Open Date EUROCODE 150 Operator Instructions Manual

Eurocode series hot foil printer with digi-50 controller

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Operator instructions manual (42 pages)

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Summary of Contents for Open Date EUROCODE 150

Page 1 PARTS LISTING CIRCUIT DIAGRAMS INSTALLATION DETAILS Covering the following models; EUROCODE 150 EUROCODE 180 EUROCODE 300 Designed and manufactured by: OPEN DATE EQUIPMENT LIMITED PUMA TRADE PARK 145 MORDEN ROAD MITCHAM SURREY, CR4 4DG. UNITED KINGDOM. Tel: +44 (0)20 8655-4999 Fax: +44 (0)20 8655-4990 Email: sales@opendate.co.uk...
Page 2: Table Of Contents
Recommended Spares Kit Parts List 28, 29 & 30 Eurocode 150 Magazine Assembly Drawing Eurocode Body Assembly Drawing Eurocode 300 Magazine Assembly Drawing Eurocode Dimensions Datasheet. Frame Installation Datasheet. Airborne Noise Emissions. Warranty Open Date Group Companies, Agents & Distributors.
Page 3: Declaration Of Conformity
Eurocode-Digi50 06/08/13 DECLARATION OF CONFORMITY...
Page 4: Safety Instructions
There is a yellow warning sign on the type holder access door indicating a danger. Open the door by gripping it at the side. The type holder should be held by its plastic handle only. Never touch metal parts as temperatures could be as high as 220 degrees C.
Page 5 Eurocode-Digi50 06/08/13 DIGI-50 OPERATING INSTRUCTIONS Temperature Button To adjust the temperature setting, press and hold down the temperature button and use the up/down arrow keys to the left of the display to increase or decrease the set point. (Required Temperature) Range:- Minimum 70ºC (158ºF), Maximum 240ºC (464ºF).
Page 6 Eurocode-Digi50 06/08/13 Digi50 Control Unit Front Panel Up & Down Keys Display "Temperature" & "Dwell" Print Dwell (Timer Switch) Temperature Switch Test Button Print Switch Heater LED (Red) Door LED (Red) Print LED (Green) Low Air Pressure LED (Red) Foil Run Out LED (Red) Thermistor LED (Red) Page 6...
Page 7 Eurocode-Digi50 06/08/13 Digi50 Control Unit Rear Panel (Cables Excluded For Clarity) Print Signal (External Trigger) On / Off Switch Printer Cable Supply Voltage Solenoid Valve MODEL 208000 G6613 240V VOLTS AMPS 50/60 Supply Voltage Details Earth Test Point Page 7...
Page 8: Foil Threading
Only pick up the type/die holder by its handle. Ensure that the face of the magnetic catch is clean, open the red type holder access door (the alarm will sound unless the print switch is off), align the type/die holder within the two side locators and slide in until the magnet catches on the keep plate.
Page 9: Initial Setting
Eurocode-Digi50 06/08/13 INITIAL SETTING PROCEDURE Ensure that printing foil and substrate are compatible. If in doubt, contact foil supplier for assistance. Remove Type Holder from printhead. Ensure that rubber print base is clean, undamaged and securely retained in position under printer. Set air pressure regulator.
Page 10: Air Flow Controls
Eurocode-Digi50 06/08/13 AIR FLOW CONTROLS The airflow restrictors are usually attached to the solenoid valve exhaust ports. They work by regulating the speed at which air is exhausted from the air cylinder. Turning the adjusting screws will alter the exhaust airflow and consequently the print ram velocity, it will also affect noise levels.
Page 11 Eurocode-Digi50 06/08/13 EUROCODE CONNECTION DETAILS AIR SUPPLY. 6mm DIA NYLON TUBING. 4 - 7 BAR (60 - 100 psi) CLEAN, DRY AIR. Page 11...
Page 12: Setting Up Digi-50 Controller
Eurocode-Digi50 06/08/13 SETTING UP DIGI-50 CONTROLLER See page 14 See page 13 See page 15 Page 12...
Page 13 Eurocode-Digi50 06/08/13 DIGI-50 MODE SETTINGS FOR TEMPERATURE TOLERANCE RANGES Page 13...
Page 14 Eurocode-Digi50 06/08/13 DIGI-50 DIP SWITCH SETTINGS Page 14...
Page 15 Eurocode-Digi50 06/08/13 THERMISTOR & ON-LINE DIP SWITCH SETTINGS (SW1) Page 15...
Page 16 Eurocode-Digi50 06/08/13 DIGI-50 CONNECTIONS SHOWN FROM THE REAR OF THE CONTROL UNIT Page 16...
Page 17 Eurocode-Digi50 06/08/13 DIGI-50 CONNECTION DETAILS - ROW C Trigger/Print Signal - Grey twin core screened. See page 14 for details of Print Trigger Selection External trigger input. + volts connection. Black External trigger input. - volts connection. Solenoid Valve - Black twin core. Solenoid valve output.
Page 18 Eurocode-Digi50 06/08/13 DIGI-50 FAULT & PRINT RELAY CONNECTIONS Page 18...
Page 19 Eurocode-Digi50 06/08/13 DIGI-50 LOW AIR PRESSURE OPTION Page 19...
Page 20 Eurocode-Digi50 06/08/13 DIGI-50 CALIBRATION METHOD Note: Calibration Temperature Range = 70ºC to 220ºC (158ºF to 428ºF) The control unit is factory calibrated at 130ºC, and is set up in “MODE 1”supplied as standard. See page 13 for a list of the different modes available. Unless you are running temperatures outside the range 70ºC to 180ºC (158ºF to 356ºF), the default calibration should not be altered.
Page 21 Eurocode-Digi50 06/08/13 STATIC TEMPERATURE RESULTS CALIBRATED AT 130°C Page 21...
Page 22 At end of foil roll, the LED is on. Internal bleeper is sounding. Type Holder Door Opened Type holder door is open, the LED is on. Print & Test trigger signals, are disabled. Internal bleeper is sounding. Low Air Pressure Switch (If connected) When air pressure is low, the LED is on.
Page 23 Eurocode-Digi50 06/08/13 DIGI-50 ALARM SYSTEM FAULTS If no LEDs are on, check the mains supply and the fuses on the PCB. For wiring connections see pages 16, 18 & 19. Page 23...
Page 24: Thermistor Faults
Eurocode-Digi50 06/08/13 THERMISTOR FAULTS Digi50 controller utilising the Open Date printer range and a standard thermistor. Re-calibrate controller as detailed on page 20 NOTE. Results may vary, depending on type of Thermistor and actual temperature. Page 24...
Page 25: Mechanical Faults
Substrate surface altered, i.e. different Contact substrate or foil supplier. coating. Print ram not completing full stroke. Open forward flow restrictor (where fitted). Increase print dwell time. Substrate moving before print head is clear. Reduce print dwell time. Print Dwell incorrectly set.
Page 26 Always quote the model and serial number when ordering spare parts. Company Logo CE mark Type of machine MODEL EUROCODE 300 SERIAL NO. 123456 Serial number Open Date Equipment Ltd. Puma Trade Park, MANUFACTURED Mitcham, Surrey CR4 4DG. UK 2010 TEL: (020) 8655 4999 FAX: (020) 8655 4990 Manufacturer...
Page 27 Eurocode-Digi50 06/08/13 RECOMMENDED SPARES LIST Covering: EUROCODE 150 / 180 / 300 MECHANICAL STOCK REF Spring Set (Eurocode 150) SPR620216 Spring Set (Eurocode 180) SPR620215 Spring Set (Eurocode 300) SPR620217 Drive Belt (Eurocode 150) DRI110022 Drive Belt (Eurocode 180) DRI620048...
Page 28 Eurocode-Digi50 06/08/13 EUROCODE PARTS LISTS (1 of 3) When ordering spare parts please use the Stock Reference. Item numbers refer to those on the following assembly drawings. ITEM DESCRIPTION STOCK REF. NOTES Magazine plate Take-off hub assy HUB620201 Includes items 26,44,50,56,57. Rewind hub assy HUB620202 Includes items 26,42,44,50,54,55...
Page 29 Eurocode-Digi50 06/08/13 EUROCODE PARTS LISTS (2 of 3) When ordering spare parts please use the Stock Reference. Item numbers refer to those on the following assembly drawings. ITEM DESCRIPTION STOCK REF. NOTES Washer WAS620065 Needle Bearing BEA521008 Spindle SPI620059 Spring SPR530033 Part of Spring Set.
Page 30 For other control card variants please contact the sales office. REPAIR KITS Seal kit containing all seals. SEA620209 Spring set containing all springs and drive belt (Eurocode 150). SPR620216 Spring set containing all springs and drive belt (Eurocode 300). SPR620217 Spring set containing all springs and drive belt (Eurocode 180).
Page 31 Eurocode-Digi50 06/08/13 EUROCODE 150/180 MAGAZINE ASSEMBLY (iss 5) Page 31...
Page 32 Eurocode-Digi50 06/08/13 EUROCODE BODY ASSEMBLY Page 32...
Page 33 Eurocode-Digi50 06/08/13 EUROCODE 300 MAGAZINE DETAILS (iss. 5) Page 33...
Page 34 Eurocode-Digi50 06/08/13 EUROCODE SERIES DIMENSIONAL DRAWING Page 34...
Page 35 Eurocode-Digi50 06/08/13 EUROCODE - STANDARD FRAME INSTALLATION Page 35...
Page 36 Eurocode-Digi50 06/08/13 EUROCODE AIRBOURNE NOISE EMISSIONS Comprehensive tests have been carried out with the Sprint fitted in a standard printer frame and mounted onto a typical label applicator. Measurements were taken at 1.6 metres above floor level and approximately 1 metre away from the printer in all directions. The measuring equipment used for conducting the tests was a Digital Sound Level Meter, type d-1405E supplied by Lucas CEL.
Page 37: Warranty
STANDARD WARRANTY TERMS & CONDITIONS FOR HOT FOIL PRINTERS All Open Date Hot Foil Printers Carry a twelve (12) month return to base (at our discretion) warranty. Open Date printers should be installed and operated according to the instructions given in the operating manual. No liability will be accepted for faults caused by incorrect installation or operation of the equipment or if the product has been altered or subjected to unreasonable use.
Page 38 Eurocode-Digi50 06/08/13 OPEN DATE GROUPS COMPANIES AND DISTRIBUTORS FRANCE OPEN DATE FRANCE Z.I. D’Attichy No.8, voie Industrielle 60350 Attichy. Tel:- +33 (0)3 44 42 94 43 Fax:- +33 (0)3 44 42 17 17 Email:- info@opendatefrance.com GERMANY OPEN DATE GmbH Mittler Stämmig 4 D - 97292 Üttingen...

This manual is also suitable for:

Eurocode 180 Eurocode 300