Dean Super Runner Series Service & Parts Manual
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Dean Super Runner Series Service & Parts Manual

Super runner series & super marathon series dean millivolt gas fryers
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Super Runner and Super Marathon Series
NON-CE &
Dean, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
24-Hour Service Hotline
MAY 2008
1-800-551-8633
*8195948*
www.frymaster.com
Email:
service@frymaster.com

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Summary of Contents for Dean Super Runner Series

  • Page 1 Super Runner and Super Marathon Series NON-CE & Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline MAY 2008 1-800-551-8633 *8195948* www.frymaster.com Email: service@frymaster.com...
  • Page 2 DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
  • Page 3 The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any Instructions explaining procedures to be followed MUST be posted in a prominent location in the event the operator detects a gas leak.

  • Page 4: Table Of Contents

    Cleaning the Gas Valve Vent Tube Calibrating the Operating Thermostat Check Burner Manifold Pressure Adjusting the Pilot Flame Replacing Fryer Components 1.7.1 Replacing the Operating Thermostat 1.7.2 Replacing the High-Limit Thermostat 1.7.3 Replacing the Gas Valve 1.7.4 Replacing the Frypot Troubleshooting and Problem Isolation 1.8.1 Pilot Failures...
  • Page 5 2.8.1 SM50 and SM60 Series Fryers (Except IHOP) 2.8.2 SM50 Series Fryers, IHOP UFF 50 with Filter Leaf 2.8.3 SM80 Series Fryers Single Under Fryer Filter (SUFF) Components 2.9.1 SM50 Series Fryers 2.9.2 SM60 and SM80 Series Fryers Page #...

  • Page 6: Service Procedures

    (stainless or cold-rolled) that is heated by gas flames diffused evenly through tubes built into the frypot. The number of tubes varies from three to five, according to the fryer model and size. Flames originate from orifices in a burner manifold positioned beneath cast-iron burners. The burners are positioned in the tube openings, at the front of the frypot.
  • Page 7 Dean millivolt fryers are also equipped with a high-limit thermostat. In the event that the fryer fails to properly control the oil temperature, the high-limit thermostat prevents the fryer from overheating to the flash point.

  • Page 8: Accessing Fryers For Servicing

    4. Relocate the fryer for service accessibility. If fryer is equipped with legs, lift the fryer to relocate it. Damage to the leg or leg support channel can result if the fryer is not lifted when moving. 5. After servicing is complete, reconnect the unit to the gas supply and reattach the restraining devices.

  • Page 9: Calibrating The Operating Thermostat

    If using solid shortening, stir to get all shortening in the bottom of the frypot melted. 5. Insert a good-grade thermometer or pyrometer probe into the oil, with the end near the fryer temperature-sensing bulb. NOTE: The temperature-sensing probe is mounted on the frypot tube.

  • Page 10: Check Burner Manifold Pressure

    5. To adjust burner gas pressure, remove the cap from the gas valve regulator and adjust to correct pressure. 6. Place the fryer power switch and the gas valve in the "OFF" position. Remove the pressure- measuring device fitting from the pressure tap hole and reinstall the pressure tap plug.

  • Page 11: Adjusting The Pilot Flame

    1.7 Replacing Fryer Components 1.7.1 Replacing the Operating Thermostat 1. Drain the fryer and turn the gas off. 2. Remove the thermostat knob by pulling straight out on the knob with a firm, steady pull. 3. Disconnect the wires from the thermostat.
  • Page 12 1.7.1 Replacing the Operating Thermostat (cont.) 6. First, loosen the capillary tube compression fitting until it slides freely on the capillary tube. Second, loosen the frypot pass-through nut until it slides freely on the capillary tube. Remove the capillary tube and bulb from the frypot. 7.

  • Page 13: Replacing The High-Limit Thermostat

    3. Remove the screws from the cabinet back and remove it from the fryer. 4. Remove the screws attaching the flue cap to the frypot and lift the flue cap off the fryer. 5. Remove the door by lifting it upward to disengage the lower hinge pin from the hinge bracket.

  • Page 14: Troubleshooting And Problem Isolation

    1.7.4 Replacing the Frypot (cont.) 9. Recover the drain valve, high-limit thermostat, operating thermostat, and burner manifold assembly from the failed frypot. 10. Clean the threads on the recovered parts, apply Loctite PST 567 or equivalent thread sealer, and install them on the replacement frypot. 11.
  • Page 15 ROBERTSHAW-UNITROL 7000 SYSTEM CHECK 1. Complete System Check With thermostat contacts closed and gas cock dial in the “ON” position, the main burner should ignite. Measure the reading between the 2 & 3 terminals. If the reading is more than 100MV, replace the gas valve. 2.
  • Page 16 1. Gas is not being supplied to the valve: Check for a closed gas cutoff valve upstream of the gas valve. Also verify that the gas line quick disconnect fitting at the rear of the fryer (if so equipped) is properly connected.

  • Page 17: Improper Burner Functioning

    Flames "rolling" out of the fryer are usually an indication of negative pressure in the kitchen. Air is being sucked out of the fryer enclosure and the flames are literally following the air. If negative pressure is not the cause, check for high burner-manifold gas pressure. An obstructed flue, which prevents the fryer from properly exhausting, may also be the cause.

  • Page 18: Filtration Problems

    If the pump motor does not start, press the red reset switch located on the rear of the motor. Also, reset the filter circuit breaker located under the fryer control panel. If the pump then starts, something caused the motor to overheat. Maybe several frypots were filtered one after the other and the pump got hot.

  • Page 19: Leaking

    1.8.4 Filtration Problems (cont.) 3. Prior to reassembly, the inside housing must be clean and free of any sediment or debris. Failure to completely clean the inside housing and ring gear will cause gear binding after reassembly. Incorrectly sized or installed paper will allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter carriage.

  • Page 20: Wiring Diagrams

    1.9 Wiring Diagrams 1.9.1 Current Production Units with Honeywell Gas Valve (Non-CE) PILOT GENERATOR Combination Gas High-Limit Old Style Honeywell Millivolt Gas Valve Wiring (Non-CE) ADJ. PILOT P.S.I. HONEYWELL PILOT 1/2 P.S.I. HONEYWELL FENWALL OPERATING THERMOSTAT OPERATING THERMOSTAT White Thermopile Valve Operating Thermostat Black...

  • Page 21: Current Production Units With Honeywell Gas Valve (Ce)

    1.9.2 Current Production Units with Honeywell Gas Valve (CE) HIGH-LIMIT THERMOSTAT PILOT THERMOCOUPLE PILOT GENERATOR ROBERTSHAW OPERATING THERMOSTAT FENWALL OPERATING THERMOSTAT 8050531A 1-16...

  • Page 22: Current Production Units With Robertshaw Gas Valve (After May, 2002)

    1.9.3 Current Production Units with Robertshaw Gas Valve (After May, 2002) Operating Thermostat Thermopile 1-17...

  • Page 23: Uff Filtration Wiring Diagram

    1.9.4 UFF Filtration Wiring Diagram LEADS LONG 8" LEADS LONG 8" LEADS LONG 8" WHT#2 1-18...

  • Page 24: Parts List

    DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.1 Cabinetry Components, Single Fryers ITEM PART # 810-2793 Basket Hanger 200-1360 Basket Hanger 210-1595 Basket Hanger 210-5109 Joiner Strip Channel, Base- Front & Rear (Non-Filtration Single Fryers) 12-0373 Channel, Base- Front & Rear- 200-1118 Channel, Base- Front &...
  • Page 25 2.1 Cabinetry Components, Single Fryers (cont.) ITEM PART # 810-0357 Caster, Swivel- With Brake- All Millivolt Fryers 810-0356 Caster, Swivel- Without Brake- All Millivolt Fryers SUFF Base Components- SM Series With SUFF Filtration 823-3791 Support, Leg- Left- SUFF 50- 823-3792 Support, Leg- Right- SUFF 50- 823-3724 Support, Leg- Left &...
  • Page 26 DEAN MILLIVOLT GAS FRYERS 2.1 Cabinetry Components, Single Fryers (cont.) ITEM PART # 210-3419 Top Cap (Front Canopy)- 210-2821 Top Cap (Front Canopy)- 210-2811 Top Cap (Front Canopy)- 12-0366-2 Flue Cap- 823-4175 Flue Cap- 823-4437 Flue Cap- 823-3467 Flue Cap- 823-3700 Flue Cap- 823-3702...

  • Page 27: Cabinetry Components, Multi-Battery Systems

    Panel, Inner- Left- SM20G To SM50G Base Channel, Front & Rear- SM220G, SM50G (See Section 2.1 For Additional Single Fryer Base Channel Components) Channel, Double- Front & Rear- SM80G Systems (4-Battery) Support, Leg- All SM 60/80 Series Multi-Battery Fryers With UFF Support, Leg- All SM 20/50 &...
  • Page 28 DEAN MILLIVOLT GAS FRYERS 2.2 Cabinetry Components, Multi-Battery Frying Systems ITEM PART # 200-2830 200-2785 823-3634 823-3705 823-3516 823-3659 824-0995 824-0993 824-1128 824-1025 824-1026 824-1029 824-1030 824-1028 824-1177 824-0999 824-1000 824-1001 210-2822 210-2824 210-2825 824-1009 824-1010 824-1011 210-5109 210-3182 210-1679 210-2681 KIT00092SP 803-0271...

  • Page 29: Component Box Components And Related Components (Non-Ce And Ce)

    DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.3 Component Box Components and Related Components (CE and Domestic)* * Components are applicable to all Millivolt fryers covered in this manual unless otherwise noted.
  • Page 30 DEAN MILLIVOLT GAS FRYERS 2.3 Component Box Components and Related Components (CE and Domestic- cont.) ITEM PART # 826-2013 810-2047 210-1302 200-1320 810-2035 200-1618 200-3217 200-3277 200-3906 810-2033 810-1152 106-1768SP 106-1879 200-5479 810-2401 810-1001 200-1868 807-3540 807-1999 807-0800 807-3580 210-2786 807-3516 807-3560 807-3680...

  • Page 31: Frypot And Burner System Components

    DEAN MILLIVOLT GAS FRYERS 2.4 Frypot and Burner System Components 2.4.1 SM220 and SM20/20/~ Systems ITEM PART # 813-0737 810-2043 809-0805 200-1450 * Not Illustrated CHAPTER 2: PARTS LIST COMPONENT Nipple, ½" NPT x 21" BM Clamp, Pipe- ½" BM Pipe Bolt, Pipe Clamp- ¼"...
  • Page 32 DEAN MILLIVOLT GAS FRYERS 2.4.1 SM220 and SM20/20/~ Systems (cont.) ITEM PART # 813-0003 813-0087 813-0173 813-0780 813-0631 813-0676 813-0625 813-0649 810-2352 200-1615 810-2050 810-0710 810-2060 810-2059 810-2151 810-2150 200-1374 200-1331 813-0668 813-0782 813-0781 807-3645 807-1603 810-2036 807-2122 810-2399 807-1604 807-2121 810-0975 810-0691...

  • Page 33: Sr Series, Sm35G, Sm40G And Sm50G Systems

    DEAN MILLIVOLT GAS FRYERS 2.4.2 SR Series, SM35G, SM40G and SM50G Systems CHAPTER 2: PARTS LIST SM50G Shown 2-10...
  • Page 34 2.4.2 SR Series, SM35G, SM40G and SM50G Systems (cont.) ITEM PART # 12188-1 12188-2 12082NV 12202-1 12202-2 826-1865 826-1871 826-1867 210-5185 210-5175 210-5216 810-2150 810-2039 810-2149 810-2038 810-2151 810-2037 200-1329 809-0459 823-3600 200-1129 200-1330 200-1615 200-1311 809-0428 809-0823 813-0705 810-2048 810-2132 810-2040 810-3097...
  • Page 35 2.4.2 SR Series, SM35G, SM40G and SM50G Systems (cont.) ITEM PART # Gas Valve and Related Plumbing- SM50G – Plumbing Will Vary From Model to Model- Use the Following Parts As A Reference When Obtaining Parts For Systems in This Section Other Than SM50G 813-0165 Elbow, Street- ½"...

  • Page 36: Sm60G And Sm80G Systems

    DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.4.3 SR62, SM60G and SM80G Systems SM80G Shown 2-13...
  • Page 37 2.4.3 SR62, SM60G and SM80G Systems (cont.) ITEM PART # 823-3506SP 823-3494SP 20004-3SK 826-1891 826-1819 826-1802 823-3404 210-5215 810-2150 810-2149 810-2151 200-2734 200-2738 200-2707 200-2746 200-1314 200-1615 809-0428 809-0823 810-2138 813-0642 813-0705 813-0643 810-2062 810-2048 810-2063 810-2059 810-2060 810-2059 823-3617 810-2036 807-2122 807-3648...
  • Page 38 DEAN MILLIVOLT GAS FRYERS 2.4.3 SR62, SM60G and SM80G Systems (cont.) ITEM PART # 810-2043 809-0805 200-1450 813-0031 810-2032 810-2155 810-0703 810-1172 810-2602 810-2033 807-3565 810-2032 106-0692 810-2155 812-0703 106-1442SP 200-1316 200-1347 200-1349 106-0997SP 200-1325 200-1339 200-1773 * Not Illustrated CHAPTER 2: PARTS LIST COMPONENT Clamp, Pipe- ½"...

  • Page 39: Oil Drain Manifold, Drain Flush And Drain Valve Components

    DEAN MILLIVOLT GAS FRYERS 2.5 Oil Drain Manifold Componets 2.5.1 1½” Oil Drain Manifold, Drain Flush and Drain Valve Components* *Typical components illustrated below. Components will vary according to system. To Drain Valve CHAPTER 2: PARTS LIST To Drain Valve 2-16 To Drain Valve...
  • Page 40 DEAN MILLIVOLT GAS FRYERS 2.5.1 Oil Drain Manifold, Drain Flush and Drain Valve Components (cont.) ITEM PART # 823-3565 Elbow, with Bracket (LH)- 1-¼"- UFF 50 823-3566 Elbow, with Bracket (RH)- 1-¼"- UFF 50 812-1524 Drain Pipe, Left Side (Use 823-3418 for Chili’s) 813-0784 Drain Pipe, Right Side 1 ½”...
  • Page 41 DEAN MILLIVOLT GAS FRYERS 2.5.2 3” Oil Drain Manifold, Drain Flush and Drain Valve Components To Drain Valve To Drain Valve Stud located on underside of tube CHAPTER 2: PARTS LIST Place Over Stud To Drain Valve 2-18 Place Over Stud To Drain Valve...
  • Page 42 DEAN MILLIVOLT GAS FRYERS 2.5.2 3” Oil Drain Manifold, Drain Flush & Drain Valve Components (cont.) ITEM PART # 823-4712 Tube, 3” Oval Dump 823-4681 Tube, 3” Right Drain (closed end) 823-4682 Tube, 3” Center Drain (open ends) 823-4844 Tube, 3” Left Drain (closed end) 823-5188 Tube, 3”...

  • Page 43: Oil Return Manifold Components

    DEAN MILLIVOLT GAS FRYERS 2.6 Oil Return Manifold Components 2.6.1 Oil Return Manifold Components; Fryers with 1½” Drains* *Typical components illustrated below. Components will vary according to system. SM460G Oil Return (Typical) ITEM PART # 813-0003 813-0022 813-0087 813-0156 813-0173 813-0247 813-0298 813-0345...
  • Page 44 2.6.1 Oil Return Manifold Components; Fryers with 1½” Drains (cont.) ITEM PART # 813-0673 810-2125 810-0051 200-1143 809-0877 813-0006 813-0625 813-0165 813-0634 813-0062 106-2568SP * Not Illustrated DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST COMPONENT Nipple, ½” x 8-½" NPT BM Oil Return Valve, ⅜"...
  • Page 45 2.6.2 Oil Return Manifold Components; Fryers with 3” Drains ITEM PART # 106-4100 Oil Return Assembly – Middle 106-4101 Oil Return Assembly – End 106-4006 Valve Assembly, ½” Oil Return (see Page 2-25) 106-3997 Valve Assembly (use with wand) 106-5516 Valve Assembly, 3-way Oil Return Adapter, Male ⅝”...

  • Page 46: Oil Return And Oil Flush Components

    DEAN MILLIVOLT GAS FRYERS 2.7 Oil Return and Oil Flush Components 2.7.1 Oil Return and Oil Flush Components; Fryers with 1½” Drains* *Typical components illustrated below. Components will vary according to system. CHAPTER 2: PARTS LIST Rear View 2-23...
  • Page 47 Tee, ½" NPT BM Washer, ⅜" x 1" x .083" Pin, Cotter- Plated Handle (Actuator), Oil Return Valve Handle, Oil Return- Left Fryer-UFF System Handle, Oil Return- Right Fryer-UFF System Handle, Oil Flush Valve Cap, Oil Return Handle- Yellow Cap, Oil Flush Handle- Blue...
  • Page 48 DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.7.2 Oil Return and Oil Flush Components; Fryers with 3” Drains 2-25...
  • Page 49 DEAN MILLIVOLT GAS FRYERS 2.7.2 Oil Return and Oil Flush Components; Fryers with 3” Drains (cont.) ITEM PART # 106-4006 901-2772 900-2935 816-0220 810-0278 826-1366 807-2103 200-6806 106-3962 106-1225 813-0062 813-0173 813-0654 813-0674 200-1230 106-0774 810-0697 813-0608 823-3188 106-0858 813-0022 813-0463 813-0003 210-8790...

  • Page 50: Under Fryer Filter (Uff) Components

    DEAN MILLIVOLT GAS FRYERS 2.8 Under Fryer Filter (UFF) Components 2.8.1 SM50 and SM60 Series Fryers (Except IHOP) ITEM PART # 823-3576 106-2115SP 106-0749SP 809-0805 809-0428 809-0820 823-4794 810-2805 823-3574 823-3365 803-0289 823-3573 823-3361 823-4320 106-0752SP 106-1755SP 106-0753SP * Not Illustrated...

  • Page 51: Sm50 Series Fryers, Ihop Uff 50 With Filter Leaf

    DEAN MILLIVOLT GAS FRYERS 2.8.2 SM50 Series Fryers, IHOP UFF 50 with Filter Leaf ITEM PART # 106-2109SP 823-3703 810-2805 809-0823 813-0336 813-0679 810-2350 810-2351 823-3872 106-0752SP 106-0753SP 810-0180 809-0191 809-0918 * Not Illustrated CHAPTER 2: PARTS LIST COMPONENT Filter Pan Assembly- UFF 50 IHOP (includes items 1-5) Filter Pan- UFF 50 IHOP Caster, 2"-Swivel "...

  • Page 52: Sm80 Series Fryers

    DEAN MILLIVOLT GAS FRYERS 2.8.3 SM80 Series Fryers ITEM PART # 106-1584SP 823-3365 803-0303 823-3439 823-3443 106-1587SP 106-1588SP 809-0428 823-4794 809-0820 809-0805 810-2805 CHAPTER 2: PARTS LIST COMPONENT Filter Pan, UFF 80 Support Grid (Bottom Pan Screen) (Use 823-4938 for Chili’s) Filter Paper, 26"...

  • Page 53: Single Under Fryer Filter (Suff) Components

    DEAN MILLIVOLT GAS FRYERS 2.9 Single Under Fryer Filter (SUFF) Components 2.9.1 SM50 Series Fryers ITEM PART # 106-2257SP 823-3796 813-0684 813-0679 823-3790 803-0317 823-3795 823-3736 823-3797 823-3798 809-0428 823-4794 809-0820 809-0805 810-2805 * Not Illustrated CHAPTER 2: PARTS LIST...

  • Page 54: Sm60 And Sm80 Series Fryers

    DEAN MILLIVOLT GAS FRYERS 2.9.2 SM60 and SM80 Series Fryers ITEM PART # 823-3774 823-3821 813-0684 813-0679 823-3768 803-0289 823-3768 823-3849 823-3736 823-3766 823-3739 823-3767 823-3741 809-0428 823-4794 809-0820 809-0805 810-2805 * Not Illustrated CHAPTER 2: PARTS LIST COMPONENT Filter Pan, SUFF 60 (Use 106-2228SP for Assembly) Filter Pan, SUFF 80 (Use 106-2381SP for Assembly) Plug, Hex Socket, ⅜"...
  • Page 55 THIS PAGE INTENTIONALLY LEFT BLANK.
  • Page 56 Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-327-3343 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE PRINTED IN THE UNITED STATES 1-800-551-8633 819-5948 MAY 2007...

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Super marathon seriesSm20gmSr42gmSm35gm sm40gmSr52gmSm50gm ... Show all

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