Dean 1824E Service And Parts Manual
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Dean 1824E Service And Parts Manual

Flatbottom series electric fryers
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Download this manual See also: Installation, Operation & Maintenance Manual
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
*8196115*
24-Hour Service Hotline 1-800-551-8633
JUNE 2007

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Summary of Contents for Dean Dean 1824E

  • Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. *8196115* 24-Hour Service Hotline 1-800-551-8633 JUNE 2007...
  • Page 2 DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

  • Page 3: Table Of Contents

    Flatbottom Series Electric Fryers TABLE OF CONTENTS CHAPTER 1 – SERVICE PROCEDURES General Calibrating the Thermatron Controller Accessing the Control Box Electronics Replacing an Thermatron Temperature Control Board Replacing a Transformer Replacing a Contactor Replacing a Safety Drain Relay Replacing a Breaker Replacing a Thermatron Potentiometer 1.10 Replacing a Temperature Sensor and High-Limit Thermostat 1.11 Replacing Heating Elements inside Frypot...

  • Page 4: Chapter 1: Service Procedures

    FLATBOTTOM SERIES ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES General Before performing any maintenance on your Frymaster Dean Flatbottom Electric fryer, you must disconnect the electrical power supply. When electrical wires are disconnected, it is recommended that they be marked to facilitate reassembly.
  • Page 5 Rocker Switch Panel Control Box Access Drain Nipple Extension Bracket Safety Drain Relay Transformer Control Box IDENTIFYING PARTS Contactor Thermatron Board Drain Breakers Thermatron Controller Breaker Terminal Block...

  • Page 6: Accessing The Control Box Electronics

    Accessing the Control Box Electronics (Interface Board, Transformer, Contactor, Breakers, Transformer and Relay) 1. Unplug all power cords. 2. Open front door of cabinet and remove the two bolts holding down the drain nipple extension bracket. 3. Remove the three screws from bottom of control box access panel. 4.
  • Page 7 Replace Contactor 1 Unplug all power cords. Perform Procedure 1.3, Steps 1-5, Accessing Control Box Electronics. 2. Identify faulty contactor. Remove all wiring connected to the contactor terminals inside the component box. Tape wire-pairs together and mark each wire-set or wire for reassembly. 3.
  • Page 8 1.10 Replace Temperature Sensor and High-Limit Thermostat Probes 1. Unplug all power cords. 2. Drain the cooking oil from the frypot and leave the drain open. 3. Lift remove guardplate. 4. Remove the two screws from the bottom of the faceplate cover. 5.

  • Page 9: Replacing Heating Elements Inside Frypot

    12. Thread the new probe wire through the hole in front of the fryer. assembly should be oriented in the same manner as the probe being replaced. Place the new probe assembly onto the element, and ensure that the probe extends 1”...

  • Page 10: Replacing Heating Element Under The Frypot

    9. Apply Loctite Sealant PST 567 to the high-limit threads. Install high-limit into the new frypot. 10. Follow the preceding steps in reverse to install the new frypot into the fryer. 11. NOTE: Apply Loctite Sealant PST 567 to all pipefittings prior to installation.
  • Page 11 Motor overload can be caused by: • Solidified shortening in the pan or filter lines, • Attempting to filter unheated oil. Cold oil is more viscous, causing the pump motor to trip a breaker. Always filter with the oil at operating temperature [~350°F (177°C)].

  • Page 12: Probe Resistance Chart

    1.15 Probe Resistance Chart Use the chart below when testing temperature probes and probe circuits for proper operation. Probe Resistance Chart Current-Style Thermatron Systems (Probe wire color: Two Black Wires or Two Brown Wires) ° Celsius ° Fahrenheit Ohms (± 3%) 108130 84606 66721...

  • Page 13: Element Wattage/Amperage Calculation Charts

    1.16 Element Wattage/Amperage Calculation Charts Use the charts below when changing voltages or determining amperage for a given element configuration. Three Phase Amperage To determine Three Phase Amperage, solve for Single Phase first: Wattage = Single Phase Amps Voltage Then divide the Single Phase Amperage by 1.73 to determine Three Phase Amperage.
  • Page 14 The high-limit thermostat or contactor with heat indicator has failed. Probable Causes A. If available, substitute a controller B. If the circuitry in the fryer control In fryers equipped with Thermatron controllers, approximately 5 seconds and off for 15 seconds until the temperature reaches 66°C (150°F).
  • Page 15 B. Blockage in filter pump. Filter pump won't Test: Close the drain valve and pull start. the filter pan out from the fryer. Activate the pump. If the pump motor hums for a short time then stops, the probable cause is blockage of the pump itself.

  • Page 16: Wiring Diagrams

    1.18 Wiring Diagram 1-13...

  • Page 17: Chapter 2: Parts List

    Accessories Item Part Number 210-3703 Hanger, Basket 2424E 106-2840SP Cover Assembly, Frypot 1824 106-2839SP Cover Assembly, Frypot 2424 803-0197 Fryer Friend 27” (Cleanout Rod) 823-4127 Crumb Tray 823-3934 Vessel Divider 803-0209 Brush, Frypot Cleaning 823-3660 Crumb Scoop * Not Illustrated...

  • Page 18: Cabinetry

    Cabinetry 2.2.1 Backs, Bases, Casters, Sides, Etc. (11824E, 12424E Non-Filter)
  • Page 19 Item Part Number 106-2176 Cabinet Assembly, 11824E Non-Filter 106-2175 Cabinet Assembly, 12424E Non-Filter 200-2903 200-2971 210-3341 823-3725 823-4276 823-4266 823-3727 823-4277 823-4267 823-4063 200-2005 200-1500 210-9276 210-9277 200-4511 826-1117 810-0356 826-1389 809-0191 826-1118 810-0357 826-1389 809-0191 810-2053 826-1362 826-1389 809-0191 * Not Illustrated Description Channel, Base 1824...
  • Page 20 2.2.2 Backs, Bases, Casters, Sides, Etc. (SCF 22424E and 32424E)
  • Page 21 Item Part Number 106-2206 Cabinet Assembly, U224E 106-2204 Cabinet Assembly, SCF32424E 106-3136 Cabinet Assembly, 2424E SS 200-2624 200-2632 200-2643 200-2717 200-2935 200-2971 200-4696 200-3356 200-4696 200-5209 200-5210 210-3341 823-3725 823-4276 823-3727 823-4277 823-3728 823-3729 823-3730 823-4271 823-3731 823-4272 823-4063 823-4064 826-1117 810-0356 826-1389...
  • Page 22 2.2.3 Door Assembly and Component Parts Item Part Number 106-2788 Door Assembly 1824 106-2784 Door Assembly 2424 Pin Assembly, Door 106-4067SP 806-4487SP 810-0658 200-4588 Liner, Inner Door 1824 200-4577 Liner, Inner Door 2424 809-0191 Washer, ¼” Lock Spring ZP 809-0266 Screw, #10-½”...
  • Page 23 Deflector, 2424 Oil 210-4317 End Strip, 24L 18R Oil 210-4313 Joiner Strip (Joins frypots within a system) 210-4598 Joiner Strip, 18/2424 (Joins one fryer system to another) 823-4684 Fluecap, 2-2424 823-3474 Deflector, 2424 Short Oil 823-4101 Deflector, 24L 18R Oil...

  • Page 24: Control Panels, Wireways And Related Components

    Control Panels, Wireways, and Related Components...
  • Page 25 Item Part Number 106-2046 Plate Assembly, SCF2 Thermatron PCB Component 826-2031 Thermatron Kit, 115/220V includes 106-0165 106-0165 PCB, SCF2 Thermatron Board 115/230 106-2108 Breaker Assembly, 3-Pole 240VAC Circuit 807-3748 Breaker, 3-Pole 240VAC Circuit 810-2342 Plate, Circuit Breaker Mounting 106-2119 Relay/Transformer Bracket Assembly, 208/240VAC (Non-CE Units) 807-3611 Relay, 24 VAC Coil 807-3613...

  • Page 26: Electronics Components

    Electronic Components 2-10...
  • Page 27 Item Part Number 106-2135SP Panel Assembly, Power/Reset/Boil-Out 807-3574 807-3576 807-3579 807-3611 Relay, 24VAC Coil (Optional Safety Drain Relay) 826-2031 PCB Board, 115/230V (Thermatron Board Kit) 106-3777 Faceplate Assembly, Thermatron 106-1955 807-3536 802-2052 106-3309 Faceplate Assembly, TMT 1824E/2424E 802-2052 816-0534 106-0850 Faceplate Assembly, Thermatron /14G 802-2134 210-3377...

  • Page 28: Filter Components

    Filter Components 2.5.1 Filter Pan Assembly Magnasol Leaf Configuration Item Part Number 106-3675SP Filter Screen Assembly, 2424 810-2237 Magnasol Leaf w/ 11x19 Retrofit includes hose 810-2700 810-2759 810-2760 813-0867 823-3480SP Pan W/A, BI-18 Portable/Stationary 823-3492 Lid W/A, SCF2424 LJS 823-4885 Lid W/A, Flatbottom 3”...
  • Page 29 2.5.2 Filter Pan Caddy Assembly Item Part Number 106-1693SP Filter Pan Caddy Assembly SCF2424 200-2627 200-2641 200-2642 809-0054 809-0767 809-0823 810-2805 826-1389 * Not Illustrated Description Brace, Cross Filter Frame Side, 2424SCF Filter Frame Front & Rear Nut, Elastic Stop, 10-32 Zn Pl Screw, 10-32 X ½...
  • Page 30 2.5.3 Under Fryer Filter (UFF) Components R i g h t - F l u s h c o n f i g u r a t i o n illustrated. 2-14...
  • Page 31 Item Part # 810-2100 Motor, 120-230VAC ⅓-HP Filter Pump 810-2098 Pump, 8 GPM Filter 810-2245 Hose, 16¾-inch Filter Pan to Pump 810-2173 Disconnect- Female, ½-inch 813-0735 Reducer, ½-inch to ⅜-inch NPT Bell 813-0869 Elbow, ⅜-inch NPT Street 810-2762 Disconnect, ⅜-inch Female with Radial Collar 813-0625 Nipple, Black ⅜-inch NPT 813-0251...

  • Page 32: Elements And Related Components

    Elements and Related Components Item Part Number 826-1831 Element, 240V/6.3kw Heating (includes mounting hardware) 826-1805 Element, 208V/6.3kw Heating (includes mounting hardware) 823-3760 Heater W/A, 208V/6.3kw Element 823-3836 Heater W/A, 240V/6.3kw Element 200-1376 Bracket, Restraining 823-4573 Plate, Element Retaining 210-3320 Heating Element Spacer 210-3322 Heater Support Plate 210-3321...

  • Page 33: Harnesses

    Harnesses 2-17...
  • Page 34 Item Part Number 106-1262 Harness Assembly, Boil Out Board 106-1652 Harness, Drain Valve MSW-WW 106-1955 Harness Assembly, FB Thermostat 106-1978 Harness Assembly, 2424 Heat Light 106-2122 Harness Assembly, 208VAC Go Board 106-2132 Harness Assembly, Boil Out 106-2139 Wire Assembly, Power Switch 106-2134 Harness Assembly, Drain Valve 106-2138...

  • Page 35: Oil Discharge Assembly

    Oil Discharge Assembly Item Part Number Oil Discharge Assembly, SCF 2424E includes 106-2194 and 106-2184 106-2192 106-2194 Oil Discharge Assembly, 2424E Component 810-2357 813-0003 813-0022 813-0087 813-0156 813-0173 813-0368 813-0613 813-0614 813-0625 813-0632 813-0730 816-0548 * Not Illustrated Description Tubing, 24E Flush Line Tee, ½...

  • Page 36: Oil Return Assembly

    Oil Return Assembly Oil Return Assembly 24E (P/N 106-2192) Illustrated Item Part Number 106-2188 Oil Return Assembly 1824E LH 106-2183 Oil Return Assembly 1824E RH 106-2192 Oil Return Assembly 24E LH 106-2189 Oil Return Assembly 24E RH 106-3130 Oil Return Assembly 2424E LH 106-3131 Oil Return Assembly 2424E RH 200-1143...

  • Page 37: Drain Valves And Associated Parts

    2.10 Drain Valve and Associated Parts Plastic Washer (furnished with Item 11) Item Part Number 816-0211 Sleeve, Red Drain Valve Handle 210-8558 Handle, 2424 Drain Valve 809-0564 Stud, ¼ - 20 x 1 ½ 200-1257 Retainer, Drain Valve Nut 826-1366 Nut, 4-40 KEPS HX (Pkg.

  • Page 38: Drain And Oil Return Components

    2.11 Drain and Oil Return Components 2.11.1 Standard 1 ½” Drains 2-22...
  • Page 39 2.11.1 Standard 1 ½” Drain and Oil Return Components Parts List ITEM PART # 826-1824 Frypot Kit, 2424E (No Front Return) 823-3732SP Frypot Assembly, 1824ECF Electric 823-3721SP Frypot Assembly, 2424ECF Electric 813-0768 Tee, 1824 Right Drain Flush 810-2276 Nipple, UFF Drain Line 809-0884 Nut, Slip-Joint 816-0544...
  • Page 40 2.11.2 Euro-Look 3” Round Drains and Components Item Part Number 823-4853 Tube W/A, 3” Flatbottom Left Drain w/ Drain Flush 823-4876 Tube W/A, 3” Flatbottom Down Spout 823-4854 Tube W/A, 3” Flatbottom Middle Drain 816-0625 Sleeve 3” 809-0969 Clamp 3” 200-8131 Tube, 2424 3”...

  • Page 41: 2.12 Wiring Connectors, Pin Terminals And Power Cords

    2.12 Wiring Connectors, Pin Terminals and Power Cords Item Part Number 807-3530 Terminal, Push-On Insulated 807-3537 Terminal, Push-On Fully Insulated 807-0155 9-Pin Male 807-0156 9-Pin Female 807-0157 6-Pin Male 807-0158 6-Pin Female Panel Mount 807-1062 3-Pin Male 807-1068 2-Pin Cap 94V-2 White M&L 807-2135 6-Pin Hi-Amp Male 807-2136...
  • Page 42 Dean Industries, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE 819-6115 PRINTED IN THE UNITED STATES 1-800-551-8633 JUNE 2007...

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