Hypertherm Powermax105 Sync Plasma Cutter Manuals

Manuals and User Guides for Hypertherm Powermax105 Sync Plasma Cutter. We have 12 Hypertherm Powermax105 Sync Plasma Cutter manuals available for free PDF download: Troubleshooting Manual, Operator's Manual, Reference Manual, Cutting Manual, Field Service Bulletin, Manual

Hypertherm Powermax105 Operator's Manual

Hypertherm Powermax105 Operator's Manual (166 pages)

Brand: Hypertherm | Category: Welding System | Size: 12 MB

Table of Contents

Assessment of Area
5
Patent Indemnity
7
Table of Contents
11
Section 1

18
Specifications

18
- Safety Information
  18
- System Description
  18
- Where to Find Information
  19
- Power Supply Dimensions
  20
- Component Weights (105 a Systems)
  21
- Powermax105 Power Supply Ratings
  22
- Duramax 75° Hand Torch Dimensions
  24
- Duramax 15° Hand Torch Dimensions
  24
- Duramax 180° Full-Length Machine Torch Dimensions
  25
- Duramax 180° Mini Machine Torch Dimensions
  25
- Powermax105 Cutting Specifications
  26
- Symbols and Marks
  27
- Noise Levels
  28
- IEC Symbols
  28
Section 2

29
Power Supply Setup

29
- Unpack the Powermax System
  30
  - Claims
    30
  - Contents
    31
- Position the Power Supply
  32
- Prepare the Electrical Power
  32
  - Install a Line-Disconnect Switch
    33
  - Requirements for Grounding
    33
- Power Connection for the Powermax105
  34
  - Three-Phase Power Cord and Plug Installation
    36
- Extension Cord Recommendations
  37
  - Extension Cord Specifications
    37
  - Engine-Driven Generator Recommendations
    38
- Prepare the Gas Supply
  39
  - Additional Gas Filtration
    39
  - Connect the Gas Supply
    40
Section 3

44
Basic System Operations

44
Section 4

55
Hand Torch Setup

55
- Introduction
  56
- Consumable Life
  56
  - Copperplus™ Electrode for Duramax Torches
    56
- Hand Torch Components
  57
- Choose the Hand Torch Consumables
  58
- Hand Torch Consumables
  58
- Install the Hand Torch Consumables
  60
- Connecting the Torch Lead
  61
Section 5

63
Hand Cutting

63
- Using the Hand Torch
  64
- Operate the Safety Trigger
  64
- Hand Torch Cutting Hints
  65
- Start a Cut from the Edge of the Workpiece
  66
- Pierce a Workpiece
  67
- Gouge a Workpiece
  68
  - Gouge Profile
    69
  - Varying the Gouge Profile
    70
- Common Hand-Cutting Faults
  70
Section 6

73
Machine Torch Setup

73
- Introduction
  73
- Consumable Life
  73
  - Copperplus™ Electrode for Duramax Torches
    73
- Machine Torch Components
  74
- Converting a Full-Length Machine Torch to a Mini Machine Torch
  75
- Mount the Torch
  77
- Choose the Machine Torch Consumables
  79
- Machine Torch Consumables
  79
- Install the Machine Torch Consumables
  82
- Aligning the Torch
  82
- Connecting the Torch Lead
  83
- Using the Cut Charts
  84
  - Estimated Kerf-Width Compensation
    85
  - Shielded Consumables
    87
  - Shielded Cutting (Mild Steel)
    88
  - Shielded Cutting (Stainless Steel)
    89
  - Shielded Cutting (Aluminum)
    90
  - Shielded Consumables
    91
  - Shielded Cutting (Mild Steel)
    92
  - Shielded Cutting (Stainless Steel)
    93
  - Shielded Cutting (Aluminum)
    94
  - Shielded Consumables
    95
    
    A Shielded Cutting (Stainless Steel)
    97
    
    A Shielded Cutting (Aluminum)
    98
  - Shielded Consumables
    99
  - A Shielded Cutting (Mild Steel)
    100
  - A Shielded Cutting (Stainless Steel)
    101
  - Finecut ® Consumables
    103
  - Finecut (Mild Steel)
    103
  - Finecut (Stainless Steel)
    105
  - Low Speed Finecut (Mild Steel)
    106
  - Low Speed Finecut (Stainless Steel)
    107
  - Unshielded Consumables
    108
  - Unshielded Cutting (Mild Steel)
    109
  - Unshielded Cutting (Stainless Steel)
    110
  - Unshielded Cutting (Aluminum)
    111
  - Unshielded Consumables
    112
  - A Unshielded Cutting (Mild Steel)
    113
  - Unshielded Consumables
    116
  - A Unshielded Cutting (Mild Steel)
    117
  - Unshielded Consumables
    120
  - A Unshielded Cutting (Mild Steel)
    121
Section 7

125
Mechanized Cutting

125
- Connecting an Optional Remote-Start Pendant
  126
- Connecting an Optional Machine Interface Cable
  127
- Accessing Raw Arc Voltage
  131
- Connecting an Optional RS485 Serial Interface Cable
  131
- Using the Machine Torch
  132
- Setting up the Torch and Table
  132
- Understand and Optimize Cut Quality
  132
  - Cut or Bevel Angle
    132
  - Dross
    133
- Piercing a Workpiece Using the Machine Torch
  134
- Common Machine-Cutting Faults
  135
Section 8

137
Maintenance and Repair

137
- Perform Routine Maintenance
  138
- Electric Shock Can Kill
  138
- Inspect the Consumables
  139
- Basic Troubleshooting
  140
- Fault Codes and Solutions
  142
- Replace the Air Filter Element and Air Filter Bowl
  146
Parts

152
Section 9

152
- Power Supply Parts
  152
- Duramax 75° Hand Torch Replacement Parts
  156
- Duramax 15° Hand Torch Replacement Parts
  157
- Hand Torch Consumables
  158
- Duramax 180° Full-Length Machine Torch Replacement Parts
  159
- Duramax 180° Mini Machine Torch Replacement Parts
  161
- Machine Torch Consumables
  163
- Accessory Parts
  164
- Powermax105 Labels
  165

Advertisement

Hypertherm Powermax105 Troubleshooting Manual

Hypertherm Powermax105 Troubleshooting Manual (180 pages)

Brand: Hypertherm | Category: Welding System | Size: 17 MB

Table of Contents

Hypertherm Powermax105 Reference Manual

Hypertherm Powermax105 Reference Manual (79 pages)

Serial Communication Programmer

Brand: Hypertherm | Category: Motherboard | Size: 1 MB

Table of Contents

Advertisement

Hypertherm Powermax105 Cutting Manual

Hypertherm Powermax105 Cutting Manual (76 pages)

Brand: Hypertherm | Category: Flashlight | Size: 5 MB

Table of Contents

Hypertherm Powermax105 Field Service Bulletin

Hypertherm Powermax105 Field Service Bulletin (40 pages)

Machine Interface Receptacle with Voltage Divider PCB

Brand: Hypertherm | Category: Welding System | Size: 5 MB

Hypertherm Powermax105 Field Service Bulletin

Hypertherm Powermax105 Field Service Bulletin (34 pages)

Power Cord and Strain Relief Replacement

Brand: Hypertherm | Category: Welding System | Size: 7 MB

Table of Contents

Hypertherm Powermax105 Field Service Bulletin

Hypertherm Powermax105 Field Service Bulletin (36 pages)

Machine Interface Receptacle with Voltage Divider PCB

Brand: Hypertherm | Category: Welding System | Size: 3 MB

Hypertherm Powermax105 Field Service Bulletin

Hypertherm Powermax105 Field Service Bulletin (28 pages)

Machine Interface for Raw Arc Voltage

Brand: Hypertherm | Category: Welding System | Size: 2 MB

Table of Contents

Hypertherm Powermax105 Field Service Bulletin

Hypertherm Powermax105 Field Service Bulletin (17 pages)

Cutters Machine Interface Cable Kit

Brand: Hypertherm | Category: Welding System | Size: 0 MB

Table of Contents

Hypertherm Powermax105 Manual

Hypertherm Powermax105 Manual (14 pages)

Optional Oil Removal Air Filter Kit and Element Replacement

Brand: Hypertherm | Category: Cutter | Size: 0 MB

Table of Contents

Hypertherm Powermax105 Field Service Bulletin

Hypertherm Powermax105 Field Service Bulletin (16 pages)

Machine Interface Cable Kit

Brand: Hypertherm | Category: Recording Equipment | Size: 0 MB

Hypertherm Powermax105 Field Service Bulletin

Hypertherm Powermax105 Field Service Bulletin (12 pages)

Wheel Kit Operation

Brand: Hypertherm | Category: Welding System | Size: 1 MB

Advertisement

Related Products

Hypertherm Categories

Welding System Cutter Flashlight Industrial Equipment Water Pump

More Hypertherm Manuals