Hypertherm Powermax45 SYNC Service Manual page 9

Fault codes and fault LEDs............................................................................................................65
Corrective action for the Hypertherm cartridge........................................................................ 65
Corrective action for TSO faults that occur during postflow.................................................65
Corrective action for the torch...................................................................................................... 67
Corrective action for the plasma power supply........................................................................ 68
Verification......................................................................................................................................... 70
Troubleshooting for temperature-related faults.................................................................................... 70
Fault codes and fault LEDs............................................................................................................70
Corrective action for temperature faults..................................................................................... 71
Troubleshooting for when the Hypertherm cartridge or torch is not ready to cut........................ 71
Fault codes and fault LEDs............................................................................................................71
Corrective action for the Hypertherm cartridge and torch..................................................... 71
Corrective action for the torch cap sensor in the torch and torch lead...............................72
Corrective action for the torch cap sensor in the plasma power supply.............................74
Troubleshooting for start signal faults.....................................................................................................75
Fault codes and fault LEDs............................................................................................................75
Corrective action for hand torches.............................................................................................. 75
Corrective action for machine torches and the CNC..............................................................78
Corrective action for machine torches and the plasma power supply.................................79
Troubleshooting for input voltage faults................................................................................................. 80
Fault codes and fault LEDs............................................................................................................81
Corrective action for the incoming line voltage.........................................................................81
Corrective action for the power PCB voltage........................................................................... 85
Troubleshooting for remote controller faults (0-11-n).........................................................................88
Fault codes and fault LEDs............................................................................................................89
Corrective action for 0-11-0, 0-11-1, and 0-11-2 faults.......................................................89
Troubleshooting for incorrect output gas pressure conditions (0-12-n)........................................ 89
Fault codes and fault LEDs............................................................................................................90
Corrective action for 0-12-0, 0-12-1, and 0-12-2 faults.......................................................90
Troubleshooting for Hypertherm cartridge installation faults (0-14-n)............................................90
Symptom............................................................................................................................................ 90
Fault codes and fault LEDs............................................................................................................91
Correction action for 0-14-0 faults..............................................................................................91
Correction action for 0-14-1 faults..............................................................................................91
Troubleshooting for PCB hardware protection faults (0-19-9)........................................................ 92
Fault codes and fault LEDs............................................................................................................92
Corrective action for 0-19-9 faults.............................................................................................. 92
Troubleshooting for duty cycle faults (0-40-5).....................................................................................93
Powermax45 SYNC® Service Manual 811480
Contents
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