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Table 9-II
Machine Display Messages (continued)
Message
Spin motor not on
Spin servo amplifier faulted
Spin servo tracking error
Spin weld axis aborted
Timeout on servo CPU
Thread 1(thrd1)
Timeout on servo response
to command start
Vertical at travel limit
Vertical motor not on
Vertical servo amplifier
faulted
Vertical servo tracking error
Vertical weld axis aborted
Weld trigger position is
below vertical travel lower
limit
Dukane Manual Part No. 403-570-01
Description
Spin servo amplifier does
Internal machine error
not power up
1 .
2 .
There is a problem with the
spin servo amplifier
3.
4.
1 .
The spin servo motor
was not able to execute
2 .
the spinning motion
3 .
programmed in the setup
4 .
Expected spin servo move
Internal machine error
was not completed
Motor controller error
Internal machine error
Servo system
Internal machine error
communication error
Press travel distance
exceeded controller
Press travel too large
counting capability
Vertivcal servo amplifier
Internal machine error
does not power up
1.
There is a problem with the
vetical servo amplifier
2.
The vertical servo actuator
was not able to execute the
Excessive press weld or hold speed Reduce speed(s)
press motion programmed
in the setup
Expected vertical servo
Internal machine error
move was not completed
Cycle will not start since the
1 .
programmed press travel is
larger than the set limit
2 .
Cause
Excessive spin deceleration
Excessive press weld or hold
speed
Amplifier disabled due to
excessive temperature
Amplifier failed
Excessive press weld or hold
speed(s)
Excessive spin deceleration
Joint weld diameter too large
Improper tuning
Amplifier disabled due to
excessive temperature
Amplifier failed
Vertical travel lower limit set
too high
Trigger position too large
Section 9 - Troubleshooting
Possible Solution
Contact DUKANE service
1 .
Reduce deceleration
2 .
Reduce speed(s)
3 .
a) Reduce machine duty cycle
b) Ensure temperature around
machine is within operational limits
4 .
Contact DUKANE service
1 .
Reduce speed(s)
2 .
Reduce deceleration
3 .
Use welder model with larger spin
torque capability
4 .
Ensure correct tool inertia is entered
in touch screen
1 .
Check for obstructions to motion
outside welder
2 .
Contact DUKANE service
Contact DUKANE service
Contact DUKANE service
Reduce weld time / distance / number of
rotations, or hold distance
Contact DUKANE service
1 .
a) Reduce machine duty cycle
b) Ensure temperature around
machine is within operational limits
2 .
Contact DUKANE service
1 .
Check for obstructions to motion
outside welder
2 .
Contact DUKANE service
1 .
Lower vertical travel lower limit, if
possible .
2 .
Decrease Trigger position
Table 9-II continued. . .
Page 77
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Troubleshooting
