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40HS060-1A Series
Dukane 40HS060-1A Series Manuals
Manuals and User Guides for Dukane 40HS060-1A Series. We have
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Dukane 40HS060-1A Series manual available for free PDF download: User Manual
Dukane 40HS060-1A Series User Manual (136 pages)
ULTRASONIC GENERATOR/POWER SUPPLY
Brand:
Dukane
| Category:
Power Supply
| Size: 5.46 MB
Table of Contents
Table of Contents
5
Revision History
3
Section 1- Introduction
7
General User Information
9
Press System Overview
10
Key Features
10
Section 2
11
Section 2 - Health and Safety
11
General Considerations
13
Plastics Health Notice
14
Electrical Safety
15
Domestic Power Grounding
15
International Power Grounding
15
Lifting the Equipment
16
Section 3
17
Section 3 - Installation
17
Before Installation
19
When to Use Lockout/Tagout Devices
19
Unpacking
21
Placement
21
Placement in a Seismic Region
22
Placement in a Seismic Zone
22
Rear Panel Layout Overview
24
AC Power Inlet Panel
25
System I/O Panel
25
Chassis Grounding Stud
25
System Inputs Connector Pinout
26
System Inputs Signal Descriptions
27
System Outputs Connector
29
System Outputs Connector Pinout
30
System Outputs Signal Descriptions
30
Configuration Port Connector
33
Ultrasound Output Connector
33
RFI Grounding
34
Connecting Cables
35
Power Cords
35
Networking
43
Recheck Connections
43
Connect AC Power
43
Section 4
45
Section 4 - Operation
45
Overview
47
Start up
47
Start-Up
47
Stopping the Weld Cycle
48
Iq Explorer Support Features
48
Numeric Pad and Keypad
48
Help System
49
Quick Start - Servo Welder
50
Quick Start Servo
50
Quick Start Pneumatic
50
Iq Explorer, Start-Up
50
Appendix A Continued
55
Iq Explorer, Start Motion after Force Decreases by
55
Iq Explorer, Speed, Motion Type, Profile
56
Iq Explorer, View Speed Profile
56
Iq Explorer, Amplitude Setting
57
Dynamic Hold Method
58
Static Hold Method
59
Iq Explorer, Process Limits Tab
60
Iq Explorer, Cycle Data
61
Quick Start - Pneumatic Welder
62
Iq Explorer, Process Settings>Initiate Mode
63
Iq Explorer, Process Settings>Weld
63
Suggested Initial Trigger Force
64
Iq Explorer, Process Settings>Trigger Type
65
Iq Explorer, Process Settings>Trigger>Method
65
Suggested Initial Weld Time
66
Iq Explorer, Process Settings>Post Weld>Pressure
68
Suggested Initial Weld Force
68
Air Cylinder Size
69
Upstroke Pressure
70
Section 5 - System Operational Testing
77
Section 6 - Troubleshooting
85
Troubleshooting
87
Verifying Feature Operation
91
Electronic Pressure Regulator and the Pressure Transducer
92
Force Transducer (Load Cell)
92
Data from an Uninterrupted Cycle
93
Cycle Terminated by I/O During Downstroke
94
Cycle Terminated Due to Pre-Trigger Overtravel
94
Premature Weld Termination
95
Weld Segment Terminated by a Secondary Control
96
Weld Segment Terminated by a Bad Part Limit
96
No Ultrasound
97
Section 7 - Maintenance
99
Front and Rear Panels
101
I/O Connector
101
Air Ventilation Slots
101
Section 8
103
Section 8 - Options
103
Electrical Safety
105
120V Power Ground
105
Example of 120 Volt, Grounded, 3-Prong Receptacle
105
Power Inlet Options
105
Systems for North American and Japan
105
AC Power Inlet Panel
106
AC Power Cord
106
Power Switch/Circuit Breaker
106
Chassis Ground Stud
106
120VAC Power Inlet Panel
106
Press Interface Board
107
P4 Dual Pressure Only
107
P5 Dual Pressure with Distance
107
P6 Epr/Load Cell with Distance
107
P7 Servo Board
107
Section 9 - Contacting Dukane
109
Section 10 - Specifications
113
Weights, Dimensions, Operating Environment
113
Outline Drawings
115
Layout - Low Profile Iq Generator
115
Layout - High Power Iq Generator
117
Weights, Dimensions, Operating Environment
118
AC Power Requirements
119
Interpreting the Model Number
120
Regulatory Agency Compliance
121
Ip (International Protection) Rating
121
Section 11 - Appendices
123
Appendix A List of Figures
125
List of Figures Appendix A
126
List of Figures
127
Appendix B - List of Tables
128
Index
129
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