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Open Date SPRINT MAJOR Operator Instructions Manual
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Open Date SPRINT MAJOR Operator Instructions Manual

Hot foil printer with controller
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Sprint Major - Digi60
DIGI-60 CONTROLLER
Designed and manufactured by:
Open Date Equipment Limited
Unit 9 Puma Trade Park,
145 Morden Road,
Mitcham,
Surrey, CR4 4DG.
.
United Kingdom
Tel: +44 (0)20 8655-4999
Email: sales@opendate.co.uk
Website: www.opendate.com
©2023 Open Date Equipment Limited All rights reserved.
REV A
SPRINT MAJOR
HOT FOIL PRINTER
WITH
OPERATOR INSTRUCTIONS
PARTS LISTING (for 6mm, or 8mm Air Supply)
CIRCUIT DIAGRAMS
INSTALLATION DETAILS
Distributed within the EU by:
Open Date Kennzeichnungssysteme GmbH
Mittlere Stämmig 4,
97292 Uettingen,
Deutschland
Tel: +49 (0) 9369 98 240
Email: sales@opendate.de
February 2023
Page 1

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Summary of Contents for Open Date SPRINT MAJOR

  • Page 1 Mittlere Stämmig 4, 145 Morden Road, 97292 Uettingen, Mitcham, Deutschland Surrey, CR4 4DG. United Kingdom Tel: +44 (0)20 8655-4999 Tel: +49 (0) 9369 98 240 Email: sales@opendate.co.uk Email: sales@opendate.de Website: www.opendate.com Page 1 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 2 Machine Serial No. Identification Recommended Spares Kit Parts Lists 29, 30 & 31 Assembly Drawing Dimensions Datasheet Frame Installation Datasheet Airborne Noise Emissions Warranty Open Date Group Companies, Agents & Distributors 37, 38 Page 2 ©2023 Open Date Equipment Limited All rights reserved.

  • Page 3: Declaration Of Conformity

    Date: Name: Position: Being the responsible person appointed by Open Date Equipment Limited. This Declaration of Conformity complies the required EU Regulations in respect of the Supply of Machinery (Safety) Regulations 2008 Amended by the Supply of Machinery (Safety) (Amendment) Regulations 2011.

  • Page 4: Important Safety Instructions

    (see page 7). The controller to printer cable must only be connected to an Open Date printer. It is not a signal or data cable. Connecting the cable to anything other than the specified printer may risk electric shock or damage.
  • Page 5 Red LEDs indicate the fault conditions shown below. The printer goes OFF LINE when a fault is detected. (Refer to pages 23 & 24 for system faults) Air pressure Heater Foil Thermistor Door Page 5 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 6 Digi-60 Front Panel Layout ON/OFF LINE TEMP/DWELL VALUE SET TEMP. VALUE UP/DOWN TEST PRINT SET DWELL DOOR OPEN ON LINE FOIL FAULT / E.O.F. AIR PRESSURE WARNING THERMISTOR FAULT HEATER FAULT Page 6 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 7 For clarity cabling is not shown. PRODUCT IDENTIFICATION LABEL Showing model number, serial number and mains supply requirements for the controller PRINTER CABLE POWER SWITCH OUTLET MAINS INLET USER CABLE CONNECTOR ENTRY Page 7 ©2023 Open Date Equipment Limited All rights reserved.

  • Page 8: Threading Diagrams

    Winding in reduces the foil pull. Ensure that the locking nut is fully tightened after adjustment. A gap of 1 or 2mm is recommended between each portion of used foil. THREADING DIAGRAMS Page 8 ©2023 Open Date Equipment Limited All rights reserved.

  • Page 9: Initial Setting Procedure

     Should the dwell time have to be decreased to accommodate higher production speeds, it may be necessary to compensate by increasing the temperature setting. Page 9 ©2023 Open Date Equipment Limited All rights reserved.

  • Page 10: Air Flow Controls

    Refer to the diagram on page 11 for correct orientation of black and red air pipes to printer. Reversed printer air connections will force the print ram fully down (print position) instead of fully up (home position). Page 10 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 11 Digi-60 (page 4 section 10) CONTROLLER AIR SUPPLY. 6mm/8mm DIA NYLON TUBING. 4 - 7 BAR (60 - 100 Psi) CLEAN, DRY AIR. AC MAINS SUPPLY Page 11 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 12 (Shown As 115 Volt Selected) Thermistor Fuses (FS2 & FS3) 63 Milliamp, 250 Volt (Part No. FUS503511) Rotary Mode Switch (SW4) (See Page 13) Thermistor & On Line Dip Switch Settings (See Page 15) Page 12 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 13 Printer operates within the temperatures range of the set point. Fault relays functions within the temperature range of the set point. Mode 7, 8, 9 and 0 are the same as the default value. (Mode 1) Page 13 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 14 DIGI-60 DIP Switch Settings Temperature Range SW2 (No4) Centigrade Fahrenheit Low Air Configuration SW2 (No3) Disabled Enabled Print Trigger Selection SW2 (No 1 & 2) Voltage Free Voltage (10-50V DC) Page 14 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 15 Set switch No. 2 to “ON” The printer automatically, leaves the printer “ON LINE” ready for printing Set switch No. 2 to “OFF” The printer automatically, puts the printer “OFF LINE”. Page 15 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 16 CONTROLLER CABLE. THE CONNECTOR RETAINING SCREWS MUST BE FULLY TIGHTENED FOR PROPER EARTHING. THE PRINTER MUST NOT BE USED IF THE CONNECTOR OR CABLE IS DAMAGED OR THE SCREEN IS NOT ATTACHED TO THE CONNECTOR BODY Page 16 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 17 CONTROLLER CABLE. THE CONNECTOR RETAINING SCREWS MUST BE FULLY TIGHTENED FOR PROPER EARTHING. THE PRINTER MUST NOT BE USED IF THE CONNECTOR OR CABLE IS DAMAGED OR THE SCREEN IS NOT ATTACHED TO THE CONNECTOR BODY Page 17 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 18 Refer to page 4 for detailed safety information. For PRINT and FAULT relay connections refer to page 19 For AIR SW optional low air pressure warning refer to page 14 Page 18 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 19 Changes state when a fault is detected. (door open, foil fail, heater fault, thermistor fault or low air pressure). PRINT RELAY Changes state when the printer is ON or OFF line. Wiring for Independent Fault/Print Indications Wiring for Combined Fault/Print Indications Page 19 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 20 DIP switch on SW2. Refer to page 12 for the location of SW2 on the Digi-60 controller and page 14 “Low air configuration SW2” for switch settings. Wiring for Low Air Pressure Warning Page 20 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 21 Adjust the Digi60’s set point to match the temperature probe reading. Press the both the up and down arrow keys at the same time then press the print switch. The controller is now calibrated. Page 21 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 22 Sprint Major - Digi60 REV A February 2023 Static Temperature Results Calibrated AT 130°C Page 22 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 23  Red foil fault LED lit.  Internal beeper sounding. Type holder door open  This feature is not available on Sprint Major. Air pressure - Low  Red heater fault LED lit.  Internal beeper sounding. Note! Low air pressure warning uses an optional pressure In any of the above fault conditions, the fault relay will be de-energised.
  • Page 24 “D1” (- Brown) & should come on. (Sensor) “F1” (+ Black) if less than 18 volts dc change the sensor. If yes, and the foil has run Page 24 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 25 Sprint Major - Digi60 REV A February 2023 Thermistor Faults Digi60 controller utilising the Open Date printer range and a standard thermistor. THERMISTOR FAULT Thermistor Short Circuit LED is on. Display reads 2.7.1 (or similar) Disconnect the Thermistor inside the printer. Measure the Replace Thermistor resistance at 20°C.

  • Page 26: Mechanical Faults

    Print ram not completing full stroke. Open forward flow restrictor (where fitted). Increase print dwell time. Substrate moving before print head is clear. Reduce print dwell time. Print Dwell incorrectly set. Adjust as necessary. Page 26 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 27 The controller identification label can be found on the rear panel. Always quote the model and serial number when ordering spare parts. Type of Machine Serial Number Year of Manufacture Page 27 ©2023 Open Date Equipment Limited All rights reserved.

  • Page 28: Recommended Spares List

    Note. The stock reference for the plug-in control card listed above refers to the standard unit. Other variations are available which your printer may have been supplied with. If in doubt, please advise the serial number of your existing unit to our sales office. Page 28 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 29 Part of item 52. Wire Clamp CLA620044 Roller Shaft SHA180055 Roller ROL180056 Washer WAS180057 Terminal Block CON508101 Cheese Head Screw M2.5x6 Brake Hub BRA180060 Back Guard GUA300061 Side Guard GUA300062 Page 29 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 30 Csk Screw M3x10 Cap Screw M4x30 Cap Screw M3x12 Oilite Bearing BEA520006 Pot Magnet MAG531004 Roll Pin 3 dia x 20 Cap Screw M3x20 Lever LEV120028 Torsion Spring SPR530023 Spacer SPA300124 Page 30 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 31 "End of foil alarm" sensor (if fitted). ALA395021 Plug-in printer control card, box mount (horizontal) 115v CPC293507 230v CPC293506 REPAIR KITS Spring set containing all springs plus drive belt SPR301001 Page 31 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 32 Sprint Major - Digi60 REV A February 2023 Sprint Major Assembly Details Page 32 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 33 Sprint Major - Digi60 REV A February 2023 Sprint Major Series Dimensional Drawing Page 33 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 34 Sprint Major - Digi60 REV A February 2023 Sprint Major - Standard Frame Installation Page 34 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 35 February 2023 Sprint Major Airborne Noise Emissions Comprehensive tests have been carried out with the Sprint Major fitted in a standard printer frame and mounted onto a typical label applicator. Measurements were taken at 1.6 metres above floor level and approximately 1 metre away from the printer in all directions.
  • Page 36 Standard Warranty Terms & Conditions for Hot Foil Printers All Open Date Hot Foil Printers Carry a twelve (12) month return to base (at our discretion) warranty. Open Date printers should be installed and operated according to the instructions given in the operating manual.
  • Page 37 OPEN DATE ASIA INC Aries 1400 Bldg, Lot 4 Allegis IT Park Carmelray Industrial Park II Barangay Milagrosa, Calamba City Laguna, Philippines 4027 Tel: +63 939 239 5196 Email: cezar.manahan@opendate.co.uk Page 37 ©2023 Open Date Equipment Limited All rights reserved.
  • Page 38 Sprint Major - Digi60 REV A February 2023 International Agents and Distributors For a list of international agents & distributors visit www.opendate.com Page 38 ©2023 Open Date Equipment Limited All rights reserved.

This manual is also suitable for:

Digi-60