel liquid crystal display screen includes touch control. Upon analyzer start-up, the screen shows a splash screen and other initialization indicators before the main display appears, similar to Figure 3-2 above (may or may not display a Fault alarm).
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Table 3-2. Display Screen and Touch Control Description Field Description/Function Status LEDs indicating the states of Sample, Calibration and Fault, as follows: Name Color State Definition Unit is not operating in sample mode, DAS is disabled.
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 3-3.: Display/Touch Control Screen Mapped to Menu Charts 07275B DCN6418...
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Table 3-3. Rear Panel Component Descriptions Component Function cooling fan Pulls ambient air into chassis through side vents and exhausts through rear. Connector for three-prong cord to apply AC power to the analyzer.
ENERAL AFETY AZARD The T802 analyzer can be configured for both 100-130 V and 210-240 V at either 47 or 63 Hz. To avoid damage to your analyzer, make sure that the AC power voltage matches the voltage indicated on the Analyzer’s serial number label tag (See Figure 3-4) before plugging the T802 into line power.
See Section 7 for details on setting up the DAS. 3.3.1.3. ANALOG OUTPUT CONNECTIONS The T802 is equipped with several analog output channels accessible through the ANALOG OUT connector on the rear panel of the instrument. The standard configuration for these outputs is VDC. An optional current loop output is available for each (Section 3.3.1.4).
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Channel A4 is special. It can be set by the user (see Section 5.9.6) to output any one of the parameters accessible through the <TST TST> buttons of the unit’s Sample display.
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 3-8: Current Loop Option Installed ONVERTING URRENT NALOG UTPUTS TO TANDARD OLTAGE UTPUTS CAUTION Servicing or handling of circuit components requires electrostatic discharge (ESD) protection, i.e. ESD grounding straps, mats and containers. Failure to use ESD protection when working with electronic assemblies will void the instrument warranty.
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual a) Remove the set screw located at the top center of the rear panel b) Remove the screws fastening the top cover to the unit (two per side).
Teledyne API T802 Paramagnetic O Analyzer Operation Manual STATUS Figure 3-9: Status Output Connector Table 3-6: Status Output Signals Rear Panel Status Definition Condition Label SYSTEM OK ON if no faults are present. OFF any time the HOLD OFF feature is active, such as during calibration or when any faults exist invalidating the O measurement.
300 mA (combined with the analog output supply, if used). 3.3.1.7. CONCENTRATION ALARM RELAY (OPTION 61) The Teledyne API T-Series analyzers have an option for four (4) “dry contact” relays on the rear panel of the instrument. This relay option is different from and in addition to the “Contact Closures”...
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 3-11: Concentration Alarm Relay Alarm 1 “System OK 2” Alarm 2 “Conc 1” Alarm 3 “Conc 2” Alarm 4 “Range Bit” “A 1” R LARM ELAY Alarm 1 which is “System OK 2” (system OK 1, is the status bit) is in the energized state when the instrument is “OK”...
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual In this example, O Alarm 1 & CO Alarm 1 will both be associated with the “Alarm 2” relay on the rear panel. This allows you to have multiple alarm levels for individual gases.
Check cables acquired from sources other than Teledyne API for pin assignments before using. Received from the factory, the analyzer is set up to emulate a DCE or modem, with Pin 3 of the DB-9 connector designated for receiving data and Pin 2 designated for sending data..
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 3-13. CPU Connector Pin-Outs for RS-232 Mode To assist in properly connecting the serial ports to either a computer or a modem, there are activity indicators just above the RS-232 port.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual COULD DAMAGE INSTRUMENT AND VOID WARRANTY ATTENTION Printed Circuit Assemblies (PCAs) are sensitive to electro-static discharges too small to be felt by the human nervous system. Failure to use ESD protection when working with electronic assemblies will void the instrument warranty.
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 3-14: Jumper and Cables for Multidrop Mode (Note: If you are adding an instrument to the end of a previously configured chain, remove the shunt between Pins 21 22 of JP2 on the Multidrop/LVDS PCA in the instrument that was previously the last instrument in the chain.)
(edit as needed so that all instruments are set at the same baud rate). Note Teledyne API recommends setting up the first link, between the Host and the first analyzer, and testing it before setting up the rest of the chain. Note The (communication) Host instrument can address only one instrument at a time, each by its unique ID (see step 7 above).
AFETY AZARD While O is itself not toxic, the sample gas measured by, and in some cases the calibration gases used with the T802 can contain other components that are hazardous (e.g. NO, NO , SO , CO, etc). Obtain a Material Safety Data Sheet (MSDS) for each such gas. Read and rigorously follow the safety guidelines described there.
3.3.2.3. INTERFERENTS It should be noted that other gases also react to magnetic influences and will be detected by the T802’s paramagnetic sensor. Usually this influence is extremely minor and can be disregarded; however, several gases, such as Nitrogen dioxide ) and Nitric oxide (NO), have strong enough paramagnetic properties to be of concern.
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual COULD DAMAGE INSTRUMENT AND VOID WARRANTY ATTENTION Remove dust plugs from rear panel exhaust and supply line fittings before powering on/operating instrument. These plugs should be kept for reuse in the event of future storage or shipping to prevent debris from entering the pneumatics.
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Attach an exhaust line to the analyzer’s EXHAUST outlet fitting. The exhaust line should be: PTEF tubing; minimum O.D ¼” A maximum of 10 meters long Vented outside the T802 analyzer’s enclosure, preferably outside the shelter or at least into a well-ventilated area. 07275B DCN6418...
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 3-18: T802 – Internal Gas Flow with CO Sensor Option Leak Check: MPORTANT Run a leak check once the appropriate pneumatic connections have been made; check all pneumatic fittings for leaks using the procedures defined in Section 10.3.3.
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 3.4. STARTUP, FUNCTIONAL CHECKS, AND INITIAL CALIBRATION MPORTANT MPACT ON EADINGS OR The analyzer’s cover must be installed to ensure that the temperatures of the internal components are properly controlled.
STANDBY RANGE=100.00 % O2=XXX.XX the analyzer’s main MESSAGE FIELD. TEST SETUP Figure 3-19: Viewing and Clearing T802 WARNING Messages Table 3-10 lists brief descriptions of the warning messages that may occur during startup. 07275B DCN6418...
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Table 3-10: Warning Messages MEANING MESSAGE ANALOG CAL WARNING The instrument’s A/D circuitry or one of its analog outputs is not calibrated. BOX TEMP WARN The temperature inside the chassis is outside the specified limits.
Mode Setting: SNGL Analog Output Reporting Range: 20.95% (default displays 100.00%) 2. If the Dilution Ratio Option is enabled on your T802, perform the Dilution Ratio set up as presented in Section 3.4.3.2. 3. Set the expected Span Gas Concentration for O as presented in Section 3.4.3.3.
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Once you have completed the above set-up procedures, please fill out the Quality Questionnaire that was shipped with your unit and return it to Teledyne API. This information is vital to our efforts in continuously improving our service and our products. THANK YOU.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual Verify/change these settings by pressing: 3.4.3.1. REPORTING RANGE SETTINGS 07275B DCN6418...
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual 3.4.3.2. DILUTION RATIO (OPTION) SET UP If the dilution ratio option is enabled on your T802 and your application involves diluting the sample gas before it enters the analyzer, set the dilution ratio as follows: SAMPLE RANGE=100.00 %...
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual 3.4.3.3. SET O SPAN GAS CONCENTRATION Set the expected O span gas concentration. This should be 80% of concentration range for which the analyzer’s analog output range is set. SAMPLE RANGE=100.00 % O2=XXX.XX...
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 3.4.3.4. ZERO/SPAN CALIBRATION To perform the zero/span calibration procedure, press: The CO sensor assembly itself does not have any serviceable parts and is enclosed in an insulated canister.
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4.1. OVERVIEW OF OPERATING MODES The T802 software has a variety of operating modes. Most commonly, the analyzer will be operating in Sample Mode. In this mode a continuous read-out of the gas concentration is displayed on the front panel. SAMPLE mode is used ...
This is the basic calibration mode of the instrument and is activated by pressing the CAL key. SETUP mode is being used to configure the analyzer. The gas measurement will continue during this SETUP [X.X process. The revision of the T802 firmware being run will appear after the word “SETUP” 2 & 3 CAL O2 Z[type] Unit is performing O ZERO calibration procedure.
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Basic Operation 4.2. SAMPLE MODE This is the analyzer’s standard operating mode. In this mode the instrument is analyzing the gas in the sample chamber, calculating O concentration and reporting this information to the user via the front panel display, the analog outputs and, if set up properly, the RS-232/485/Ethernet ports.
4.3. CALIBRATION MODE The T802 will switch into calibration mode when the user touches the CAL button. In this mode the user can, in conjunction with introducing zero or span gases of known concentrations into the analyzer, cause it to adjust and recalculate the slope (gain) and offset of the its measurement range.
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Basic Operation 4.4. SETUP MODE The SETUP mode contains a variety of choices that are used to configure the analyzer’s hardware and software features, perform diagnostic procedures, gather information on the instrument’s performance and configure or access data from the internal data acquisition system (DAS).
Basic Operation Teledyne API T802 Paramagnetic O Analyzer Operation Manual 4.4.2. SECONDARY SETUP MENU (SETUP>MORE) Table 6-5: Secondary Setup Mode Features and Functions MENU MANUAL MODE OR FEATURE DESCRIPTION SECTION ITEM Used to set up and operate the analyzer’s various external I/O...
Special instrument or software features or installed options may also be listed here. Use this information to identify the software and hardware installed in your T802 analyzer when contacting Technical Support. To access the configuration table, press: SAMPLE RANGE=100.00 % O2=XXX.XX...
21% of the range of the recording device. The T802 analyzers solve this problem by allowing the user to select a scaled reporting range for the analog outputs that only includes that portion of the physical range relevant to the specific application.
Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.4.2. ANALOG OUTPUT RANGES FOR O CONCENTRATION The analyzer has several active analog output signals accessible through a connector on the rear panel (see Figure 3-4). ANALOG OUT CONC RANGE1 concentration Only active if the Optional CO...
Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.4.3. REPORTING RANGE MODES The T802 provides three analog output range modes to choose from. Single range (SNGL) mode sets a single maximum range for the analog output. If single range is selected both outputs are slaved together and will represent the same measurement span (e.g.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.4.3.1. RNGE MODE SNGL: CONFIGURING THE T802 ANALYZER FOR SINGLE RANGE MODE Single Range Mode (SNGL) is the default reporting range mode for the analyzer. When the single range mode is selected (SNGL), all analog O...
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.4.3.2. RNGE MODE DUAL: CONFIGURING THE T802 ANALYZER FOR DUAL RANGE MODE Selecting the DUAL range mode allows the A1 and A2 outputs to be configured with different reporting ranges.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual Note If the optional CO sensor is installed, the concentration field of the T802’s display will report value labeled, ”CO2 RANGE:”. Only one test function is available (CO2 RNG) which reflects the range setting for C2L and only this value is reported via the analyzer’s Analog...
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.4.3.3. RNGE MODE AUTO: CONFIGURING THE T802 ANALYZER FOR AUTO RANGE MODE In AUTO range mode, the analyzer automatically switches the reporting range between two user-defined ranges (low and high).
Teledyne API T802 Paramagnetic O Analyzer Operation Manual (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 5.4.4. SETUP RNGE DIL: USING THE OPTIONAL DILUTION RATIO FEATURE This feature is a optional software utility that allows the user to compensate for any dilution of the sample gas that may occur before it enters the sample inlet.
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 3. Ensure that the upper span limit entered for the reporting range is the maximum expected concentration of the non-diluted gas. 4. Set the dilution factor as a gain (e.g., a value of 20 means 20 parts diluent and 1 part of sample gas): 5.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual password (default 818) is required to enter the VARS or DIAG menus in the SETUP>MORE menu. Table 5-1: Password Levels PASSWORD LEVEL MENU ACCESS ALLOWED Null (000) Operation All functions of the main menu (top level, or Primary, menu)
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Example: If all passwords are enabled, the following keypad sequence would be required to enter the SETUP menu: SAMPLE RANGE=100.00 % O2=XXX.XX <TST TST> CAL SETUP SYSTEM ENTER SETUP PASS:0...
5.6.1. SETTING THE INTERNAL CLOCK’S TIME AND DAY The T802 has a time of day clock that supports the time of day TEST function, the time stamps for the DAS feature and most COM port messages. To set the clock’s time and day, press: (The ACAL submenu in the Primary Setup Menu is a special configuration;...
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.6.2. ADJUSTING THE INTERNAL CLOCK’S SPEED In order to compensate for CPU clocks that run faster or slower, you can adjust a variable called CLOCK_ADJ to speed up or slow down the clock by a fixed amount every day.
Each type of Teledyne API’s analyzer is configured with a default ID code. The default ID code for the T802 analyzers is typically 802, but could also be “0”. The ID number is only important if more than one analyzer is connected to the same communications channel such as when several analyzers are: ...
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual To edit the instrument’s ID code, press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). The ID can also be used for to identify any one of several analyzers attached to the same network but situated in different physical locations, e.g., by location...
VARS menu. The following table lists all variables that are available within the 818 password protected level. See Appendix A2 for a detailed listing of all of the T802 variables that are accessible through the remote interface.
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Table 5-2: Variable Names (VARS) VARS ALLOWED VARIABLE DESCRIPTION Default SETTINGS settings Changes the internal Data Acquisition System (DAS) HOLD May be set for OFF timer: intervals No data are stored in the DAS channels during situations between 15 min.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual To access and navigate the VARS menu, use the following key sequence. SAMPLE RANGE=100.00 % O2=XXX.XX <TST TST> CAL SETUP SETUP X.X PRIMARY SETUP MENU CFG ACAL DAS RNGE PASS CLK MORE EXIT SETUP X.X...
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9. SETUP MORE DIAG: DIAGNOSTICS FUNCTIONS series diagnostic tools grouped together under SETUPMOREDIAG menu. These tools can be used in a variety of troubleshooting and diagnostic procedures and are referred to in many places of the maintenance and trouble-shooting sections of this manual.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual To access the DIAG functions press the following menu sequence: SAMPLE RANGE=100.00 % O2=XXX.XX <TST TST> CAL SETUP SETUP X.X PRIMARY SETUP MENU CFG DAS ACAL RNGE PASS CLK MORE EXIT SETUP X.X...
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9.1. SIGNAL I/O The signal I/O diagnostic mode allows a user to review and change the digital and analog input/output functions of the analyzer. It can also be used for troubleshooting purposes (Section 11.1.3).
The fourth output (A4) outputs a signal that can be set to represent the current value of one of several test functions (see Table 5-8). 5.9.3. ANALOG I/O CONFIGURATION The following lists the analog I/O functions that are available in the T802 analyzer. Table 5-4: DIAG - Analog I/O Functions...
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual To access the ANALOG I/O CONFIGURATION sub menu, press: SAMPLE RANGE=100.00 % O2=XXX.XX <TST TST> CAL SETUP SETUP X.X PRIMARY SETUP MENU CFG ACAL DAS RNGE PASS CLK...
Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9.3.1. ANALOG OUTPUT VOLTAGE / CURRENT RANGE SELECTION In its standard configuration the analog outputs are set to output a 0 – 5 VDC signals. Several other output ranges are available. Each range is usable from - 5% to + 5% of the rated span.
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9.3.2. CALIBRATION OF THE ANALOG OUTPUTS Analog output calibration should to be carried out on first startup of the analyzer (performed in the factory as part of the configuration process) or whenever recalibration is required.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9.3.3. ENABLING OR DISABLING THE AUTOCAL FOR AN INDIVIDUAL ANALOG OUTPUT To enable or disable the AutoCal feature for an individual analog output, elect the ANALOG I/O CONFIGURATION submenu (see Section 5.9.3) then press:...
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9.3.4. AUTOMATIC GROUP CALIBRATION OF THE ANALOG OUTPUTS MPORTANT MPACT ON EADINGS OR Manual calibration should be used for any analog output set for a 0.1V output range or in cases where the outputs must be closely matched to the characteristics of the recording device.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9.3.5. AUTOMATIC INDIVIDUAL CALIBRATION OF THE ANALOG OUTPUTS To use the AUTO CAL feature to initiate an automatic calibration for an individual analog output, select the ANALOG I/O CONFIGURATION submenu (see Section 5.9.3) then press:...
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9.3.6. MANUAL CALIBRATION OF THE ANALOG OUTPUTS CONFIGURED FOR VOLTAGE RANGES For highest accuracy, the voltages of the analog outputs can be manually calibrated. Note The menu for manually adjusting the analog output signal level will only appear if the AUTO-CAL feature is turned off for the channel being adjusted (See Section 5.9.3.3).
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9.3.7. MANUAL ADJUSTMENT OF CURRENT LOOP OPTION OUTPUT SPAN AND OFFSET A current loop option may be purchased for the A1, A2 and A3 analog outputs of the analyzer. This option places circuitry in series with the output of the A-to-D converter on the motherboard that changes the normal DC voltage output to a 0- 20 milliamp signal (See Section 3.3.1.4).
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual To adjust the zero and span signal levels of the current outputs, select the ANALOG I/O CONFIGURATION submenu (see Section 5.9.3) then press: An alternative method for measuring the output of the Current Loop converter is to connect a 250 ohm 1% resistor across the current loop output in lieu of the...
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual current meter (see Figure 3-7 for pin assignments and diagram of the analog output connector). This allows the use of a voltmeter connected across the resistor to measure converter output as VDC or mVDC.
5.9.4. TURNING AN ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF In its default configuration, a ± 5% over-range is available on each of the T802’s analog outputs. This over-range can be disabled if your recording device is sensitive to excess voltage or current.
Some analog signal recorders require that the zero signal be significantly different from the baseline of the recorder in order to record slightly negative readings from noise around the zero point. This can be achieved in the T802 by defining a zero offset, a small voltage (e.g., 10% of span).
T802 Paramagnetic O Analyzer Operation Manual 5.9.6. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4 The test functions available to be reported are: Table 5-8: Test Channels Functions available on the T802’s Analog Output TEST CHANNEL DESCRIPTION ZERO FULL SCALE...
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual SAMPLE RANGE=100.00 % O2=XXX.XX <TST TST> CAL SETUP SETUP X.X PRIMARY SETUP MENU CFG ACAL DAS RNGE PASS MORE EXIT SETUP X.X SECONDARY SETUP MENU COMM VARS DIAG EXIT SETUP X.X...
T802 Paramagnetic O Analyzer Operation Manual 5.9.7. AIN CALIBRATION This is the sub-menu to conduct a calibration of the T802 analyzer’s analog inputs. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard or power supplies.
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.9.8. ANALOG INPUTS (XIN1…XIN8) OPTION CONFIGURATION To configure the analyzer’s optional analog inputs, define for each channel: gain (number of units represented by 1 volt) offset (volts) ...
Analyzer Operation Manual 5.10. SETUP MORE ALRM: USING THE GAS CONCENTRATION ALARMS (OPTION 61) The T802 includes two O concentration alarms. Each alarm has a user settable limit, and is associated with an opto-isolated TTL relay accessible via the status output connector on the instrument’s back panel (See Section 3.3.1.5).
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5.10.1. SETTING THE T802 OPTION 61 CONCENTRATION ALARM LIMITS To enable either of the O concentration alarms and set the Limit points, press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).
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COMMUNICATIONS SETUP AND OPERATION This instrument’s rear panel connections include an Ethernet port, a USB port (option) and two serial communication (COM) ports labeled RS232, which is the COM1 port, and COM2 (see Figure 3-2). Both COM ports operate similarly and give the user the ability to communicate with, issue commands to, and receive data from the analyzer through an external computer system or terminal.
Modes are listed in the order in which they appear in the SETUP MORE COM COM[1 OR 2] MODE menu The default setting for this feature is ON. Do not disable unless instructed to by Teledyne API Technical Support personnel.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual Press the following button sequence to select communication modes for one of the COM Ports, such as the following example where HESSEN is enabled: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 6.2.2. COM PORT BAUD RATE select baud rate either Ports, SETUP>MORE>COMM and select either COM1 or COM2 as follows: 07275B DCN6418...
Teledyne API T802 Paramagnetic O Analyzer Operation Manual 6.2.3. COM PORT TESTING The serial ports can be tested for correct connection and output in the COM menu. This test sends a string of 256 ‘w’ characters to the selected COM port.
6.3.1. CONFIGURING THE ETHERNET INTERFACE USING DHCP The Ethernet for your T802 uses Dynamic Host Configuration Protocol (DHCP) to configure its interface with your LAN automatically. This requires that your network servers also be running DHCP. The analyzer will do this the first time you turn the instrument on after it has been physically connected to your network.
HOST NAME addressed from other computers on the LAN or via the Internet. To change, see Section 6.3.2.1. Do not change the setting for this property unless instructed to by Teledyne API’s Technical Support personnel. Note If the gateway IP, instrument IP and the subnet mask are all zeroes (e.g.
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual To view the above properties listed in Table 6-3, press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 07275B DCN6418...
Teledyne API T802 Paramagnetic O Analyzer Operation Manual 6.3.2. MANUALLY CONFIGURING THE NETWORK IP ADDRESSES There are several circumstances when you may need to configure the interface settings of the analyzer’s Ethernet card manually: your LAN is not running a DHCP software package ...
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Internet Configuration Touchscreen Functions (Continued from preceding illustration) BUTTON FUNCTION Press this key to cycle through the range of numerals and available characters (“0 – 9” & “ . ”) <CH CH>...
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The HOSTNAME is the name by which the analyzer appears on your network. The default name for all Teledyne API T802 analyzers is T802. To change this name (particularly if you have more than one T802 analyzer on your network), press: BUTTON FUNCTION <CH...
Hardware → Device Manager). This is the com port that should be set in the communications software, such as APICOM or Hyperterminal. Refer to the Quick Start (Direct Cable Connection) section of the Teledyne APICOM Manual, PN 07463. 07275B DCN6418...
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual 5. In the instrument’s SETUP>MORE>COMM>COM2 menu, make the following settings: Baud Rate: 115200 COM2 Mode Settings: Quiet Mode SECURITY MODE Computer Mode MULTIDROP MODE MODBUS RTU ENABLE MODEM MODBUS ASCII ERROR CHECKING...
The following set of instructions assumes that the user is familiar with MODBUS communications, and provides minimal information to get started. For additional instruction, please refer to the Teledyne API MODBUS manual, PN 06276. Also refer to www.modbus.org for MODBUS communication protocols.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual Example Read/Write Definition window: Example Connection Setup window: Example MODBUS Poll window 07275B DCN6418...
Even Duplex Full Half To change the baud rate of the T802’s COM ports, See Section 6.2.2. To change the rest of the COM port parameters listed in the table above, see Section 6.2 and Table 6-1. Note Make sure that the communication parameters of the host computer are also properly set.
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6.5.2.2. ACTIVATING HESSEN PROTOCOL Once the COM port has been properly configured, the next step in configuring the T802 to operate over a Hessen protocol network is to activate the Hessen mode for COM ports and configure the communication parameters for the port(s) appropriately.
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For more specific information about the difference between TYPE 1and TYPE 2 download the Manual Addendum for Hessen Protocol from the Teledyne API web site: http://www.teledyne-api.com/manuals/. To select a Hessen Protocol Type press: (The ACAL submenu in the Primary Setup Menu is a special configuration;...
Analyzer Operation Manual 6.5.2.4. SETTING THE HESSEN PROTOCOL RESPONSE MODE The Teledyne API implementation of Hessen Protocol allows the user to choose one of several different modes of response for the analyzer. Table 6-5: Teledyne API Hessen Protocol Response Modes...
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 6.5.2.5. GAS LIST ENTRY FORMAT AND DEFINITIONS The T802 analyzer keeps a list of available gas types. Each entry in this list is of the following format. [GAS TYPE],[RANGE],[GAS ID],[REPORTED] WHERE: GAS TYPE = The type of gas being reported (e.g.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual 6.5.2.6. EDITING OR ADDING HESSEN GAS LIST ENTRIES To add or edit an entry to the Hessen Gas List, press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 6.5.2.7. DELETING HESSEN GAS LIST ENTRIES To delete an entry from the Hessen Gas list, press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory).
Be careful not to assign conflicting flags to the same bit as each status bit will be triggered if any of the assigned flags is active. While these units are assigned flags, they are not applicable in the T802 which reports in % when measuring O...
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Each instrument on a Hessen Protocol network must have a unique ID code. If more than one T802 analyzer is on the Hessen network, you will have to change this code for all but one of the T802 analyzer’s on the Hessen network (see Section 5.7.1).
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DAS structure and configuration, which is briefly described here. The T802 includes a basic DAS configuration, which is enabled by default. New data channels are also enabled by default, but each channel may be turned off for later or occasional use.
Teledyne API T802 Paramagnetic O Analyzer Operation Manual MPORTANT MPACT ON EADINGS OR DAS operation is suspended whenever its configuration is edited using the analyzer’s front panel and therefore data may be lost. To prevent such data loss, it is recommended to use the APICOM graphical user interface for DAS changes.
More with APICOM, but only the first six are displayed on the front panel). For information regarding the maximum number of channels, parameters, and records and how to calculate the file size for each data channel, refer to the DAS manual downloadable from the TAPI website at http://www.teledyne-api.com/manuals/ under Special Manuals.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual The CALDAT channel collects data based on events (e.g. a calibration operation) rather than a timed interval and therefore does not represent any specific length of time. As with all data channels, a date and time stamp is recorded for every logged data point.
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual Triggering Events and Data Parameters/Functions for these default channels are: Figure 7-1: Default DAS Channel Setup 07275B DCN6418...
Teledyne API T802 Paramagnetic O Analyzer Operation Manual 7.1.3. SETUP DAS VIEW: VIEWING DAS CHANNELS AND INDIVIDUAL RECORDS DAS data and settings can be viewed on the front panel through the following keystroke sequence. SAMPLE SAMPLE RANGE=100.00 % RANGE=500.0 PPB NOX= XXXX O2=XXX.XX...
Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 7.1.4. SETUP DAS EDIT: ACCESSING THE DAS EDIT MODE DAS configuration is most conveniently done through the APICOM remote control program. The following list of key strokes shows how to edit using the front panel.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual 7.1.4.1. EDITING DAS DATA CHANNEL NAMES To edit the name of a DAS data channel, follow the instruction shown in Section 7.1.4 then press: Starting at the EDIT CHANNEL MENU SETUP X.X...
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7.1.4.3. EDITING DAS PARAMETERS Data parameters are types of data that may be measured and stored by the DAS. For each Teledyne API analyzer model, the list of available data parameters is different, fully defined and not customizable. Appendix A-5 lists firmware specific data parameters for the T802.
Teledyne API T802 Paramagnetic O Analyzer Operation Manual diagnostic measurements as well as calibration data such as stability, slope and offset. Most data parameters have associated measurement units, such as mV, ppb, cm³/min, etc., although some parameters have no units (e.g. SLOPE). With the exception of concentration readings, none of these units of measure can be changed.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual Note When the STORE NUM SAMPLES feature is turned on, the instrument will store the number of measurements that were used to compute the AVG, SDEV, MIN or MAX value but not the actual measurements themselves.
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual To define the REPORT PERIOD, follow the instruction shown in Section 7.1.4 then press: The SAMPLE PERIOD and REPORT PERIOD intervals are synchronized to the beginning and end of the appropriate interval of the instrument’s internal clock.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual 7.1.4.5. REPORT PERIODS IN PROGRESS WHEN INSTRUMENT IS POWERED OFF If the instrument is powered off in the middle of a REPORT PERIOD, the samples accumulated so far during that period are lost. Once the instrument is turned back on, the DAS begins taking samples and temporarily storing them in volatile memory as part of a new REPORT PERIOD.
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual To set the NUMBER OF RECORDS, follow the instruction shown in Section 7.1.4 then press: 07275B DCN6418...
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual 7.1.4.7. RS-232 REPORT FUNCTION The DAS can automatically report data to the communications ports, where they can be captured with a terminal emulation program or simply viewed by the user using the APICOM software.
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 7.1.4.8. ENABLING / DISABLING THE HOLD OFF FEATURE The DAS HOLD OFF feature prevents data collection during calibration operations. To enable or disable the HOLD OFF, follow the instruction shown in Section 7.1.4 then press:...
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual 7.1.4.9. THE COMPACT REPORT FEATURE When enabled, this option avoids unnecessary line breaks on all RS-232 reports. Instead of reporting each parameter in one channel on a separate line, up to five parameters are reported in one line.
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Section II Operating Instructions Teledyne API T802 Paramagnetic O Analyzer Operation Manual 7.1.4.11. DISABLING/ENABLING DATA CHANNELS Data channels can be temporarily disabled, which can reduce the read/write wear on the disk-on-module. To disable a data channel, follow the instruction shown in Section 7.1.4 then...
The DAS can be configured and operated remotely via either the APICOM interface or a terminal emulation program. (Refer to Section 8 of this manual for details on remote operation of the T802 analyzer). 7.2.1. DAS CONFIGURATION VIA APICOM Figure 7-2 shows an example of APICOM’s main interface, which emulates the look and functionality of the instrument’s actual front panel.
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Refer to the APICOM manual for details on these procedures. The APICOM user manual (Teledyne API PN 058130000) is included in the APICOM installation file, which can be downloaded at http://www.teledyne-api.com/manuals/.
Analyzer Operation Manual 7.2.2. DAS CONFIGURATION VIA TERMINAL EMULATION PROGRAMS Although Teledyne API recommends the use of APICOM, the DAS can also be accessed and configured through a terminal emulation program such as HyperTerminal (see Figure 7-4 for example). It is best to start by downloading...
Ethernet. Running APICOM, a user can: Establish a link from a remote location to the T802 through direct cable connection via RS-232 modem or Ethernet. View the instrument’s front panel and remotely access all functions that could be accessed when standing in front of the instrument.
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Remote Operation 8.2. INTERACTIVE MODE Interactive mode is used with a terminal emulation programs or a “dumb” computer terminal. 8.2.1. REMOTE CONTROL VIA A TERMINAL EMULATION PROGRAM Start a terminal emulation programs such as HyperTerminal. All configuration...
Remote Operation Teledyne API T802 Paramagnetic O Analyzer Operation Manual be executed. Press ? <CR> or refer to Appendix A-6 for a list of available command designators <CR> is a carriage return. All commands must be terminated by a carriage return (usually achieved by pressing the ENTER key on a computer).
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual Remote Operation Text strings: Used to represent data that cannot be easily represented by other data types, such as data channel names, which may contain letters and numbers. They consist of a quotation mark, followed by one or more printable characters, including spaces, letters, numbers, and symbols, and a final quotation mark.
The DTE-DCE switch on the rear panel is in the DCE position. The T802 COM port is set for a baud rate that is compatible with the modem, The Modem is designed to operate with an 8-bit word length with one stop bit.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual Remote Operation To initialize the modem press: SAMPLE RANGE=100.00 % O2=XXX.XX <TST TST> CAL SETUP SETUP X.X PRIMARY SETUP MENU CFG ACAL DAS RNGE PASS CLK MORE EXIT SETUP X.X SECONDARY SETUP MENU...
Analyzer Operation Manual 8.4. COM PORT PASSWORD SECURITY In order to provide security for remote access of the T802, a LOGON feature can be enabled to require a password before the instrument will accept commands. This is done by turning on the SECURITY MODE (Mode 4, Section 6.2.1).
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This section describes the procedure for checking the calibration of the T802 and calibrating the instrument. Also included are instructions for selecting the reporting range to be calibrated when the T802 analyzer is set to operate in either the DUAL or AUTO reporting range modes.
If any problems occur while performing the following calibration procedures, refer to Section 11 for troubleshooting tips. 9.1.1. REQUIRED EQUIPMENT, SUPPLIES, AND EXPENDABLES Calibration of the T802 analyzer requires a certain amount of equipment and supplies. These include, but are not limited to, the following: Zero-air source.
5%, the proper span gas would be 4% 9.1.3. DATA RECORDING DEVICES A strip chart recorder, data acquisition system or digital data acquisition system should be used to record data from the serial or analog outputs of the T802. 07275A (DCN6005) 07275B DCN6418...
Data recording devices should be capable of bi-polar operation so that negative readings can be recorded. For electronic data recording, the T802 provides an internal data acquisition system (DAS), which is described in detail in Section 7 APICOM, a remote control program, is also provided as a convenient and powerful tool for data handling, download, storage, quick check and plotting (see Section 8.1.1).
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Calibration Procedures 9.2.2. PERFORMING A BASIC MANUAL CALIBRATION CHECK Note If the ZERO or SPAN menu buttons are not displayed, the measurement made during this cal check is out of the allowable range allowed for a reliable calibration.
Calibration Procedures Teledyne API T802 Paramagnetic O Analyzer Operation Manual 9.2.3. PERFORMING A BASIC MANUAL CALIBRATION The following section describes the basic method for manually calibrating the T802. If the analyzer’s reporting range is set for the DUAL or AUTO range modes, a step will appear for selecting which range is to be calibrated: RNG1 (LOW) or RNG2 (HIGH).
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual Calibration Procedures 9.2.3.2. ZERO/SPAN POINT CALIBRATION PROCEDURE 07275A (DCN6005) 07275B DCN6418...
OFFSET -0.500 0.000 0.500 These values should not be significantly different from the values recorded on the Teledyne API Final Test and Validation Data Sheet that was shipped with your instrument. Section 11 If they are, refer to troubleshooting in...
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual Calibration Procedures To carry out this adjustment, the current ambient atmospheric pressure must be known. Before performing the following pressure calibration, ensure that the pressure being measured by the analyzer’s internal sensor is equal to ambient atmospheric pressure by disconnecting: ...
Calibration Procedures Teledyne API T802 Paramagnetic O Analyzer Operation Manual 9.4.2. FLOW CALIBRATION The flow calibration allows the user to adjust the values of the sample flow rates as they are displayed on the front panel and reported through COM ports to match the actual flow rate measured at the sample inlet.
CALIBRATION SETUP The pneumatic connections for calibrating are as follows Figure 9-2: Sensor Calibration Set Up SENSOR ZERO GAS: Teledyne API recommends using pure N when calibration the zero point of your CO sensor option. SENSOR SPAN GAS: Teledyne API recommends using 16% CO...
Calibration Procedures Teledyne API T802 Paramagnetic O Analyzer Operation Manual 9.5.3. ACTIVATE CO SENSOR STABILITY FUNCTION To change the stability test function from O concentration to the CO sensor output, press: <TST TST> SETUP SETUP X.X DAS ACAL RANG PASS CLK EXIT SETUP X.X...
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Calibration Procedures (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 9.5.4. CO ZERO/SPAN CALIBRATION: To perform the zero/span calibration procedure: 07275A (DCN6005) 07275B DCN6418...
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PART III – MAINTENANCE AND SERVICE 07275A (DCN6005) 07275B DCN6418...
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MAINTENANCE SCHEDULE & PROCEDURES The T802 Paramagnetic Oxygen Analyzer utilizes a technology that is non- depleting and requires very little maintenance. However, there are a minimal number of simple procedures that when performed regularly will ensure that the analyzer continues to operate accurately and reliably over its lifetime. Repairs and troubleshooting are covered in Section 11 of this manual.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual Maintenance Schedule & Procedures Table 10-1. T802 Maintenance Schedule DATE PERFORMED ITEM ACTION FREQ MANUAL CHECK REQ’D. Particulate Weekly or as Replace 10.3.1 Filter needed Weekly or after Verify Test Record and 11.1.2...
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Maintenance Schedule & Procedures Table 10-2: T802 Test Function Record DATE RECORDED OPERATING FUNCTION MODE* STABIL O2 ZERO CAL PRES SAMPLE O2SLOPE SPAN CAL O2 OFFSET ZERO CAL 07275B DCN6418 07275A (DCN6005)
Maintenance Schedule & Procedures Teledyne API T802 Paramagnetic O Analyzer Operation Manual 10.2. PREDICTIVE DIAGNOSTICS The Test Functions can be used to predict failures by looking at how their values change over time. Initially it may be useful to compare the state of these Test Functions to the values recorded on the printed record of the final calibration performed on your instrument at the factory.
Analyzer Operation Manual To change the filter: 1. Turn OFF the analyzer to prevent drawing debris into the instrument. 2. Open the T802’s hinged front panel and unscrew the knurled retaining ring on the filter assembly. Figure 10-1: Sample Particulate Filter Assembly 3.
10.3.3.2. PRESSURE LEAK CHECK If you can’t locate the leak by the above procedure, use the following procedure. Obtain a leak checker similar to the Teledyne API PN 01960, which contains a small pump, shut-off valve and pressure gauge. Alternatively, a convenient source of low-pressure gas is a tank of span gas, with the two-stage regulator adjusted to less than 15 psi with a shutoff valve and pressure gauge.
Maintenance Schedule & Procedures Teledyne API T802 Paramagnetic O Analyzer Operation Manual CAUTION ENERAL AFETY AZARD Do not use bubble solution with vacuum applied to the analyzer. The solution may contaminate the instrument. Do not exceed 15 PSI pressure. 1. Turn OFF power to the instrument.
10.3.6. CLEANING EXTERIOR SURFACES OF THE T802 If necessary, the exterior surfaces of the T802 can be cleaned with a clean damp cloth. Do NOT submerge any part of the instrument and do NOT use any cleaning solution.
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Maintenance Schedule & Procedures Teledyne API T802 Paramagnetic O Analyzer Operation Manual TROUBLESHOOTING AND SERVICE This section describes a variety of methods for identifying the source of performance problems with the analyzer. Also included here are procedures that are used to repair the instrument.
Troubleshooting and Service Teledyne API T802 Paramagnetic O Analyzer Operation Manual 1. Note any WARNING MESSAGES and take corrective action as necessary. 2. Examine the values of all TEST functions and compare them to factory values. Note any major deviations from the factory values and take corrective action.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual Troubleshooting and Service Top: the CLR button is available to clear the warning message displayed in the Param field. Bottom: the MSG button indicates that at least one warning message has not yet been cleared The analyzer will also alert the user via the Serial I/O COM port(s).
Troubleshooting and Service Teledyne API T802 Paramagnetic O Analyzer Operation Manual To view or clear the various warning messages press: SAMPLE SYSTEM RESET O2=XXX.XX Suppresses the TEST MSG CLR SETUP warning messages SAMPLE RANGE=100 % O2=XXX.XX MSG returns the active <TST TST>...
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Troubleshooting and Service WARNING FAULT CONDITION POSSIBLE CAUSES MESSAGE C bus failure RELAY BOARD The CPU cannot communicate with Failed relay board WARN the Relay Board. Loose connectors/wiring Failed sample pump Blocked sample inlet/gas line SAMPLE FLOW Sample flow rate is <...
Troubleshooting and Service Teledyne API T802 Paramagnetic O Analyzer Operation Manual Table 11-2: Test Functions - Indicated Failures TEST FUNCTIONS INDICATED FAILURE(S) As Displayed) Time of day clock is too fast or slow TIME To adjust See Section 5.6. Battery in clock chip on CPU board may be dead.
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Troubleshooting and Service Figure 11-2: Example of Signal I/O Function (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). Note Any I/O signals changed while in the signal I/O menu will remain in effect ONLY until signal I/O menu is exited.
Troubleshooting and Service Teledyne API T802 Paramagnetic O Analyzer Operation Manual 11.2. USING THE INTERNAL ELECTRONIC STATUS LEDS Several LEDs are located inside the instrument to assist in determining if the analyzer’s CPU, I C bus and relay board are functioning properly.
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Troubleshooting and Service 11.2.2.2. RELAY PCA STATUS LED S D6 (Yellow) O Sensor Heater D5 (Yellow) – CO Sensor Heater (only with CO option) D1 (RED) Watchdog Indicator Figure 11-4: Relay PCA Status LEDS Used for Troubleshooting...
Section 10.3.4 is essential. The flow diagrams found in a variety of locations within this manual depicting the T802 in its standard configuration and with options installed, can help in trouble-shooting flow problems. For your convenience the diagrams are collected here.
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Troubleshooting and Service Figure 11-6: T802 – Internal Pneumatics with CO Sensor Option 67 11.3.2. TYPICAL SAMPLE GAS FLOW PROBLEMS 11.3.2.1. FLOW IS ZERO The unit displays a SAMPLE FLOW warning message on the front panel display or the SAMPLE FLOW test function reports a zero or very low flow rate.
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Troubleshooting and Service Teledyne API T802 Paramagnetic O Analyzer Operation Manual 4. If gas flows through the instrument when it is disconnected from its sources of zero air, span gas or sample gas, the flow problem is most likely not internal to the analyzer.
11.4.2. NON-REPEATABLE ZERO AND SPAN As stated earlier, leaks both in the T802 and in the external system are a common source of unstable and non-repeatable readings.
Individual control loops are used to maintain the set point of the absorption bench, filter wheel and IR photo-detector temperatures. If any of these temperatures are out of range or are poorly controlled, the T802 will perform poorly. 11.5.1.1. BOX TEMPERATURE The box temperature sensor is mounted to the motherboard and cannot be disconnected to check its resistance.
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Troubleshooting and Service 11.6. SUBSYSTEM CHECKOUT Section 10 discussed a variety of methods for identifying possible sources of failures or performance problems within the analyzer. In most cases this included a list of possible causes. This describes how to determine individually determine if a certain component or subsystem is actually the cause of the problem being investigated.
Troubleshooting and Service Teledyne API T802 Paramagnetic O Analyzer Operation Manual Table 11-6: DC Power Supply Acceptable Levels CHECK RELAY BOARD TEST POINTS POWER SUPPLY VOLTAGE MIN V MAX V FROM TEST POINT TO TEST POINT ASSY NAME NAME Dgnd 4.85...
11.6.7. SENSOR ASSEMBLY The paramagnetic O sensor of your T802 analyzer has no user serviceable parts 11.6.8. PRESSURE/FLOW SENSOR ASSEMBLY The pressure/flow sensor PCA can be checked with a Voltmeter using the...
Troubleshooting and Service Teledyne API T802 Paramagnetic O Analyzer Operation Manual 11.6.9. MOTHERBOARD 11.6.9.1. A/D FUNCTIONS The simplest method to check the operation of the A-to-D converter on the motherboard is to use the Signal I/O function under the DIAG menu to check the two A/D reference voltages and input signals that can be easily measured with a voltmeter.
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Troubleshooting and Service 11.6.9.3. STATUS OUTPUTS The procedure below can be used to test the Status outputs: 1. Connect a jumper between the “D“ pin and the “” pin on the status output connector.
3. Check to make sure the set up command is correct (See Section 8.3) 4. Verify that the Ready to Send (RTS) signal is at logic high. The T802 sets pin 7 (RTS) to greater than 3 volts to enable modem transmission.
11.7.1. REPAIRING SAMPLE FLOW CONTROL ASSEMBLY The critical flow orifice is housed in the flow control assembly (Teledyne API PN 001760400) located on the top of the optical bench. A sintered filter protects the...
Troubleshooting and Service Teledyne API T802 Paramagnetic O Analyzer Operation Manual 9. After reconnecting the power and pneumatic lines, flow check the instrument as described in the Section 10.3.4. Figure 11-8: Critical Flow Restrictor Assembly / Disassembly 11.7.2. DISK-ON-MODULE REPLACEMENT PROCEDURE...
9. If the replacement DOM carries a firmware revision, re-enter all of the setup information. 11.8. FAQ’S The following is a list from the Teledyne API’s Technical Support Department of the most commonly asked questions relating to the Model T802 O Analyzer.
Phone: 800-324-5190 (toll free in North America) Phone: 858-657-9800 (direct) Fax: 858-657-9816 Email: sda_techsupport@teledyne.com Website: http://www.teledyne-api.com/ Before you contact Teledyne API’s Technical Support, fill out the problem report form in Appendix C, which is also available online for electronic submission at http://www.teledyne-api.com/forms/ 07275B DCN6418...
12.1.2. PRINCIPLE OF MEASUREMENT The type of paramagnetic sensor used in the T802 analyzer is called a magneto- mechanical sensor. This type of sensor consists of a small dumbbell-shaped body (a sphere on either end) made of glass and filled with a gas of negative paramagnetic characteristic (in this case, N ).
Principles of Operation Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 12-1: Paramagnetic O Sensor Design When sample gas containing oxygen flows into the magneto-mechanical sensor, the O molecules are drawn toward the strong point of the magnetic field. This...
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Principles of Operation This current is passed to a feedback loop, which generates a second current to a wire winding (in effect, a small DC electric motor) mounted on the suspended mirror. The more O present, the more the dumbbell and its attached mirror moves and the more current is needed to move the dumbbell back to it’s zero...
Principles of Operation Teledyne API T802 Paramagnetic O Analyzer Operation Manual 12.2.1. OPERATION WITHIN THE T802 ANALYZER Operationally, the CO sensor option is transparently integrated into the core analyzer operation. All functions can be viewed or accessed through the front panel, just like the functions for O ...
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Principles of Operation Figure 12-4: T802 – Internal Pneumatic Flow – Basic Configuration 12.3.1. PNEUMATIC OPERATION OF THE CO SENSOR Pneumatically, the CO sensor is placed in line with the sample gas line between the particulate filter and the analyzer’s sample chamber.
To maintain a constant flow rate of the sample gas through the instrument, the T802 uses a special flow control assembly located in the exhaust gas line just before the optional internal pump or connected to the rear panel if using an external pump.
2:1 pressure differential and not absolute pressure the flow rate of the gas is also unaffected by degradations in pump efficiency due to age. The critical flow orifice used in the T802 is designed to provide a flow rate of 120 cm /min.
At its heart the analyzer is a microcomputer (CPU) that controls various internal processes, interprets data, makes calculations, and reports results using specialized firmware developed by Teledyne API. It communicates with the user as well as receives data from and issues commands to a variety of peripheral devices via a separate printed circuit assembly called the Motherboard.
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Principles of Operation Finally, the CPU issues commands via a series of relays and switches (also over the I C bus) located on a separate printed circuit assembly to control the function of key electromechanical devices such as heaters..
Principles of Operation Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 12-8: Sensor Option PCA Layout and Electronic Connections 12.5.3. CENTRAL PROCESSING UNIT (CPU) The unit’s CPU card is installed on the motherboard located inside the rear panel. It is a low power (5 VDC, 720mA max), high performance, Vortex 86SX-based microcomputer running Windows CE.
The DOM is a 44-pin IDE flash disk with a storage capacity up to 128MB. It is used to store the computer’s operating system, the Teledyne API firmware, and most of the operational data generated by the analyzer’s internal data acquisition system (DAS –...
HOCK AZARD Only those relays actually required by the configuration of the T802 are populated. A protective retainer plate is installed over the AC power relays to keep them securely seated in their sockets and prevent accidental contact with those sockets that are not populated see Figure 12-11).
LEDs located on the Analyzer’s relay PCA, show the current status of various control functions performed by the relay PCA The three that are used in the T802 are described in Table 12-1, and their locations are illustrated in Figure 12-12.
Principles of Operation Teledyne API T802 Paramagnetic O Analyzer Operation Manual D6 (Yellow) O Sensor Heater D5 (Yellow) –CO Sensor Heater (only with CO option) D1 (RED) Watchdog Indicator Figure 12-12: Status LED Locations – Relay PCA 12.5.4.2. WATCHDOG CIRCUITRY...
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The A/D can be configured for several different input modes and ranges but in the T802 the A/D is used in uni-polar mode with a +5 V full scale. The converter includes a 1% over and under-range. This allows signals from –0.05 V to +5.05 V to be fully converted.
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Principles of Operation Teledyne API T802 Paramagnetic O Analyzer Operation Manual 12.5.6.6. EXTERNAL DIGITAL I/O This External Digital I/O performs status outputs and control inputs. STATUS OUTPUTS Logic-Level voltages are output through an optically isolated 8-pin connector located on the rear panel of the analyzer. These outputs convey good/bad and on/off information about certain analyzer conditions.
Teledyne API T802 Paramagnetic O Analyzer Operation Manual Principles of Operation SENSOR SUITES AC POWER LOGIC DEVICES ANALOG SENSORS (e.g. CPU, I C bus, DC POWER (e.g. Temp Sensor, Touchscreen, Pressure Sensor, MotherBoard, etc.) Pre-Amplifiers Flow Sensor) & Amplifiers Sensor...
Principles of Operation Teledyne API T802 Paramagnetic O Analyzer Operation Manual Figure 12-14: Front Panel and Display Interface Block Diagram 12.5.7.1. LVDS TRANSMITTER BOARD The LVDS (low voltage differential signaling) transmitter board converts the parallel display bus to a serialized, low voltage, differential signal bus in order to transmit the video signal to the LCD interface PCA..
Unlike other analyzers that average the output signal over a fixed time period, the T802 averages over a set number of samples, where each sample is 1 second. This is technique is known as boxcar averaging.
12.5.11. TEMPERATURE AND PRESSURE COMPENSATION Changes in ambient pressure can have a noticeable effect on the O and optional concentration calculations. To account for this, the T802 software includes a feature which allows the instrument to compensate both the O and optional CO calculations based on changes in ambient pressure.
A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne API considers the prevention of damage caused by the discharge of static electricity to be extremely important part of making sure that your analyzer continues to provide reliable service for a long time. This section describes how static electricity occurs, why it is so dangerous to electronic components and assemblies as well as how to prevent that damage from occurring.
A Primer on Electro-Static Discharge Teledyne API T802 Paramagnetic O Analyzer Operation Manual Table 13-1: Static Generation Voltages for Typical Activities MEANS OF GENERATION 65-90% RH 10-25% RH Walking across nylon carpet 1,500V 35,000V Walking across vinyl tile 250V 12,000V...
Teledyne API T802 Paramagnetic O Analyzer Operation Manual A Primer on Electro-Static Discharge Any time a charged surface (including the human body) discharges to a device. Even simple contact of a finger to the leads of a sensitive device or assembly can allow enough discharge to cause damage.
A Primer on Electro-Static Discharge Teledyne API T802 Paramagnetic O Analyzer Operation Manual A charge can be induced onto the conductive surface and/or discharge triggered in the presence of a charged field such as a large static charge clinging to the surface of a nylon jacket of someone walking up to a workbench.
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual A Primer on Electro-Static Discharge Simply touching a grounded piece of metal is insufficient. While this may temporarily bleed off static charges present at the time, once you stop touching the grounded metal new static charges will immediately begin to re- build.
A Primer on Electro-Static Discharge Teledyne API T802 Paramagnetic O Analyzer Operation Manual 13.4.2. BASIC ANTI-ESD PROCEDURES FOR ANALYZER REPAIR AND MAINTENANCE 13.4.2.1. WORKING AT THE INSTRUMENT RACK When working on the analyzer while it is in the instrument rack and plugged into a properly grounded power supply 1.
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A Primer on Electro-Static Discharge 13.4.2.3. TRANSFERRING COMPONENTS FROM RACK TO BENCH AND BACK When transferring a sensitive device from an installed Teledyne API analyzer to an Anti-ESD workbench or back: Follow the instructions listed above for working at the instrument rack and workstation.
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1. Opening the outer shipping box away from the anti-ESD work area 2. Carry the still sealed ant-ESD bag, tube or bin to the anti-ESD work area 3. Follow steps 6 and 7 of Opening Shipments from Teledyne API’s Technical Support above when opening the anti-ESD container at the work station 4.
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10 megabits per second (Mbps) 100BaseT same as 10BaseT except ten times faster (100 Mbps) APICOM name of a remote control program offered by Teledyne-API to its customers ASSY Assembly Code-Activated Switch Converter Efficiency, the percentage of light energy that is actually converted into...
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A Primer on Electro-Static Discharge Teledyne API T802 Paramagnetic O Analyzer Operation Manual Term Description/Definition Digital-to-Analog Converter Data Acquisition System Data Communication Equipment DHCP Dynamic Host Configuration Protocol. A protocol used by LAN or Internet servers to automatically set up the interface protocols between themselves and...
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Teledyne API T802 Paramagnetic O Analyzer Operation Manual A Primer on Electro-Static Discharge Term Description/Definition Light Emitting Diode Liters Per Minute MOLAR MASS the mass, expressed in grams, of 1 mole of a specific substance. Conversely, one mole is the amount of the substance needed for the molar mass to be the same number in grams as the atomic mass of that substance.
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A Primer on Electro-Static Discharge Teledyne API T802 Paramagnetic O Analyzer Operation Manual Term Description/Definition RS-485 specification and standard describing a binary serial communication method among multiple devices at a data rate faster than RS-232 with a much longer distance between the host and the furthest device...
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Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A APPENDIX A – Version Specific Software Documentation APPENDIX A-1: Software Menu Trees, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) ........3 APPENDIX A-2: Setup Variables For Serial I/O, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) ...... 9 APPENDIX A-3: Warnings and Test Measurements, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) .....
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Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A APPENDIX A-1: Software Menu Trees, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) SAMPLE TEST SETUP Press to <TST TST> cycle through the active warning HIGH RANGE=[Value] % messages. O2 RN1=[Value] %...
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Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) SAMPLE SETUP MORE ACAL RNGE PASS Go to iDAS <TST TST> Menu Tree MODEL TYPE AND NUMBER TIME DATE PART NUMBER SERIAL NUMBER SOFTWARE REVISION LIBRARY REVISION iCHIP SOFTWARE REVISION...
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Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A SAMPLE SETUP ACAL RNGE PASS MORE VIEW EDIT PREV NEXT ENTER PASSWORD: 818 CONC PREV NEXT EDIT PRNT PNUMTC CALDAT DETAIL CONC FAST PNUMTC CALDAT VIEW DETAIL FAST <SET...
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Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Go to COMM / Hessen Menu Tree Go to Menu Tree E-Series: only appears if optional Ethernet PCA is installed. When Ethernet PCA is present COM2 submenu disappears.
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Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A SAMPLE SETUP MORE RNGE PASS ACAL COMM DIAG VARS HESN INET COM1 COM2 ENTER PASSWORD: 818 ENTER PASSWORD: 818 ENTER PASSWORD: 818 <SET SET> EDIT Go to COMM / VARS Menu...
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Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Figure A-7: Secondary Setup Menu (DIAG) Error! Unknown document property name.Error! Unknown document property name. 07275B DCN6418...
Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A APPENDIX A-2: Setup Variables For Serial I/O, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) Table A-1: Setup Variables Setup Variable Numeric Default Value Range Description Units Value Low Access Level Setup Variables (818 password)
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Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Setup Variable Numeric Default Value Range Description Units Value NEG_CONC_SUPPRESS — OFF, ON ON pegs negative concentrations at zero; OFF permits negative concentrations O2_DWELL Seconds 0.1–30 Dwell time before taking each sample.
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Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A Setup Variable Numeric Default Value Range Description Units Value CO2_DIL_FACTOR — 0.1–1000 Dilution factor for CO . Used only if is dilution enabled with FACTORY_OPT variable. CO2_CELL_SET ºC 30–70...
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Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Setup Variable Numeric Default Value Range Description Units Value SAMP_FLOW_SET cc/m 0–6000 Sample flow set point for flow calculation and warning limits. Warnings: 80–180 SAMP_FLOW_SLOPE — 0.5–1.5 Sample flow slope correction factor (adjusted flow = measured flow x slope).
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Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A Setup Variable Numeric Default Value Range Description Units Value MODEM_INIT — “AT Y0 &D0 Any character RS-232 COM1 modem &H0 &I0 S0=2 in the allowed initialization string. Sent verbatim &B0 &N6 &M0...
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Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Setup Variable Numeric Default Value Range Description Units Value REMOTE_CAL_MODE — O2 RANGE1 O2 RANGE1 Range to calibrate during contact-closure and Hessen CO2 RANGE1 O2 RANGE2 calibration. Enclose value in CO2 RANGE1 double quotes (“) when setting...
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Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A Setup Variable Numeric Default Value Range Description Units Value CLOCK_FORMAT — “TIME=%H:% Any character Time-of-day clock format flags. M:%S” in the allowed Enclose value in double quotes character set.
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Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Setup Variable Numeric Default Value Range Description Units Value FACTORY_OPT BitFlag 0–0x7fffffff Factory option flags. Add values to combine flags. 1 = enable dilution factor 2 = display units in concentration...
Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A APPENDIX A-3: Warnings and Test Measurements, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) Table A-2: Warning Messages Name Message Text Description Warnings WSYSRES SYSTEM RESET Instrument was power-cycled or the CPU was reset.
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Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Table A-3: Test Measurements Name Message Text Description Test Measurements O2RANGE O2 RNG=500.0 % D/A range in single or auto-range modes. CO2RANGE CO2 RNG = 500.0 % O2RANGE1 O2 RN1=500.0 %...
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Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A Name Message Text Description Test Measurements CLOCKTIME TIME=10:38:27 Current instrument time of day clock. The name is used to request a message via the RS-232 interface, as in “T BOXTEMP”.
Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) APPENDIX A-4: Signal I/O Definitions, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) Table A-4: Signal I/O Definitions Signal Name Bit or Channel Description Number Internal inputs, U7, J108, pins 9–16 = bits 0–7, default I/O address 322 hex 0–7...
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Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A Signal Name Bit or Channel Description Number A status outputs, U24, J1017, pins 1–8 = bits 0–7, default I/O address 323 hex ST_SYSTEM_OK 0 = system OK 1 = any alarm condition ST_CONC_VALID 0 = conc.
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Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Signal Name Bit or Channel Description Number 2, 6 CO2_SPAN_VALVE 0 = let CO span gas in 1 = let zero gas in VENT_VALVE 0 = open vent valve 1 = close vent valve 10–15...
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Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A Signal Name Bit or Channel Description Number External analog input board, default I C address 5C hex XIN1 External analog input 1 XIN2 External analog input 2 XIN3...
Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) APPENDIX A-5: DAS Triggering Events, Parameters, Software Version s 1.0.3 (T-Series)/A.3 (E-Series) Table A-5: DAS Trigger Events Name Description ATIMER Automatic timer expired EXO2ZR Exit O zero calibration mode...
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Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A Table A-6: DAS Parameters Name Description Units O2SLP1 slope for range #1 — O2SLP2 slope for range #2 — O2OFS1 offset for range #1 O2OFS2 offset for range #2...
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Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Name Description Units XIN1 External analog input 1 value Volts XIN1SLPE External analog input 1 slope eng unit / V XIN1OFST External analog input 1 value eng unit...
Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A ® APPENDIX A-7: MODBUS Register Map, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) MODBUS Register Description Units Address (dec., 0-based) MODBUS Floating Point Input Registers (32-bit IEEE 754 format; read in high-word, low-word order; read-only) slope for range 1 —...
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Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) MODBUS Register Description Units Address (dec., 0-based) External analog input 1 value Volts External analog input 1 slope eng unit /V External analog input 1 offset eng unit...
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Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) Appendix A MODBUS Register Description Units Address (dec., 0-based) MODBUS Discrete Input Registers (single-bit; read-only) Box temperature warning cell temperature warning Sample flow warning Sample pressure warning System reset warning...
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Appendix A Models T802, 802E Appendix A Menu Trees (Reference: 06530C DCN6418) MODBUS Register Description Units Address (dec., 0-based) MODBUS Coil Registers (single-bit; read/write) Maps to relay output signal 36 (MB_RELAY_36 in signal I/O list) Maps to relay output signal 37 (MB_RELAY_37 in signal I/O list)
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APPENDIX B - Spare Parts Use of replacement parts other than those supplied by Teledyne Advanced Note Pollution Instrumentation (TAPI) may result in non-compliance with European standard EN 61010-1. Due to the dynamic nature of part numbers, please refer to the TAPI Website at Note http://www.teledyne-api.com...
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T80X Spare Parts List (Ref: 072690000A DCN6431, 2012 April 12) OR0000001 ORING, 2‐006VT *(KB) OR0000094 ORING, 2‐228V, 50 DURO VITON(KB) PU0000022 REBUILD KIT, FOR PU20 & 04241 (KB) RL0000015 RELAY, DPDT, (KB) SW0000006 SWITCH, THERMAL, 60 C (KB) SW0000025 SWITCH, POWER, CIRC BREAK, VDE/CE *(KB) SW0000059 PRESSURE SENSOR, 0‐15 PSIA, ALL SEN WR0000008 POWER CORD, 10A(KB) 07275B DCN6418...
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M802E Expendables Kit, PN06535A (DCN5390) M802E without a pump Expendables Kit Part Number Description 006190600 AKIT, EXP, 802E W/O PUMP, 1UM This kit contains the following items (labor incl.) 009690300 AKIT, TFE FLTR ELEMENT, 47MM, 1UM (30) FL0000001 FILTER, SS HW0000020 SPRING OR0000001...
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What are the failure symptoms? __________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ What test have you done trying to solve the problem? ________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ TELEDYNE API CUSTOMER SERVICE EMAIL: api-customerservice@teledyne.com PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816 07275B DCN6418...
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______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ Thank you for providing this information. Your assistance enables Teledyne API to respond faster to the problem that you are encountering. TELEDYNE API CUSTOMER SERVICE EMAIL: api-customerservice@teledyne.com PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190...
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APPENDIX D – Wire List and Electronic Schematics 07275B DCN6418...
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T80X Interconnect List (Reference: 073800100A DCN6418) FROM Cable PN Signal Assembly Pin Assembly 036490100 CBL ASSY, AC POWER AC Line Power Switch SW0000025 AC Neutral Power Switch SW0000025 Power Grnd Power Entry CN0000073 Shield Power Grnd Power Entry CN0000073 Chassis AC Line Switched Power Switch SW0000025...
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T80X Interconnect List (Reference: 073800100A DCN6418) FROM Cable PN Signal Assembly Pin Assembly 066470000 CBL, CO2 & O2 SENSORS DC PWR O2 SIGNAL - Motherboard 058021100 P109 O2 Sensor OP0000030 O2 SIGNAL + Motherboard 058021100 P109 O2 Sensor OP0000030 Shield Motherboard 058021100 P109...
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1. All part numbers in Italic identify Advanced Pollution Instrumentation FRQILGHQFH IRU UHIHUHQFH RQO\ 8QDXWKRUL]HG XVH E\ DQ\RQH IRU DQ\ A Teledyne Technologies Company cables that are refered to in the RWKHU SXUSRVHV LV SURKLWHG WKLV GRFXPHQW RU DQ LQIRUPDWLRQ FRQWDLQHG...
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