Related Manuals for Dean TC25
Summary of Contents for Dean TC25
- Page 1 Model TC25 (Parts Section Included) Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. Price: $6.00 24-Hour Service Hotline 1-800-551-8633 819-5683 MARCH 2002...
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Page 3: Table Of Contents
Triathlon Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS Page # INTRODUCTION After Purchase Ordering Parts Service Information Safety Information IMPORTANT INFORMATION Product Description Principles of Operation Rating Plate Pre-Installation Air Supply and Ventilation Equipment Installed at High Altitudes Receiving and Unpacking Equipment INSTALLATION Installing the Fryer... - Page 4 Triathlon Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (cont.) Page # PREVENTATIVE MAINTENANCE General WIRING DIAGRAMS Robert Shaw Gas-Valve Wiring PARTS LIST Accessories Cabinetry and Related Components Frypots, Flues and Drain Valves Gas Valve and Burner Components Thermostat, High-Limit, Pilot and Related Components...
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Page 5: Introduction
TRIATHLON SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.1 After Purchase In order to improve service, have the following chart filled in by the Frymaster/Dean Authorized Service Technician who installs this equipment. Authorized Service Technician/FASC Address Telephone/Fax Model Number Serial Number Gas Type 1.2 Ordering Parts... -
Page 6: Safety Information
TRIATHLON SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.4 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the ones below. CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system. -
Page 7: Important Information
TRIATHLON SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.1 Product Description Dean Triathlon Series gas fryers are energy-efficient, tube-style, gas-fired tabletop units, design- certified by the International Approval Services (AGA/CGA), National Sanitation Foundation (NSF), and manufactured to their basic performance and application specifications. - Page 8 TRIATHLON SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.4 Pre-Installation (cont.) B. Clearances: The fryer area must be kept free and clear of all combustibles. This unit is design- certified for the following installations: Commercial installation only (not for household use). Installation on a non-combustible platform when equipped with factory-supplied 4-inch (10.2 cm) adjustable legs.
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Page 9: Air Supply And Ventilation
TRIATHLON SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.5 Air Supply and Ventilation Keep the area around the fryer clear to prevent obstruction of combustion and ventilation airflow as well as for service and maintenance. A. Do not connect this fryer to an exhaust duct. B. -
Page 10: Receiving And Unpacking Equipment
15 days of date of delivery. Be sure to retain container and all packing materials for inspection. NOTE: Dean Does Not Assume Responsibility for Damage or Loss Incurred in Transit. C. Remove all plastic skin from sides, front, and doors of the fryer(s). Failure to do this prior to... -
Page 11: Installation
TRIATHLON SERIES GAS FRYERS CHAPTER 3: INSTALLATION Installing the Fryer A. Initial Installation: Legs are installed at the factory. After unpacking, check the legs to ensure they are properly tightened. B. Relocating the fryer: Lift the fryer to remove all weight from each leg before moving. Do not slide the fryer on the legs. -
Page 12: Gas Connections
TRIATHLON SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.2 Leveling the Fryer (cont.) D. Re-leveling: If the fryer is moved, re-level the fryer following the above instructions. E. The install must be reviewed at the time of installation to ensure it meets the intent of these instructions. - Page 13 TRIATHLON SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.3 Gas Connections (cont.) C. Manual shut-off valve: This gas service supplier-installed valve must be installed in the gas service line ahead of the fryers in the gas stream and in a position where it can be reached quickly in the event of an emergency.
- Page 14 TRIATHLON SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.3 Gas Connections (cont.) G. Only qualified service personnel should make adjustments to the regulators. H. Orifices: The fryer can be configured to operate on any available gas. The correct safety control valve, appropriate gas orifices, and pilot burner are installed at the factory. While the valve can be adjusted in the field, only qualified service personnel should make any adjustments with the proper test equipment.
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Page 15: Fryer Operations
These adjustments are the responsibility of the customer and/or the dealer and are not covered by the Dean warranty. The inlet pipe at the lower rear of the fryer brings incoming gas to the pilot safety control valve, then to the pilot and main burners. - Page 16 TRIATHLON SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4.1.1 Pilot Lighting Procedures (cont.) Light the pilot as follows: 1. Turn off the manual shut-off valve on the incoming service line. 2. Turn the operating thermostat off. Operating thermostat in "OFF" position. 3.
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Page 17: Boil-Out Procedure
TRIATHLON SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4.1.1 Pilot Lighting Procedures (cont.) 6. Open the manual shut-off valve on the incoming service line. 7. Apply lighted match or taper to the pilot burner head. 8. Turn the gas cock dial on the control valve to "Pilot", then depress and hold the dial until the pilot stays lit (approximately 1 minute). - Page 18 TRIATHLON SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4.2 Boil-Out Procedure (cont.) E. The burners will maintain the boil-out solution at a simmer. Simmer the solution for approximately 45 minutes. Wearing protective gloves, scrub the sides of the fry vessel and the tubes with the L-shaped Teflon brush, being careful not to disturb the temperature sensing probe and the high-limit thermostat.
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Page 19: Final Preparation
TRIATHLON SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4.3 Final Preparation WARNING NEVER set a complete block of solid shortening on top of heating tubes. To do so will damage the heating tubes and fry vessel, and void the warranty. 4.3.1 Filling Fryer with Cooking Oil/Shortening A. -
Page 20: Opening: Beginning The Workday
TRIATHLON SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4.5 Opening: Beginning the Workday At the beginning of each work day, always check the fryer to ensure: The combination or main gas valve is "OFF". Fry vessel is filled with liquid oil to the bottom OIL LEVEL line scribed into the rear wall of the fry vessel tank. -
Page 21: Closing: End Of Day
TRIATHLON SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4.7 Closing: End of Day When closing at night: ø Filter the oil in all fryers and drain the flexible hose lines (portable filters). ø Cover oil-filled, open fry vessels. ø Turn the control knob on the gas valve to "OFF". 4.8 Fryer Shutdown When closing down for periods longer than overnight: ø... -
Page 22: Preventative Maintenance
TRIATHLON SERIES GAS FRYERS CHAPTER 5: PREVENTATIVE MAINTENANCE 5.1 General Any equipment works better and lasts longer when maintained properly and kept clean. Cooking equipment is no exception. Your Triathlon fryer should be kept clean during the working day, and thoroughly cleaned at the end of each day. - Page 23 TRIATHLON SERIES GAS FRYERS CHAPTER 5: PREVENTATIVE MAINTENANCE 5.1.4 Stainless Steel Care WARNING DO NOT let water splash into the tank of hot oil. It will splatter and can cause severe burns. All stainless steel fryer cabinet parts should be wiped regularly with hot, soapy water during the day, and with a liquid cleanser designed for stainless steel at the end of each day.
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Page 24: Wiring Diagrams
TRIATHLON SERIES GAS FRYERS CHAPTER 6: WIRING DIAGRAMS 6.1 Robert Shaw Gas-Valve Wiring Combination Gas Valve Vent Robertshaw PILOT KNOB Operating Thermostat Black Black Black Safety Valve High-Limit Yellow (Braided) THERMOPILE Orange (Braided) Black... -
Page 25: Parts List
TRIATHLON SERIES GAS FRYERS CHAPTER 7: PARTS LIST 7.1 Accessories Item Part Number Description 803-0282 Basket, Fry, 4-1/8 x 5-3/8 x 11" 803-0273 Rack, Basket 210-1758 Joiner Strip- TC Series 210-1220 Basket Hanger 803-0278 Brush, Frypot- L-Shaped Teflon 106-1915SP Cover, Frypot 803-0197 Fryer’s Friend (Clean-out Rod) * Not Illustrated... -
Page 26: Cabinetry And Related Components
TRIATHLON SERIES GAS FRYERS CHAPTER 7: PARTS LIST 7.2 Cabinetry and Related Components... - Page 27 TRIATHLON SERIES GAS FRYERS CHAPTER 7: PARTS LIST 7.2 Cabinetry and Related Components (cont.) Item Part Number Description 211-2943 Panel, Side- Left 212-2943 Panel, Side- Right 810-2106 Leg, Adjustable 200-3035SP Channel, Lower- Front & Back 201-2944 Channel, Top (Leg)- Right 200-2945 Channel, Upper- Front &...
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Page 28: Frypots, Flues And Drain Valves
TRIATHLON SERIES GAS FRYERS CHAPTER 7: PARTS LIST 7.3 Frypots, Flues and Drain Valves Item Part Number Description 823-3290SP Frypot Assembly, TC-25 200-1734 Shield, Heat- Flue 200-1725 Flue, Front 200-1724 Flue, Back 810-2128 Valve, Drain- 1" (Nut & Washers Included) 813-0710 Nipple, 1 x 2-½"... -
Page 29: Gas Valve And Burner Components
TRIATHLON SERIES GAS FRYERS CHAPTER 7: PARTS LIST 7.4 Gas Valve & Burner Components Item Part Number Description 807-3645 Gas Valve- Natural- MV 1909 Gas Valve- Propane- MV 813-0031 Bushing, ¾ x ½" NPT BM 813-0622 Nipple, ½ x 1-½" NPT BM 813-0173 Union. -
Page 30: Thermostat, High-Limit, Pilot And Related Components
TRIATHLON SERIES GAS FRYERS CHAPTER 7: PARTS LIST 7.4 Gas Valve & Burner Components (cont.) Item Part Number Description 813-0154 Plug, 1/8" NPT Hex Head 813-0165 Elbow, Street 90° 813-0694 Nipple, ½ x 25" NPT BM 200-1745 Shield, Heat- Pipe Inlet 810-2219 Orifice Assembly, Natural (#47) 1826-5... - Page 31 Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE Price: $6.00 PRINTED IN THE UNITED STATES 1-800-551-8633 819-5683 MARCH 2002...