Open Date E-CODER Operator Instructions Manual
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Open Date E-CODER Operator Instructions Manual

Hot foil printer with digi-60 controller
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E-Coder-Digi-60 27/06/2016
E-CODER
HOT FOIL PRINTER
WITH
DIGI-60 CONTROLLER
OPERATOR INSTRUCTIONS
PARTS LISTING
CIRCUIT DIAGRAMS
INSTALLATION DETAILS
Designed and manufactured by:
OPEN DATE EQUIPMENT LIMITED
PUMA TRADE PARK
145 MORDEN ROAD
MITCHAM
SURREY, CR4 4DG.
UNITED KINGDOM.
Tel:
+44 (0)20 8655-4999
Email: sales@opendate.co.uk
Web site: www.opendate.co.uk

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Summary of Contents for Open Date E-CODER

  • Page 1 HOT FOIL PRINTER WITH DIGI-60 CONTROLLER OPERATOR INSTRUCTIONS PARTS LISTING CIRCUIT DIAGRAMS INSTALLATION DETAILS Designed and manufactured by: OPEN DATE EQUIPMENT LIMITED PUMA TRADE PARK 145 MORDEN ROAD MITCHAM SURREY, CR4 4DG. UNITED KINGDOM. Tel: +44 (0)20 8655-4999 Email: sales@opendate.co.uk...
  • Page 2 Print Quality Problems Machine Serial No. Identification Recommended Spares Kit Parts List - Body Details Drawing - Body Parts List - Cassette Details Drawing - Cassette Dimensions Datasheet. Frame Installation Datasheet. Airborne Noise Emissions. Warranty Open Date Group Companies, Agents & Distributors.

  • Page 3: Declaration Of Conformity

    E-Coder-Digi-60 27/06/2016 DECLARATION OF CONFORMITY...

  • Page 4: Important Safety Instructions

    (see page 7). The controller to printer cable must only be connected to an Open Date printer. It is not a signal or data cable. Connecting the cable to anything other than the specified printer may risk electric shock or damage.
  • Page 5 E-Coder-Digi-60 27/06/2016 Digi-60 Controller Operating Instructions Temperature button To adjust the temperature setting, press and hold down the temperature button and use the up/down arrow buttons to the left of the display to increase or decrease the set point. (Required Temperature) Set point range:- Minimum 70ºC (158ºF), Maximum 240ºC (464ºF).
  • Page 6 E-Coder-Digi-60 27/06/2016 Digi-60 Front Panel Layout TEMP/DWELL VALUE SET TEMP. ON/OFF LINE VALUE UP/DOWN SET DWELL TEST PRINT DOOR OPEN ON LINE FOIL FAULT / E.O.F. AIR PRESSURE WARNING HEATER FAULT THERMISTOR FAULT Page 6...
  • Page 7 E-Coder-Digi-60 27/06/2016 Digi-60 Controller Rear Panel Layout For clarity cabling is not shown. PRODUCT IDENTIFICATION LABEL Showing model number, serial number and mains supply requirements for the controller PRINTER CABLE POWER SWITCH OUTLET MAINS INLET USER CABLE CONNECTOR ENTRY Page 7...
  • Page 8 E-Coder-Digi-60 27/06/2016 Operating Instructions - Printer MAGAZINE REMOVAL (see Diagram A. below) To remove the foil magazine, slide the black catch, hold in place and withdraw the magazine using the black handle. If the printer is on-line (Print LED on) the alarm will sound. Press the PRINT switch to silence this.

  • Page 9: Initial Setting Procedure

    E-Coder-Digi-60 27/06/2016 Initial Setting Procedure Ensure that printing foil and substrate are compatible. If in doubt, contact foil supplier for assistance. Remove Type Holder from printer. Ensure that rubber print base is clean, undamaged and securely retained in position under printer.

  • Page 10: Air Flow Controls

    E-Coder-Digi-60 27/06/2016 Air Flow Controls The airflow restrictors are usually attached to the solenoid valve exhaust ports. They work by regulating the speed at which air is exhausted from the air cylinder. Turning the adjusting screws will alter the exhaust airflow and consequently the print ram velocity, it will also affect noise levels.
  • Page 11 E-Coder-Digi-60 27/06/2016 E-Coder Connection Details E-CODER PRINTER AIR SOLENOID PRINTER VALVE ASSEMBLY CONNECTOR (pages 10, 16, 17) (page 16,17) PRINT PROTECTIVE EARTH TRIGGER Retaining screws must SIGNAL be tightened to maintain (page 16,17) earth continuity between printer and power supply.
  • Page 12 E-Coder-Digi-60 27/06/2016 Setting Up DIGI-60 Controller See page 14 See page 13 See page 15 Page 12...
  • Page 13 E-Coder-Digi-60 27/06/2016 Digi-60 - Mode Settings for Temperature Tolerance Ranges Page 13...
  • Page 14 E-Coder-Digi-60 27/06/2016 Digi-60 DIP Switch Settings Page 14...
  • Page 15 E-Coder-Digi-60 27/06/2016 Thermistor & ON-LINE DIP Switch Settings (SW1) Page 15...
  • Page 16 E-Coder-Digi-60 27/06/2016 Digi-60 Basic Connections (See page 17 for details) KEY TO COLOUR CODES: BK = black, BN = brown, RE = red, YE = yellow, GN = green, BU = blue, PU = purple, WH = white, PK= pink, SC = screen or braid of cable IMPORTANT—TO AVOID SHOCK RISK...

  • Page 17: Air Valve

    E-Coder-Digi-60 27/06/2016 Digi-60 Connection Details PRINT TRIG PRINTER TRIGGER SIGNAL - grey 2 core screened cable. See page 14 print trigger selection for details of input print signals. External trigger input + volts connection. Black/Blue External trigger input - volts connection.

  • Page 18: Fault Relay

    E-Coder-Digi-60 27/06/2016 DIGI-60 Fault and Print Relay Connections There are two relays for indicating printer system status to external equipment. The relays may be used independently or linked in series to obtain full warning status on a single connection. Each relay has COM, N/C and N/O contacts rated 24V @ 1A maximum Using the N/O contact of each relay gives a positive indication only when the printer is in normal/ ready condition and the control voltage is present.
  • Page 19 E-Coder-Digi-60 27/06/2016 Digi-60 Low Air Pressure Warning (optional) The printer will not operate without a compressed air supply. An air pressure sensor switch (optional, not supplied) may be fitted to provide a low air fault condition to the Digi-60 controller and operate the fault relay.
  • Page 20 E-Coder-Digi-60 27/06/2016 DIGI-60 Temperature Calibration Note: Calibration Temperature Range = 70ºC to 220ºC (158ºF to 428ºF) The control unit is factory calibrated at 130ºC, and is set up in “MODE 1”supplied as standard. See page 13 for a list of the different modes available.
  • Page 21 E-Coder-Digi-60 27/06/2016 Static Temperature Performance @130°C Calibration Page 21...
  • Page 22  Red foil fault LED lit.  Internal beeper sounding. Type holder door open  This feature is not available on E-Coder. Air pressure - Low  Red heater fault LED lit.  Internal beeper sounding. Note! Low air pressure warning uses an optional pressure switch.
  • Page 23 E-Coder-Digi-60 27/06/2016 Digi-60 Alarm System Faults connections see If no LEDs are on, check the mains supply and the fuses on the PCB. For wiring Page 23...

  • Page 24: Thermistor Faults

    E-Coder-Digi-60 27/06/2016 Thermistor Faults Digi-60 controller utilising the Open Date printer range and a standard thermistor. Re-calibrate controller as detailed on page 20 NOTE. Results may vary, depending on type of Thermistor and actual temperature. Page 24...

  • Page 25: Mechanical Faults

    E-Coder-Digi-60 27/06/2016 Mechanical Faults FAULT POSSIBLE CAUSE  Insufficient foil pull. Foil adjusting screw wound in too far.  Pinch roller not engaged.  Broken torsion Spring in body.  Grub screw loose in cam or lever.  Rubber drive roller damaged or dirty.
  • Page 26 Always quote the model and serial number when ordering spare parts. Company Logo CE mark Type of machine MODEL E-CODER SERIAL NO. 123456 Serial number Open Date Equipment Ltd. Puma Trade Park, MANUFACTURED Mitcham, Surrey CR4 4DG. UK 2016 TEL: (020) 8655 4999 FAX: (020) 8655 4990 Manufacturer...

  • Page 27: Recommended Spares List

    E-Coder-Digi-60 27/06/2016 Recommended Spares List Covering: E-CODER MECHANICAL STOCK REF Spring Set SPR620215 Drive Belt DRI620048 Drive Roller Assembly DRI620204 Fork End Roller Assembly FOR620208 Brake Strap BRA620038 Grey Self Adhesive Print Base SABASE 300 x 450mm sheet White Silicone Rubber Print Base...
  • Page 28 E-Coder-Digi-60 27/06/2016 E-Coder Body Parts List When ordering spare parts please use the Stock Reference. Item numbers refer to those on the following assembly drawings. ITEM DESCRIPTION STOCK REF. NOTES Cylinder liner LIN620017 Main body Piston PIS620020 Piston/Seal assy ref. PIS620200...
  • Page 29 E-Coder-Digi-60 27/06/2016 E-Coder Body Assembly Page 29...
  • Page 30 E-Coder-Digi-60 27/06/2016 E-Coder Cassette Parts List When ordering spare parts please use the Stock Reference. Item numbers refer to those on the following assembly drawings. ITEM DESCRIPTION STOCK REF. NOTES Take-off hub assy HUB620201 Includes items 26,44,50,56,57. Rewind hub assy...
  • Page 31 E-Coder-Digi-60 27/06/2016 E-Coder Magazine Assembly Page 31...
  • Page 32 E-Coder-Digi-60 27/06/2016 E-Coder Dimensional Drawing Page 32...
  • Page 33 E-Coder-Digi-60 27/06/2016 E-Coder Standard Frame Installation Page 33...
  • Page 34 E-Coder-Digi-60 27/06/2016 E-Coder Airborne Noise Emissions Comprehensive tests have been carried out with the Sprint fitted in a standard printer frame and mounted onto a typical label applicator. Measurements were taken at 1.6 metres above floor level and approximately 1 metre away from the printer in all directions.
  • Page 35 Standard warranty terms & conditions for hot foil printers All Open Date Hot Foil Printers Carry a twelve (12) month return to base (at our discretion) warranty. Open Date printers should be installed and operated according to the instructions given in the operating manual.
  • Page 36 E-Coder-Digi-60 27/06/2016 Open Date Group Companies and Distributors FRANCE OPEN DATE FRANCE Z.I. D’Attichy No.8, voie Industrielle 60350 Attichy. Tel:- +33 (0)3 44 42 94 43 Email:- info@opendatefrance.com GERMANY OPEN DATE GmbH Mittler Stämmig 4 D - 97292 Üttingen Tel:-...

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