Hypertherm Powermax125 Manuals

Manuals and User Guides for Hypertherm Powermax125. We have 8 Hypertherm Powermax125 manuals available for free PDF download: Operator's Manual, Field Service Bulletin, Manual

Hypertherm Powermax125 Operator's Manual (130 pages)

Plasma Arc Cutting System

Brand: Hypertherm | Category: Welding System | Size: 6.9 MB

Table of Contents
7
Electromagnetic Compatibility (EMC

13
- Assessment of Area
  13
- Installation and Use
  13
- Introduction
  13
- Methods of Reducing Emissions
  13
  - Mains Supply
    13
- Cutting Cables
  14
  - Equipotential Bonding
    14
  - Earthing of the Workpiece
    14
- Maintenance of Cutting Equipment
  14
- Screening and Shielding
  14
- Attention
  15
- General
  15
Warranty

15
- Insurance
  16
- Liability Cap
  16
- Limitation of Liability
  16
- National and Local Codes
  16
- Patent Indemnity
  16
- Transfer of Rights
  16
Specifications

17
Power Supply Setup

27
- Unpack the Powermax System
  27
  - Claims
    27
- Contents
  28
- Position the Power Supply
  28
- Prepare the Electrical Power
  29
  - Install a Line-Disconnect Switch
    29
  - Requirements for Grounding
    29
- Power Connection for the Powermax125
  30
  - Three-Phase Power Cord and Plug Installation
    31
- Extension Cord Recommendations
  33
  - Engine-Driven Generator Recommendations
    33
- Prepare the Gas Supply
  34
  - Additional Gas Filtration
    34
  - Connect the Gas Supply
    35
    
    Minimum Inlet Pressure (While Gas Is Flowing)
    36
    
    Gas Flow Rates
    36
Basic System Operations

37
- Controls and Indicators
  37
  - Rear Controls
    37
  - Front Controls and Leds
    38
    
    Leds
    38
    
    Selectors
    38
    
    Operating Mode Switch
    39
    
    Amperage Adjustment Knob
    39
  - Status Screen
    39
    
    Gas Pressure Indicators
    40
    
    System Status Icons
    40
    
    Fault Codes and Icons
    40
- Operating the Powermax
  42
- Electrode End-Of-Life Detection Feature
  47
- Understanding Duty-Cycle Limitations
  48
Hand Torch Setup

49
- Introduction
  49
- Consumable Life
  49
- Hand Torch Components
  50
  - Duramax Hyamp 85° Hand Torch
    50
  - Duramax Hyamp 15° Hand Torch
    50
- Choose the Hand Torch Consumables
  50
- Install the Hand Torch Consumables
  52
- Connecting the Torch Lead
  53
Hand Cutting

55
- Using the Hand Torch
  55
- Operate the Safety Trigger
  56
- Hand Torch Cutting Guidelines
  56
- Start a Cut from the Edge of the Workpiece
  57
- Pierce a Workpiece
  58
- Gouge a Workpiece
  60
  - Gouge Profile
    61
  - Varying the Gouge Profile
    62
  - 125 A Gouging Profile Chart
    62
- Common Hand-Cutting Faults
  64
Machine Torch Setup

65
Mechanized Cutting

97
- Connecting an Optional Remote-Start Pendant
  97
- Connecting the Machine Interface Cable
  98
  - Machine Interface Pinout
    100
  - Setting the Five-Position Voltage Divider
    101
- Accessing Raw Arc Voltage
  102
- Connecting an Optional RS-485 Serial Interface Cable
  102
  - Serial Port Cables
    103
- Using the Machine Torch
  103
- Setting up the Torch and Table
  103
- Understand and Optimize Cut Quality
  103
  - Cut or Bevel Angle
    104
  - Dross
    104
- Piercing a Workpiece Using the Machine Torch
  105
- Common Machine-Cutting Faults
  105
Maintenance and Repair

107
- Perform Routine Maintenance
  107
  - Routine Maintenance Tasks
    108
- Inspect the Powermax125 Consumables
  109
- Basic Troubleshooting
  110
  - Troubleshooting Guide
    110
- Fault Codes and Solutions
  111
  - Fault Codes
    111
  - Display the Service Screen
    114
  - Run a Gas Test
    115
- Replace the Gas Filter Element
  116
Parts

117
- Power Supply Parts
  118
  - Exterior, Front
    118
  - Exterior, Rear
    119
  - Interior, Fan Side
    121
- Duramax Hyamp 85° Hand Torch Replacement Parts
  122
- Duramax Hyamp 15° Hand Torch Replacement Parts
  123
- Hand Torch Consumables
  124
  - Drag Cutting
    124
  - Gouging
    124
  - Finecut
    124
- Duramax Hyamp 180° Full-Length Machine Torch Replacement Parts
  125
- Duramax Hyamp 180° Mini Machine Torch Replacement Parts
  126
- Machine Torch Consumables
  127
  - Shielded
    127
  - Gouging
    127
  - Finecut
    128
- Accessory Parts
  128
- Powermax125 Labels
  129

Hypertherm Powermax125 Field Service Bulletin (36 pages)

Machine Interface Receptacle with Voltage Divider PCB

Brand: Hypertherm | Category: Welding System | Size: 3.92 MB

Hypertherm Powermax125 Field Service Bulletin (28 pages)

Machine Interface for Raw Arc Voltage

Brand: Hypertherm | Category: Welding System | Size: 2.46 MB

Hypertherm Powermax125 Field Service Bulletin (17 pages)

Cutters Machine Interface Cable Kit

Brand: Hypertherm | Category: Welding System | Size: 0.8 MB

Hypertherm Powermax125 Manual (14 pages)

Optional Oil Removal Air Filter Kit and Element Replacement

Brand: Hypertherm | Category: Cutter | Size: 0.43 MB

Hypertherm Powermax125 Field Service Bulletin (16 pages)

Machine Interface Cable Kit

Brand: Hypertherm | Category: Recording Equipment | Size: 0.94 MB

Hypertherm Powermax125 Field Service Bulletin (12 pages)

Wheel Kit Operation

Brand: Hypertherm | Category: Welding System | Size: 1.06 MB

Hypertherm Powermax125 Operator's Manual (4 pages)

Brand: Hypertherm | Category: Welding System | Size: 1.06 MB

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More Hypertherm Manuals

Hypertherm Powermax125 Manuals

Table of Contents

Electromagnetic Compatibility (EMC

Warranty

Specifications

Power Supply Setup

Basic System Operations

Hand Torch Setup

Hand Cutting

Machine Torch Setup

Mechanized Cutting

Maintenance and Repair

Parts

Table of Contents

Table of Contents

Table of Contents

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