Hypertherm powermax45 Service Manual

Hypertherm powermax45 Service Manual

Plasma arc cutting system
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Plasma arc cutting system
Service Manual – 806110
Revision 2

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Summary of Contents for Hypertherm powermax45

  • Page 1 Plasma arc cutting system Service Manual – 806110 Revision 2...
  • Page 2 Register your new Hypertherm system Register your product online at www.hypertherm.com/registration for easier technical and warranty support. You can also receive updates on new Hypertherm products and a free gift as a token of our appreciation. For your records Serial number:________________________________________________________________...
  • Page 3 (P/N 806110) Revision 2 – April, 2013 Hypertherm, Inc. Hanover, NH USA www.hypertherm.com © Copyright 2013 Hypertherm, Inc. All Rights Reserved Hypertherm and powermax are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries.
  • Page 4 55 11 2409 2636 Tel Hypertherm (S) Pte Ltd. 55 11 2408 0462 Fax 82 Genting Lane Media Centre Hypertherm México, S.A. de C.V. Avenida Toluca No. 444, Anexo 1, Annexe Block #A01-01 Singapore 349567, Republic of Singapore Colonia Olivar de los Padres 65 6841 2489 Tel Delegación Álvaro Obregón...
  • Page 5: Safety Information

    Safety information Before operating any Hypertherm equipment, read the separate Safety and Compliance Manual (80669C) included with your product for important safety information.
  • Page 7: Table Of Contents

    T45m torch dimensions ....................................1-5 T45v and T45m torch specifications ..............................1-6 Symbols and marks ....................................1-7 IEC symbols ........................................1-8 SeCTIoN 2 PoWeR SUPPly SeTUP Unpack the Powermax45 ..................................2-2 Claims ........................................2-2 Contents ......................................2-2 Position the power supply..................................2-3 Prepare the electrical power ...................................2-3 Voltage configurations ..................................2-3 Install a line-disconnect switch ..............................2-4...
  • Page 8 Controls and indicators ....................................4-2 Front controls and LEDs ................................4-2 Rear controls ....................................4-3 Operate the Powermax45 ..................................4-3 Connect the electrical power and gas supply ..........................4-3 Power ON the system ..................................4-4 Set the mode switch ..................................4-4 Adjust the gas pressure .................................4-4 Check the indicator LEDs ................................4-6...
  • Page 9 Table of ConTenTs Pierce a workpiece ..................................4-9 Gouge a workpiece ..................................4-10 Common hand-cutting faults ..............................4-12 How to use the machine torch ................................4-12 Ensure the torch and table are set up correctly ........................4-12 Understand and optimize cut quality ............................4-13 To pierce a workpiece using the machine torch ........................
  • Page 10 T45m machine torch consumables ............................7-10 Accessory parts....................................... 7-10 Safety-critical parts....................................7-11 Recommended spare parts .................................. 7-12 Powermax45 labels ....................................7-13 SeCTIoN 8 WIRINg dIAgRAMS Control board diagram: 200–240 V CSA and 230 V CE .......................8-2 Control board diagram: 400 V CE and 480 V CSA ..........................8-3 Power board wiring diagram: 200–240 V CSA and 230 V CE .....................8-5...
  • Page 11: Electromagnetic Compatibility (Emc)

    Introduction a. Other supply cables, control cables, signaling and telephone cables; above, below and adjacent to the Hypertherm’s CE-marked equipment is built in compliance cutting equipment. with standard EN60974-10. The equipment should be installed and used in accordance with the information b.
  • Page 12: Maintenance Of Cutting Equipment

    ELECTROMAGNETIC COMPATIBILITY earthing of the workpiece Consideration should be given to shielding the supply cable of permanently installed cutting equipment, Where the workpiece is not bonded to earth for in metallic conduit or equivalent. Shielding should electrical safety, nor connected to earth because of its be electrically continuous throughout its length.
  • Page 13: Warranty

    Products or as to Hypertherm is notified of a defect (i) with respect to the the results which may be obtained therefrom, and plasma...
  • Page 14: Patent Indemnity

    Products exceed in the aggregate the amount the use of the Hypertherm product, alone and not in paid for the Products that gave rise to such claim. combination with any other product not supplied by Hypertherm, infringes any patent of any third party.
  • Page 15: Specifications

    Section 1 SPeCIfICATIoNS In this section: System description ....................................1-2 Where to find information ..................................1-2 Power supply dimensions and weights ..............................1-3 Dimensions .......................................1-3 Weights ......................................1-3 Power supply ratings ....................................1-4 T45v torch dimensions .....................................1-5 T45m torch dimensions ....................................1-5 T45v and T45m torch specifications ..............................1-6 Symbols and marks ....................................1-7 IEC symbols ........................................1-8 powermax...
  • Page 16: System Description

    The Powermax45 is a highly portable, 45-amp, handheld and mechanized plasma cutting system appropriate for a wide range of applications. The Powermax45 uses air or nitrogen to cut electrically conductive metals, such as mild or stainless steel or aluminum. With it, you can cut thicknesses up to 25.4 mm (1 inch) and pierce thicknesses up to 9.5 mm (3/8 inch).
  • Page 17: Power Supply Dimensions And Weights

    SpecificationS Power supply dimensions and weights dimensions 34.8 cm (13.7 in) 31 cm (12.19 in) 42.6 cm 17.2 cm (6.75 in) (16.75 in) Weights Power supply weights given below include the hand torch with 6.1 m (20 foot) lead, a 6.1 m (20 foot) work lead, and a 3 m (10 foot) power cord.
  • Page 18: Power Supply Ratings

    SpecificationS Power supply ratings Rated open-circuit voltage (U CSA/CE, single-phase 275 VDC (CSA/CE single-phase) CE, 3-phase 275 VDC (CE 3-phase) CSA, 3-phase 278 VDC (CSA 3-phase) Rated output current (I 20 A to 45 A Rated output voltage (U 132 VDC Duty cycle at 40° C 50% (I =45 A, U =132 V)
  • Page 19: T45V Torch Dimensions

    SpecificationS T45v torch dimensions 22.1 cm (8.72 in) 21.6 cm (8.5 in) 4.0 cm (1.58 in) 8.3 cm (3.28 in) 4.9 cm (1.91 in) 2.5 cm (1 in) T45m torch dimensions 36.5 cm (14.36 in) (30.5 cm) 2.5 cm 3.6 cm (1.43 in) outer dimension, 12 in (1 in) 3.3 cm (1.3 in) flat sides...
  • Page 20: T45V And T45M Torch Specifications

    SpecificationS T45v and T45m torch specifications Handheld cut capacity (material thickness) Recommended cut capacity (hand cutting) 12.7 mm (1/2 inch) Maximum cut capacity (hand cutting or mechanized 19.1 mm (3/4 inch) edge start) Severance capacity (hand cutting or mechanized edge start) 25.4 mm (1 inch) Mechanized pierce capacity (material thickness) Pierce capacity (for edge starts, the capacities are the same as the handheld...
  • Page 21: Symbols And Marks

    Symbols and marks Your Hypertherm product may have one or more of the following markings on or near the data plate. Due to differences and conflicts in national regulations, not all marks are applied to every version of a product.
  • Page 22: Iec Symbols

    SpecificationS IeC symbols The following symbols may appear on the power supply data plate, control labels, switches, and LEDs. Power is ON Direct current (DC) Power is OFF Alternating current (AC) An inverter-based power source, either 1-phase or Plasma torch cutting 3-phase Volt/amp curve, “drooping”...
  • Page 23: Power Supply Setup

    Section 2 PoWeR SUPPly SeTUP In this section: Unpack the Powermax45 ..................................2-2 Claims ........................................2-2 Contents ......................................2-2 Position the power supply..................................2-3 Prepare the electrical power ...................................2-3 Voltage configurations ..................................2-3 Install a line-disconnect switch ..............................2-4 Requirements for grounding .................................2-4 Power cord considerations ..................................2-4 Extension cord recommendations ...............................2-5...
  • Page 24: Unpack The Powermax45

    • Claims for damage during shipment – If your unit was damaged during shipment, you must file a claim with the carrier. Hypertherm will furnish you with a copy of the bill of lading upon request. If you need additional assistance, call the nearest Hypertherm office listed in the front of this manual.
  • Page 25: Position The Power Supply

    Locate the Powermax45 near an appropriate 200–240 volt power receptacle for CSA or CE 1-phase power supplies, a 400 volt receptacle for 3-phase CE power supplies, or a 480 volt receptacle for 3-phase CSA power supplies. The Powermax45 has a 3 m (10-foot) power cord. Allow at least 0.25 m (10 inches) of space around the power supply for proper ventilation.
  • Page 26: Install A Line-Disconnect Switch

    • Have slow-blow fuses installed as recommended in the table on the previous page. Requirements for grounding To ensure personal safety, proper operation, and to reduce electromagnetic interference (EMI), the Powermax45 must be properly grounded: • The power supply must be grounded through the power cord according to national and local electrical codes.
  • Page 27: Extension Cord Recommendations

    power supply setup extension cord recommendations Use an extension cord of an appropriate wire size for the cord length and system voltage. Use a cord that meets national and local codes. The following tables provide the recommended gauge size for various lengths and input voltages. The lengths in the tables are the length of the extension cord only;...
  • Page 28: Generator Recommendations

    Prepare the gas supply The gas supply for the Powermax45 can be shop-compressed or cylinder-compressed. A high-pressure regulator must be used on either type of supply and must be capable of delivering gas to the filter on the power supply at 170 l/min at 6.2 bar (360 scfh at 90 psi).
  • Page 29: Connect The Gas Supply

    When site conditions introduce moisture, oil, or other contaminants into the gas line, use a three-stage coalescing filtration system, such as the Eliminizer filter kit (128647) available from Hypertherm distributors. A three-stage filtering system works as shown below to clean contaminants from the gas supply.
  • Page 30 Power suPPly setuP powermax 45 Service Manual...
  • Page 31 Section 3 ToRCH SeTUP In this section: Introduction .........................................3-2 Consumable life ......................................3-2 Hand torch setup .......................................3-2 Choose the consumables ................................3-3 Install the consumables ..................................3-5 Machine torch setup....................................3-6 Mount the torch ....................................3-6 Choose the consumables (cut charts) ............................3-8 Using the cut charts ..................................3-8 T45m shielded consumables ................................3-8 Align the torch ....................................
  • Page 32: Torch Setup Introduction

    This section explains how to set up your torch and choose the appropriate consumables for the job. Consumable life How often you will need to change the consumables on your Powermax45 will depend on a number of factors: • The thickness of the metal being cut.
  • Page 33: Choose The Consumables

    Choose the consumables The Powermax45 with the T45v handheld torch comes with a full set of consumables for cutting installed on the torch, spare electrodes and nozzles in the consumables box, and consumables for gouging in the consumables box. In non- CE-regulated countries, you can also purchase unshielded consumables that are useful for certain applications.
  • Page 34 torch setup T45v unshielded consumables* 220717 220713 220718 220670 220669 Deflector Retaining cap Swirl ring Electrode Nozzle * Unshielded consumables are not available for use in CE-regulated countries. T30v (Powermax30) 30 A consumables 220569 220483 220480 220479 220478 Optional deflector Retaining cap Nozzle Swirl ring...
  • Page 35: Install The Consumables

    torch setup Install the consumables WARNINg INSTANT-oN ToRCHeS PlASMA ARC CAN CAUSe INJURy ANd bURNS The plasma arc comes on im me di ate ly when the torch trigger is activated. Make sure the power is off before changing consumables. To operate the T45v torch, it must have a complete set of consumable parts installed: a shield or deflector, retaining cap, nozzle, swirl ring and electrode.
  • Page 36: Machine Torch Setup

    torch setup Machine torch setup Consumables Positioning sleeve Gear rack Strain relief Brass strain relief Before using the T45m, you must: • Mount the torch on your cutting table or other equipment. • Choose and install the consumables. • Align the torch. • Attach the torch lead to the power supply.
  • Page 37 torch setup 3. Disconnect the wires for the cap-sensor switch at the connector in the middle. Gas supply line connection Cap-sensor switch’s wire connector Screw to connect the power cable to the plunger 4. Use a #2 Phillips screwdriver and a 6 mm (1/4 inch) nut driver (or adjustable wrench) to remove the screw and nut that secure the torch’s power cable to the plunger.
  • Page 38: Choose The Consumables (Cut Charts)

    torch setup Choose the consumables (cut charts) WARNINg INSTANT-oN ToRCHeS PlASMA ARC CAN CAUSe INJURy ANd bURNS The plasma arc comes on im me di ate ly when the torch trigger is activated. Make sure the power is off before changing consumables. A complete set of shielded consumables is shipped with the T45m machine torch.
  • Page 39 torch setup T45m shielded consumables Air flowrate (lpm) Mild steel Metric Cold 165.2 Recommended Maximum Torch- Material Pierce time to-work Initial pierce Cut Speed Voltage Cut Speed Voltage current thickness delay distance height (mm/min) (mm/min) (amps) (mm) (sec) (mm) 9150 10160* 8650 10160*...
  • Page 40 torch setup T45m shielded consumables Air flowrate (scfh) Mild steel english Cold Recommended Maximum Torch- Pierce time Material to-work Initial pierce Cut Speed Voltage Cut Speed Voltage current delay thickness distance height (ipm) (ipm) (amps) (sec) (in) 0.018 in 400* (26 Ga) 0.030 in 400*...
  • Page 41 torch setup T45m shielded consumables Air flowrate ( Stainless steel Metric Cold 165.2 Recommended Maximum Torch- Material Pierce time to-work Initial pierce Cut Speed Voltage Cut Speed Voltage current thickness delay distance height (mm/min) (mm/min) (amps) (mm) (sec) (mm) 9150 10160* 8650 10160*...
  • Page 42 torch setup T45m shielded consumables Air flowrate (scfh) Stainless steel english Cold Recommended Maximum Torch- Pierce time Material to-work Initial pierce Voltage Voltage current delay Speed Speed thickness distance height (amps) (sec) (ipm) (ipm) (in) 0.018 in 400* (26 Ga) 0.030 in 400* (22 Ga)
  • Page 43 torch setup T45m shielded consumables Air flowrate (lpm) Aluminum Metric Cold 165.2 Recommended Maximum Torch- Material Pierce time to-work Initial pierce Cut Speed Voltage Cut Speed Voltage current thickness delay distance height (mm/min) (mm/min) (amps) (mm) (sec) (mm) 9150 10160* 3.8 mm 250% 8650...
  • Page 44 torch setup T45m shielded consumables Air flowrate (scfh) Aluminum english Cold Recommended Maximum Torch- Pierce time Material to-work Initial pierce Voltage Voltage current delay Speed Speed thickness distance height (amps) (sec) (ipm) (ipm) (in) 0.018 in 400* (26 Ga) 0.060 in 0.06 0.15 in 250%...
  • Page 45 torch setup T45m unshielded consumables 220717 220713 220718 220670 220669 Deflector Retaining cap Nozzle Swirl ring Electrode Mild steel Air flowrate (lpm) Metric Cold 165.2 Recommended Maximum Torch- Material Pierce time to-work Initial pierce Cut Speed Voltage Cut Speed Voltage current thickness delay...
  • Page 46 torch setup T45m unshielded consumables Air flowrate (scfh) Mild steel english Cold Recommended Maximum Torch- Pierce time Material to-work Initial pierce Voltage Voltage current delay Speed Speed thickness distance height (amps) (sec) (ipm) (ipm) (in) 0.018 in 400* (26 Ga) 0.030 in 400* (22 Ga)
  • Page 47 torch setup T45m unshielded consumables Air flowrate (lpm) Stainless steel Metric Cold 165.2 Recommended Maximum Torch- Material Pierce time to-work Initial pierce Cut Speed Voltage Cut Speed Voltage current thickness delay distance height (mm/min) (mm/min) (amps) (mm) (sec) (mm) 9144 10160* 8128 10160*...
  • Page 48 torch setup T45m unshielded consumables Air flowrate (scfh) Stainless steel english Cold Recommended Maximum Torch- Pierce time Material to-work Initial pierce Cut Speed Voltage Cut Speed Voltage current delay thickness distance height (ipm) (ipm) (amps) (sec) (in) 0.018 in 400* 400* (26 Ga) 0.030 in...
  • Page 49 torch setup T45m unshielded consumables Air flowrate (lpm) Aluminum Metric Cold 165.2 Recommended Maximum Torch- Material Pierce time to-work Initial pierce Cut Speed Voltage Cut Speed Voltage current thickness delay distance height (mm/min) (mm/min) (amps) (mm) (sec) (mm) 8900 10160* 5.0 mm 250% 8100...
  • Page 50 torch setup T45m unshielded consumables Air flowrate (scfh) Aluminum english Cold Recommended Maximum Torch- Pierce time Material to-work Initial pierce Voltage Voltage current delay Speed Speed thickness distance height (amps) (sec) (ipm) (ipm) (in) 0.018 in 400* (26 Ga) 0.060 in 0.08 0.20 in 250%...
  • Page 51 torch setup T30v (Powermax30) 30 A consumables 220569 220483 220480 220479 220478 Optional deflector Retaining cap Nozzle Swirl ring Electrode Mild steel Air flowrate (lpm) Metric 131.2 Cold 146.3 Recommended Maximum Torch- Material Pierce time to-work Initial pierce Cut Speed Voltage Cut Speed Voltage current...
  • Page 52 torch setup T30v (Powermax30) 30 A consumables Air flowrate (scfh) Mild steel english Cold Recommended Maximum Torch- Material Pierce time to-work Initial pierce Cut Speed Voltage Cut Speed Voltage current thickness delay distance height (ipm) (ipm) (amps) (in) (sec) (in) 0.018 400* (26 Ga) 0.030...
  • Page 53 torch setup T30v (Powermax30) 30 A consumables Air flowrate (scfh) Stainless steel english Cold Recommended Maximum Torch- Material Pierce time to-work Initial pierce Cut Speed Voltage Cut Speed Voltage current thickness delay distance height (ipm) (ipm) (amps) (in) (sec) (in) 0.018 400* (26 Ga) 0.030...
  • Page 54: Align The Torch

    torch setup T30v (Powermax30) 30 A consumables Air flowrate (scfh) Aluminum english Cold Recommended Maximum Torch- Material Pierce time to-work Initial pierce Cut Speed Voltage Cut Speed Voltage current thickness delay distance height (ipm) (ipm) (amps) (in) (sec) (in) 0.036 400* (20 Ga) 0.060 (16 Ga)
  • Page 55: Connect The Remote-Start Pendant

    Connect a machine interface cable The Powermax45 is equipped with a factory-installed voltage divider that is designed to be safely connected without tools. The built-in voltage divider provides a 50:1 arc voltage. A receptacle on the rear of the power supply provides access to the 50:1 arc voltage and signals for arc transfer and plasma start.
  • Page 56 2. Remove the machine interface receptacle’s cover from the rear of the power supply. 3. Connect the Hypertherm machine interface cable to the power supply. 4. If you are using a cable with a D-sub connector on the other end, plug it into the appropriate pin connector on the torch height controller or CNC.
  • Page 57: Accessing Raw Arc Voltage

    The output voltage and the output current of the circuit are specified on the data plate. To access raw arc voltage on a Powermax45, you will need kit number 228352 and an 18 AWG, 2 wire, non-shielded cable similar to OLFLEX 190 (601802) in the length needed to go between the power supply and the CNC or other ®...
  • Page 58 4. Separate the rear panel from the Powermax45 by removing the screw from the bottom and backing the end panel away from the base so that there is enough room to drill out the access point without risk of hitting the interior components.
  • Page 59 15. Connect the other end of the cable to the equipment according to the manufacturer’s instructions. NOTE: The integration of Hypertherm equipment and customer-supplied equipment including interconnecting cords and cables, if not listed and certified as a system, is subject to inspection by local authorities at the final installation site.
  • Page 60: Connect The Torch Lead

    Connect the torch lead The Powermax45 has a FastConnect system for connecting and disconnecting the hand and machine torches. When connecting or disconnecting a torch, first power OFF the system. To connect either torch, push the connector into receptacle on the front of the power supply.
  • Page 61 In this section: Controls and indicators ....................................4-2 Front controls and LEDs ................................4-2 Rear controls ....................................4-3 Operate the Powermax45 ..................................4-3 Connect the electrical power and gas supply ..........................4-3 Power ON the system ..................................4-4 Set the mode switch ..................................4-4 Adjust the gas pressure .................................4-4 Check the indicator LEDs ................................4-6...
  • Page 62: Controls And Indicators

    Controls and indicators The Powermax45 has an ON/OFF switch, an amperage adjustment knob, a pressure regulator knob, a mode switch, 4 indicator LEDs, and a gas pressure LED, which are described below. front controls and leds Pressure regulator knob Gas pressure LED and pressure bar...
  • Page 63: Rear Controls

    Activates the power supply and its control circuits. operate the Powermax45 Follow the steps below to begin cutting or gouging with the Powermax45. Connect the electrical power and gas supply Plug in the power cord and connect the gas supply line. For more information about the electrical requirements and the gas supply requirements of the Powermax45, see the Power Supply Setup section.
  • Page 64: Power On The System

    operation Power oN the system Set the ON/OFF switch to the ON (I) position. 200–240 V CSA / 230 V Ce 400 V Ce / 480 V CSA Set the mode switch Use the mode switch to select the type of work you will be doing: To cut expanded metal or grate (top position).
  • Page 65 operation To adjust the pressure: Turn the amperage knob counter-clockwise to the gas-test position as shown below. With the amperage knob in the gas test position, pull up on the pressure regulator knob on top of the system to unlock it. Pressure regulator knob AMPS Turn the pressure regulator knob until the gas pressure LED shows a green bar in the center of the pressure bar.
  • Page 66: Check The Indicator Leds

    The work clamp must be attached to the workpiece while you are cutting. Note: If you are using the Powermax45 with a cutting table, you can ground it through the table instead of using the work clamp. See your table manufacturer’s instructions for more information.
  • Page 67: How To Use The Hand Torch

    operation The next section explains how to operate the hand torch. To use the machine torch, see How to use the machine torch on page 4-12. How to use the hand torch WARNINg INSTANT-oN ToRCHeS PlASMA ARC CAN CAUSe INJURy ANd bURNS Plasma arc comes on im me di ate ly when the torch trigger is activated.
  • Page 68: Start A Cut From The Edge Of The Workpiece

    • For straight-line cuts, use a straight edge as a guide. To cut circles, use a template or a radius cutter attachment (a circle cutting guide). See the Parts section for part numbers for the Hypertherm plasma cutting guides for cutting circles and making bevel cuts.
  • Page 69: Pierce A Workpiece

    operation 2. Press the torch trigger to start the arc. Pause at the edge until the arc has cut completely through the workpiece. 3. Drag the nozzle lightly across the workpiece to proceed with the cut. Maintain a steady, even pace. Pierce a workpiece WARNINg SPARKS AND HOT METAL CAN INJURE EYES AND BURN SKIN. When firing the ...
  • Page 70: Gouge A Workpiece

    operation 3. Hold the torch in place while continuing to press the trigger. When sparks exit from the bottom of the workpiece, the arc has pierced the material. 4. When the pierce is complete, drag the nozzle lightly along the workpiece to proceed with the cut. gouge a workpiece WARNINg SPARKS AND HOT METAL CAN INJURE EYES AND BURN SKIN. When firing the ...
  • Page 71 operation 3. Maintain an approximate 45° angle to the workpiece as you feed into the gouge. In other words, push the plasma arc in the direction of the gouge you want to create. Keep a small distance between the torch tip and the molten metal to avoid reducing consumable life or damaging the torch.
  • Page 72: Common Hand-Cutting Faults

    How to use the machine torch Since the Powermax45 and the T45m can be used with a wide variety of cutting tables, track burners, pipe bevelers, and such, you will need to refer to the manufacturer’s instructions for specifics on operating the machine torch in your configuration.
  • Page 73: Understand And Optimize Cut Quality

    operation Understand and optimize cut quality There are several factors to consider in cut quality: • Cut angle – The degree of angularity of the cut edge. • Dross – The molten material that solidifies on the top or bottom of the workpiece. • Straightness of the cut surface –...
  • Page 74: To Pierce A Workpiece Using The Machine Torch

    Piercing will result in a shorter consumable life than with edge starts. The cut charts include a column for the height at which the torch should be when starting a pierce. For the Powermax45, the pierce height is generally 2.5 times the torch cutting height. Refer to the cut charts for specifics.
  • Page 75: Common Machine-Cutting Faults

    • Starting a pierce with an incorrect torch height. For the Powermax45, the pierce height is generally 2.5 times the torch cutting height. Refer to the cut charts for specifics.
  • Page 76 operation powermax 45 Service Manual 4-16...
  • Page 77: Troubleshooting And System Tests

    Section 5 TRoUbleSHooTINg ANd SySTeM TeSTS In this section: Theory of operation ....................................5-2 General ......................................5-2 200–240 V CSA and 230 V CE 1-phase power supply functional description .............5-2 400 V CE 3-phase power supply functional description .......................5-2 480 V CSA 3-phase power supply functional description ....................5-3 Sequence of operation ...................................5-4 Troubleshooting preparation ..................................5-5 Test equipment ....................................5-5...
  • Page 78: Theory Of Operation

    TroubleshooTing and sysTem TesTs Theory of operation general Refer to the following functional description topics, to Sequence of operation on page 5-4, and to the Wiring Diagrams section. 200–240 V CSA and 230 V Ce 1-phase power supply functional description AC power enters the system through the power switch (S1) to the input diode bridge (D48). The voltage from the diode bridge supplies the power factor correction (PFC) boost converter, which provides a nominal 385 VDC bus voltage.
  • Page 79: 480 V Csa 3-Phase Power Supply Functional Description

    TroubleshooTing and sysTem TesTs 480 V CSA 3-phase power supply functional description AC power enters the system through the power switch (S1) to the input diode bridge (D48). The voltage from the diode bridge supplies the power factor correction (PFC) choke, which provides a nominal 670 VDC bus voltage. The bus voltage then supplies voltage and current to the inverter and the flyback circuit power supply (DC to DC converter) on the power board (PCB2).
  • Page 80: Sequence Of Operation

    TroubleshooTing and sysTem TesTs Sequence of operation Power OFF • Set the power switch (S1) to OFF (O). • Connect the gas supply to the air fitting on the power supply. • Connect the work lead to the workpiece. • Plug in the power supply and make sure incoming power is ON if using a line-disconnect box.
  • Page 81: Troubleshooting Preparation

    The complexity of the circuits requires that service technicians have a working knowledge of inverter power supply theory. In addition to being technically qualified, technicians must perform all testing with safety in mind. If questions or problems arise during servicing, call the Hypertherm Technical Services team listed in the front of this manual.
  • Page 82: External Inspection

    TroubleshooTing and sysTem TesTs dANgeR ELECTRIC SHOCK CAN KILL •    T urn off the power and remove the input power plug from its receptacle before  removing the cover from the power supply. If the power supply is connected directly to a line disconnect box, switch the line disconnect to off (o). In the U.S., use a “lock- out / tag-out”...
  • Page 83: Initial Resistance Check

    Note: The Troubleshooting guide provides most probable causes and solutions. Study the system wiring diagram and understand the theory of operation before troubleshooting. Before purchasing any major replacement component, verify the problem with Hypertherm Technical Service or the nearest Hypertherm repair facility. powermax...
  • Page 84: 200-240 V Csa And 230 V Ce Power Supply Overview

    TroubleshooTing and sysTem TesTs 200–240 V CSA and 230 V Ce power supply overview PE (ground) Control board (PCB1) Flyback circuit Power board (PCB2) Power switch (S1) TP 19 TP 18 TP 17 192 VDC 192 VDC Inverter IGBT (Q3) Test points PFC IGBT (Q2) Work lead connection (J21) Newer power board...
  • Page 85: 400 V Ce Power Supply Overview

    TroubleshooTing and sysTem TesTs 400 V Ce power supply overview PE (ground) Power switch (S1) Flyback circuit Control board (PCB1) Power board (PCB2) TP16 TP17 TP18 ~280 VDC ~280 VDC Test points Work lead connection (J21) Inverter IGBT (Q2) Output diode and pilot arc Newer power board IGBT module (D40) Input diode bridge...
  • Page 86: 480 V Csa Power Supply Overview

    TroubleshooTing and sysTem TesTs 480 V CSA power supply overview PE (ground) Flyback circuit Power switch (S1) Control board (PCB1) Power board (PCB2) TP16 TP17 TP18 ~280 VDC ~280 VDC Test points Work lead connection (J21) Inverter IGBT (Q2) Output diode and pilot arc Power board IGBT module (D40) Input diode bridge...
  • Page 87: Troubleshooting Guide

    See System tests on page 5-18 for detailed test procedures. It is important to note, when troubleshooting a problem on the Powermax45, how the front panel LEDs operate. To help diagnose transient problems, an illuminated or blinking LED, including the bottom bar on the gas pressure bar, may continue to illuminate or blink for 10 to 20 seconds after the system is powered OFF.
  • Page 88 TroubleshooTing and sysTem TesTs Problem This may mean Cause Solution The power ON LED is The internal system • The power supply is too • Allow the power supply illuminated and the yellow temperature is either over cold. to warm up if it has been temperature LED is or under its operating range extremely cold.
  • Page 89 TroubleshooTing and sysTem TesTs Problem This may mean Cause Solution The power ON LED is A major fault has occurred • Any of the fan, solenoid • The error LED on the illuminated or is blinking in the power supply. valve, control board, or control board should be and the fault LED is power board may be...
  • Page 90 TroubleshooTing and sysTem TesTs Problem This may mean Cause Solution When pulling the torch’s The consumables, torch, • The consumables may be • Inspect the consumables, trigger, gas flows from or torch lead are not worn or damaged. torch, and lead. Replace the torch, but the torch functioning correctly, the any damaged parts.
  • Page 91 TroubleshooTing and sysTem TesTs Problem This may mean Cause Solution The pilot arc extinguishes The continuous pilot arc • The mode switch may be • Verify that the mode when you move the plasma feature is not working. set incorrectly. switch is set to continuous arc off the work piece while pilot arc.
  • Page 92: Control Board Leds

    TroubleshooTing and sysTem TesTs Control board leds The Powermax45 control board (PCB1) has 4 diagnostic LEDs. Start Transfer (XFR) Error Reset/watchdog Control board Ribbon cable The control board LEDs are: • Start – The power supply has a start signal. This LED illuminates when the power supply receives a start signal and remains illuminated during normal operation.
  • Page 93: Use The Control Board Error And Reset Leds To Troubleshoot

    TroubleshooTing and sysTem TesTs Use the control board error and Reset leds to troubleshoot The Error and Reset LEDs provide information to use when troubleshooting a system failure. If the LEDs on the front of the power supply are flashing, look at the Error LED on the control board to determine where the fault may be. Count the number of flashes and then look at the table below to determine the corrective action.
  • Page 94: System Tests

    TroubleshooTing and sysTem TesTs System tests There is a ground clip near the top of the rear end cap that can be used as ground for any tests that require the multimeter to be attached to ground. There is also a ground on the heat sink with access next to the power board and below the power switch.
  • Page 95: Test 2 - Power Board Voltage Checks

    TroubleshooTing and sysTem TesTs Single phase Three phase (Ce) Three phase (CSA) Black (CSA) Brown Black Brown (CE) White (CSA) Black White Blue (CE) Green (CSA) Gray Green/yellow (CE) Green/yellow Green Test 2 – power board voltage checks With the power ON, use a meter to verify the voltages at the J7 pins (J8 on 400 V CE and 480 V CSA power supplies) listed in the following table to be certain that the power board is functioning correctly.
  • Page 96: Test 3 - Vbus And Voltage Balance

    TroubleshooTing and sysTem TesTs Note: To test the values at pin 16, you must have the torch and power supply positioned such that you can safely pull and release the torch’s trigger. Ground to the ground wire clip or to the heat sink J7 (200–240V CSA / 230V CE) J8 (400 V CE / 480V CSA) TP 19...
  • Page 97 TroubleshooTing and sysTem TesTs Test for 200–240 V CSA and 230 V Ce power supplies Turn OFF the power. Position the multimeter leads to measure the boosted bus voltage on the power board by attaching the test leads to TP (test point) 19 and TP 18. Turn on the power. The multimeter should read 385 VDC. If you get a value other than 385 VDC, multiply the reading by 0.00601.
  • Page 98 TroubleshooTing and sysTem TesTs Test for 400 V Ce power supplies For this test, you can use the test point loops or you can test on the capacitor screws. The test points are labeled on the back of the power board, as are the voltages and positive and negative capacitor terminals. CAUTIoN To test using the test points, do not use a multimeter with test probes.
  • Page 99 TroubleshooTing and sysTem TesTs Test for 480 V CSA power supplies For this test, you can use the test point loops or you can test on the capacitor screws. The test points are labeled on the back of the power board, as are the voltages and positive and negative capacitor terminals. CAUTIoN To test using the test points, do not use a multimeter with test probes.
  • Page 100: Test 4 - Solenoid Valve

    TroubleshooTing and sysTem TesTs Test 4 – solenoid valve If gas is not flowing properly, test the solenoid valve for proper operation. There is an LED on the solenoid valve that illuminates red when the torch is fired or when the amperage control knob is set to gas text mode.
  • Page 101: Test 5 - Torch Stuck Open (Tso) Or Torch Stuck Closed (Tsc)

    TroubleshooTing and sysTem TesTs Test 5 – torch stuck open (TSo) or torch stuck closed (TSC) Before the torch is activated and gas starts to flow, the nozzle and electrode should be in contact or touching. If not, the power supply will detect a TSO, or “torch stuck open,” fault. If the electrode and nozzle remain closed after the torch receives a start signal, the power supply will detect a TSC, or “torch stuck closed.”...
  • Page 102: Test 6 - Plasma Start

    TroubleshooTing and sysTem TesTs Test 6 – plasma start Verify that the control board LED is receiving a valid start signal. With the power ON, look at the Start LED on the control board. It should illuminate whenever the torch is activated.
  • Page 103: Test 7 - Torch Cap Sensor

    TroubleshooTing and sysTem TesTs Test 7 – torch cap sensor Test the cap-sensor switch and torch leads. Set the ON/OFF switch to OFF (O). Measure the resistance between pins 1 and 2 of J10 on the power board. It should measure less than 10 Ω. If it reads as open, the cap-sensor switch circuit is not satisfied.
  • Page 104: Test 9 - Pressure Transducer

    TroubleshooTing and sysTem TesTs Test 9 – pressure transducer Test the pressure transducer to ensure that the system is receiving the proper gas pressure. Turn ON the power. Check the voltage between pins 1 and 2 of J5 for 200–240 V CSA and 230 V CE power supplies or pins 1 and 2 of J6 for 400 V CE and 480 V CSA power supplies.
  • Page 105: Component Replacement

    Section 6 CoMPoNeNT RePlACeMeNT In this section: Remove and replace the cover and Mylar barrier ..........................6-2 ® Removal ......................................6-2 Replacement .....................................6-3 Replace the work lead (CSA and CE) ..............................6-3 Replace the power cord (200–240 V CSA) ............................6-5 Replace the power cord (230 V CE) ..............................6-6 Replace the power cord (400 V CE) ..............................6-8 Replace the power cord (480 V CSA) ..............................
  • Page 106: Remove And Replace The Cover And Mylar ® Barrier

    ® The first step in most maintenance and repair procedures for the Powermax45 is removing the cover and the Mylar barrier. To protect your power supply, it is important to replace both items properly when the maintenance is complete.
  • Page 107: Replacement

    component replacement Replacement Hold the Mylar barrier so that the edge with the Three Four notches 3 notches is on the left and the edge with 4 notches is notches on the right. There is a perforation across the top, about 4.45 cm (1.75 inches) down from the top edge.
  • Page 108 Component replaCement Front panel Work lead TP 19 TP 18 TP 17 192 VDC 192 VDC Strain relief Work lead connection to power board (J21) Thread the connector end of the new work lead through the front panel and fit the strain relief into the hole in the panel.
  • Page 109: Replace The Power Cord (200-240 V Csa)

    component replacement Replace the power cord (200–240 V CSA) Turn OFF the power, disconnect the power cord, and disconnect the gas supply. Use a #2 Phillips screwdriver to remove the 2 screws from the handle on the top of the power supply. Tip the end panels back slightly so that you can get the edges of the handle out from underneath them.
  • Page 110: Replace The Power Cord (230 V Ce)

    Component replaCement If you are replacing the old strain relief with the new strain relief contained in the kit, slide the new strain relief onto the new power cord and route the wires for the new power cord through the hole in the end panel. Slide the new strain relief nut over the wires and screw it to the strain relief from the inside of the end panel.
  • Page 111 component replacement Single phase (Ce) Brown Blue Brown wire (CE) Blue wire (CE) Green/yellow TP 19 TP 18 TP 17 192 VDC 192 VDC On the outside of the power supply, loosen the power cord’s strain relief retention nut so that the wires move freely.
  • Page 112: Replace The Power Cord (400 V Ce)

    Component replaCement 12. Screw the connector for the blue wire onto the pin on the upper right side of the power switch with a torque setting of 23.0 kg cm (20 inch-pounds). 13. Tighten the green/yellow ground wire to the heat sink with a torque setting of 17.3 kg cm (15 inch-pounds). 14.
  • Page 113 component replacement Three phase (Ce) Brown Black Gray Green/yellow TP16 TP17 TP18 ~280 VDC ~280 VDC On the outside of the power supply, loosen the strain relief retention nut so that the wires move freely. From the inside of the power supply, pull the wires through the strain relief and the hole in the end panel to remove the old power cord.
  • Page 114: Replace The Power Cord (480 V Csa)

    Component replaCement 11. Press the connector for the brown wire into the hole on the top left side of the power switch (L1) and replace the screw that secures it. Torque the screw to 11.5 kg cm (10 inch-pounds). 12. Press the connector for the black wire into the hole on the top middle of the power switch (L2) and replace the screw that secures it.
  • Page 115 component replacement Three phase (CSA) Black White Green TP16 TP17 TP18 ~280 VDC ~280 VDC On the outside of the power supply, loosen the strain relief retention nut so that the wires move freely. If you are replacing the strain relief, use an adjustable wrench to unscrew the strain relief nut on the inside of the power supply to remove the old strain relief.
  • Page 116: Replace The Fan

    Component replaCement 12. Tighten the green ground wire to the heat sink with a torque setting of 17.3 kg cm (15 inch-pounds). 13. Position the wires in the wire chase up the side of the end panel and out of the way of the power board. 14.
  • Page 117: Replace The Gas Filter Element

    component replacement Slide the old fan out from the power supply. Slide the new fan into place. Replace the 4 retaining screws. Orient the fan plenum so that the wider end is at the bottom, and snap it into place. Attach the connector for the red and black wires on the left side of the fan to J4 (200–240 V CSA and 230 V CE) or J5 (400 V CE and 480 V CSA) on the power board.
  • Page 118 Component replaCement Unscrew the filter bowl from the body and remove it. Gas supply hose Bracket Filter bowl Drain Drain hose Remove the glass filter tube by twisting it and pulling gently until it releases. Unscrew the element from the filter body while being careful not to allow the element to rotate. Screw the new element to the filter body.
  • Page 119: Replace The Air Filter And Regulator

    component replacement Replace the air filter and regulator Turn OFF the power, disconnect the power cord, and disconnect the gas supply. Use a #2 Phillips screwdriver to remove the 2 screws from the handle on the top of the power supply. Tip the end panels back slightly so that you can get the edges of the handle out from underneath them.
  • Page 120: Replace The Control Board

    Component replaCement Replace the control board Turn OFF the power, disconnect the power cord, and disconnect the gas supply. Use a #2 Phillips screwdriver to remove the 2 screws from the handle on the top of the power supply. Tip the end panels back slightly so that you can get the edges of the handle out from underneath them.
  • Page 121: Replace The Power Board (200-240 V Csa And 230 V Ce)

    component replacement Replace the power board (200–240 V CSA and 230 V Ce) Before beginning this procedure, make sure you have the correct power board for your system. The replacement kit number for a 200–240 V CSA power board is 228261. The replacement kit number for a 230 V CE power board is 228259.
  • Page 122 Component replaCement 14. Before installing a new power board, clean the heat sink with isopropyl alcohol. Gently scrub away any residual thermal compound, being careful not to scratch the heat sink. Wipe it with a clean cloth. 15. Spread a thin layer of thermal compound (included in the parts kit) 2 mm thick (about the thickness of a sheet of paper) on all the IGBTs and the input bridge diode.
  • Page 123 component replacement Newer 200–240 V CSA and 230 V Ce power board TP 19 TP 18 TP 17 192 VDC 192 VDC Item description Item description Ribbon cable (J7 connector) Pressure relief vents Heat sink assembly screw Capacitor screws (4) J10 and J12 connectors J15 connector J13 connector J18 connector...
  • Page 124 Component replaCement older 200–240 V CSA and 230 V Ce power board TP 19 TP 18 TP 17 192 VDC 192 VDC Item description Item description Ribbon cable (J7 connector) Resistor screws (4) Heat sink assembly screw Pressure relief vents J10 and J12 connectors Capacitor screws (4) J13 connector J15 connector...
  • Page 125: Replace The Power Board (400 V Ce And 480 V Csa)

    component replacement Replace the power board (400 V Ce and 480 V CSA) Before beginning this procedure, make sure you have the correct power board for your system. The kit number for a 400 V CE power board is 228260. The kit number for a 480 V CSA power board is 428078. These power boards have a small slot immediately below the heat sink assembly screw hole and a single input bridge diode.
  • Page 126 Component replaCement 14. Spread a thin layer of thermal compound (included in the parts kit) 2 mm thick (about the thickness of a sheet of paper) on all the IGBTs and the input bridge diode. NOTE: Remix the compound if the material separates. 15.
  • Page 127 component replacement Newer 400 V Ce and 480 V CSA power board TP16 TP17 TP18 ~280 VDC ~280 VDC Item description Item description Ribbon cable (J8 connector) Resistor screws (4) Heat sink assembly screw Pressure relief vents J10 and J12 connectors Capacitor screws (4) J13 connector J19 connector J14 connector...
  • Page 128 Component replaCement older 400 V Ce power board TP16 TP17 TP18 ~280 VDC ~280 VDC Item description Item description Ribbon cable (J8 connector) Resistor screws (4) Heat sink assembly screw Pressure relief vents J10 and J12 connectors Capacitor screws (4) J13 connector J19 connector J14 connector J17 connector J15 connector Input bridge diode screws (2)
  • Page 129: Parts

    T45v hand torch parts ....................................7-7 T45v hand torch consumables ..............................7-8 T30v (Powermax30) 30 A consumables ...........................7-8 T45m machine torch parts ..................................7-9 T45m machine torch consumables ............................7-10 Accessory parts......................................7-10 Safety-critical parts ....................................7-11 Recommended spare parts .................................. 7-12 Powermax45 labels ....................................7-13 powermax 45 Service Manual...
  • Page 130: Power Supply Parts

    Kit: Power supply cover with labels, CE 428076 Kit: Power supply cover with labels (Built in America), 480 V CSA 228268 Kit: Rear panel 228267 Kit: Powermax45 handle and screws 228282 Kit: FastConnect replacement (power supply half) 228561 Kit: Ground clamp...
  • Page 131 023279 Machine interface cable (start plasma, arc transfer, and ground), 15.24 m (50 feet) 123966 Powermax45 machine interface cable (start plasma, arc transfer, 50:1 voltage divider, and ground), 7.62 m (25 feet), spade connectors 123967 Powermax45 machine interface cable (start plasma, arc transfer, 50:1 voltage divider, and ground), 15.24 m (50 feet), spade connectors...
  • Page 132: Interior, Power Board Side

    Kit: Control board, 200–240 V CSA, 230 V CE, 400 V CE PCB1 428098 Kit: Control board, 480 V CSA PCB1 228266 Kit: Powermax45 power switch, 200–240 V CSA and 230 V CE 228288 Kit: Powermax45 power switch, 400 V CE and 480 V CSA 228261 Kit: Power board, 200–240 V CSA PCB2 428078 Kit: Power board, 480 V CSA...
  • Page 133: Interior, Fan Side

    Parts Interior, fan side Part Item number description designator Qty. 228284 Kit: Pressure sensor cable 228285 Kit: Solenoid valve 015337 Quick disconnect, 1/4”, NPT, stainless nipple 015551 1/4” brass coupling 015511 1/4” X 2” brass nipple 228287 Kit: Filter and regulator 228302 Kit: Air filter element 228286...
  • Page 134: Interior, Heat Sink Side

    PARTS Interior, heat sink side Item Part number description Qty. 428065 Kit: Snubber resistors 228301 Kit: Capacitors, 200–240 V CSA and 230 V CE 228426 Kit: Capacitors, 400 V CE 428080 Kit: Capacitors, 480 V CSA powermax 45 Service Manual...
  • Page 135: T45V Hand Torch Parts

    Parts T45v hand torch parts The entire hand torch and lead assembly can be replaced, or individual component parts can be replaced. Part numbers starting with 088 indicate complete torch and lead assemblies. Item Part number description Qty. 088008* T45v hand torch assembly with 6.1 m (20 feet) lead 088009* T45v hand torch assembly with 15.24 m (50 feet) lead 228313...
  • Page 136: T45V Hand Torch Consumables

    PARTS T45v hand torch consumables Part number description Shielded 220669 Electrode 220670 Swirl ring 220713 Retaining cap 220671 Nozzle 220674 Shield gouging* 220675 Shield 220672 Nozzle Unshielded* 220717 Deflector 220718 Nozzle * The swirl ring, retaining cap, and electrode for these applications are the same as those for the shielded application. Unshielded consumables for the hand torch are not available in CE-regulated countries.
  • Page 137: T45M Machine Torch Parts

    Parts T45m machine torch parts 8 9 10 The entire machine torch and lead assembly can be replaced, or individual component parts can be replaced. Part numbers starting with 088 indicate complete torch and lead assemblies. Item Part number description Qty.
  • Page 138: T45M Machine Torch Consumables

    Black leather torch sheathing, 7.5 m (25 feet) 128658 Gouging heat shield 127102 Basic plasma (circle) cutting guide 027668 Deluxe plasma (circle) cutting guide 127219 Powermax45 dust cover 127217 Powermax45 shoulder strap 128647 Kit: Eliminizer air filtration 127103 Face shield, shade 8 lens 127239 Face shield, shade 6 lens...
  • Page 139: Safety-Critical Parts

    Genuine Hypertherm parts are the factory-recommended parts for your Hypertherm system. Any damage caused by the use of other than genuine Hypertherm parts may not be covered by the Hypertherm warranty. In addition, the parts listed below are considered safety-critical parts that must be replaced only with Hypertherm parts to maintain the warranty and all system certifications, including CE, CSA, GOST, and CCC certification.
  • Page 140: Recommended Spare Parts

    Recommended spare parts Hypertherm recommends that service centers keep the following spare parts on hand for repairs, either because these parts are critical or because they are usually exposed to heavy and repeated wear. You may find that you need to revise or expand this list for your customers, based on the particular conditions for your region and working environments.
  • Page 141: Powermax45 Labels

    228264 Kit: Powermax45 labels, 200–240 V CSA 428075 Kit: Powermax45 labels (Built in America), 480 V CSA The label kits include the consumable label, appropriate safety labels, as well as front and side decals. The consumable and safety labels are pictured below.
  • Page 142 PARTS powermax 45 Service Manual 7-14...
  • Page 143: Wiring Diagrams

    Section 8 WIRINg dIAgRAMS In this section: Control board diagram: 200–240 V CSA and 230 V CE .......................8-2 Control board diagram: 400 V CE and 480 V CSA ..........................8-3 Power board wiring diagram: 200–240 V CSA and 230 V CE .....................8-5 Power board wiring diagram: 400 V CE ..............................8-6 Power board wiring diagram: 480 V CSA ............................8-7 powermax 45 Service Manual...
  • Page 144: Control Board Diagram: 200-240 V Csa And 230 V Ce

    Wiring Diagrams Control board diagram: 200–240 V CSA and 230 V Ce CONTROL PWA 45 A 230 V MACHINE FRONT ERROR /RESET or START HDR FLT CODE JTAG SERIAL TEMP CAPOFF FAULT AC PWR DATA "TSO/TSC" "L/H LINE" "SETPOINT" AMPS 9 10 DSP 2806 11 12 .25"...
  • Page 145: Control Board Diagram: 400 V Ce And 480 V Csa

    Wiring Diagrams Control board diagram: 400 V Ce and 480 V CSA CONTROL PWA 45 A 400 V SYS MACHINE FRONT ERROR /RESET or START HDR FLT CODE JTAG1 SERIAL TEMP1 CAPOFF1 FAULT1 AC PWR1 DATA "TSO/TSC" "L/H LINE" "SETPOINT" AMPS1 9 10 DSP 2806 11 12 .25"...
  • Page 146 Wiring Diagrams powermax 45 Service Manual...
  • Page 147 MACHINE POWER PWA FAN 190CFM 24v/1.0A 230V CSA = 141005 (Top Level) REAR GAS SOL PRESSURE 230V CE = 141046 (Top Level) 24v/0.13A SENSOR Power board wiring 8.45"h x 13.00"w 2oz plated to 3oz 10AWG FACING COMPONENT SIDE OF PCB diagram: 200–240 V CSA 50A/250V with 32v TRIP COIL and 230 V Ce...
  • Page 148: Power Board Wiring Diagram: 400 V Ce

    MACHINE POWER PWA 141008 (Top Level) FAN 190CFM REAR 24v/1.0A 14AWG PRESSURE GAS SOL 8.45"h x 13.00"w 2oz plated to 3oz 24v/0.13A SENSOR FACING COMPONENT SIDE OF PCB Power board wiring diagram: 400 V Ce GAS PRES E36/18/11 18PA 18 INVU COMPA L9338MD COM INVU ISP752...
  • Page 149: Power Board Wiring Diagram: 480 V Csa

    Power board wiring diagram: 480 V CSA...

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