Quincy Compressor QIFD 0010 Instruction Manual
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Quincy Compressor QIFD 0010 Instruction Manual

Quincy Compressor QIFD 0010 Instruction Manual

Refrigerated compressed air dryers
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Quincy Integrated Components
Refrigerated Compressed Air Dryers
QIFD Models 0010 through 0080
Manual No. 52401-100
Instruction Manual
This manual contains important safety
information and should be made available to
all personnel who operate and/or maintain this
product. Carefully read this manual before
attempting to operate or perform maintenance
on this equipment.
Quincy
Compressor
T r u e B l u e R e l i a b i l i t y
December 2000 Edition
®
SM

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  • Page 1 Quincy Integrated Components Refrigerated Compressed Air Dryers QIFD Models 0010 through 0080 Instruction Manual This manual contains important safety information and should be made available to all personnel who operate and/or maintain this product. Carefully read this manual before attempting to operate or perform maintenance on this equipment.

  • Page 3: Warranty

    Each Quincy Compressor Integrated Product is warranted to be free from defects in materials and workmanship under proper use, installation, application, and maintenance in accordance with the manufacturer’s written recommendations and specification for a specific time period outlined below.
  • Page 4 This warranty is the sole warranty of Seller and any other warranties, express, implied in law or implied in fact, including any warranties of merchantability and fitness for particu- lar use, are hereby specifically excluded. QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000...

  • Page 5: Table Of Contents

    Spare Parts List ............. . 30 QIFD 0010 - QIFD 0080...

  • Page 6: Index

    ..... . 1 ..16 Models QIFD 0010 - QIFD 0080 Safety First ......1 Fig.
  • Page 7 ..27 Wiring Diagrams Models QIFD 0010 - QIFD 0015 ..20 ......i, ii...

  • Page 9: Section 1: Safety

    SECTION 1 SAFETY Safety First At Quincy Compressor safety is not only a primary concern, but a faith- fully performed practice. Beginning with the design stage, safety is built into “The World’s Finest Equipment”. It is the intention of this manual to pass along the “safety first”...
  • Page 10 The owner, lessor or operator of any compressor unit manufactured by Quincy Compressor is hereby warned that failure to observe the above safety precautions may result in serious injury to personnel and/or damage to property.

  • Page 11: Important User Information

    The information, specifications and illustrations in this manual are in accordance with the information in effect at the time of printing. Quincy Compressor reserves the right to change the design and specifi- cations without notice and without incurring obligation. Please read this manual carefully before locating and installing your dryer.
  • Page 12 Prevent the escape of refrigerant into the atmosphere during installa- tion and maintenance by utilizing protective measures. General Notes Quincy Compressor will not be responsible for removal, re-installation, down-time costs or consequential damages caused by the dryer even if the possibility of such incidental or consequential damages has been made known to the Company.

  • Page 13: Refrigerant Handling

    • Perform welding and soldering operations on refrigerated equipment only in well ventilated rooms. Refrigerants can decompose and become toxic. QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...

  • Page 14: First Aid

    • Inform medical personnel that the accident involved refrigerants. See identification plate for refrigerant type. • Never leave the victim unattended. QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...

  • Page 15: Section 2: Description

    All Quincy QIFD compressed air dryers are equipped with R134a ozone-friendly refrigerant and either exclusive electronically controlled no-loss drain or automatic float drain (QIFD 0010 & 0015) as standard. The QIFD compressed air dryer is used to condense and remove water in the air stream to prevent contamination or damage to the sys- tem and products.

  • Page 16: Components

    Fig. 2-1 Component Locations Compressed-Air Inlet Compressed-Air Outlet Electric Connection Cooling Air Outlet Dew Point Indicator Access for Service Operation Switch Cooling Air Inlet Condensate Drain QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...

  • Page 17: Loss Condensate Drain (Model Qiwx)

    • Installation of the unit should be performed by trained personnel qual- ified for this work. • Depressurize the unit before working on it. QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...
  • Page 18 If malfunction repeats, service the drain per instructions in this manual or refer to our service department. WARNING ! Pipe the condensate drain to provide for safe discharge of con- densate under pressure. QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...
  • Page 19 Fig. 2-4 Condensate Drain Parts List QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...
  • Page 20 Maintenance Use only original Quincy replacement parts. Service Kit No. QU301364 Replace parts in marked areas ! Fig. 2-5 Condensate Drain Service Kit QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...

  • Page 21: Cooling Water (Watercooled Models)

    The cooling water pressure MUST NOT exceed 145 psig maximum. Refer to “Component Locations”, Fig. 2-1, page 8, Reference Numbers 9 and 10, for cooling water inlet and outlet connections. QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000...

  • Page 22: Symbols

    Symbols Refer to Fig. 2-5 for symbols used on QIFD refrigerated dryers and their general locations. Fig. 2-7 Symbols QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...

  • Page 23: Specifications

    Power consumption at an ambient temperature of 77°F (25°C). Allowed ambient temperature minimum: 36°F (2°C) / maximum 122°F (50°C) at 230 psig. Specifications are subject to change without notice. QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...

  • Page 24: P+I Diagram

    Fig. 2-8 P+I Diagram Type-No. 433 - 439 -- Models QIFD 0010 - 0080 LEGEND: A100/B1 Condensate Drain W100 Heat Exchanger B100 Fluid Surge Drum W300 Refrigeraant Heat Exchanger F100 Filter Dryer M200/M2 Fan Motor W200 Condenser V100/M1 Motor Compressor...

  • Page 25: Section 3: Installation

    All piping must be thoroughly cleaned inside. Remove all weld CAUTION ! slag, rust or dirt. All piping must fit so as not to create any stress between the piping and components. QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...

  • Page 26: Compressed Air Connection

    NOTE: This unit must be grounded. QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000...

  • Page 27: Wiring Diagram Selection Chart

    21 0055 Drain QIFD Sensor 0050 & & 115/1/60 Controlled pg. 22 0065 Drain QIFD Sensor 0080 115/1/60 Controlled pg. 23 Drain QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...
  • Page 28 QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...
  • Page 29 QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...
  • Page 30 QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...
  • Page 31 QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...

  • Page 32: Section 4: Operation

    Before performing any maintenance, refer to the maintenance section of this manual, the compressor instruction manual and any instructions supplied by manufacturers of supporting equipment. QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...

  • Page 33: Section 5: Maintenance

    • Inspect and clean the condensate drain. Warranty does not cover dryer failure due to dirty condensate or CAUTION ! plugged condensate drain. QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...

  • Page 34: Cleaning Air Cooled Condenser

    Remove condensate pipe. Step 5) Unscrew condensate tank. Step 6) Clean condensate tank. To mount the condensate tank, follow the above steps in reverse order. QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...

  • Page 35: Section 6: Troubleshooting

    NOTE: You cannot immediately reconnect unit, since protection device requires minimum period to cool down to an admissible operating temperature. QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...
  • Page 36 Restart the unit. If the heat exchanger ices up again, call for service. . 6-1 Pressure Switch QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...
  • Page 37 If the heat exchanger ices up again, the control system must be readjusted. An exact adjustment can only be carried out by a service technician. QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...

  • Page 38: Section 7: Reference Information

    QU 010 2404 000 Pressure Dewpoint Indication QU 011 0194 000 Pressure Limiter (max.) QU 010 6437 000 Pressure Switch QU 010 3087 000 PZIAH QIFD 0010 - QIFD 0080 Quincy Compressor 52401-100, December 2000 3501 Wismann Lane, Quincy IL - 62305-3116...
  • Page 40 T r u e B l u e R e l i a b i l i t y Rotary/Vacuum/Systems: 251.937.5900 Reciprocating/Systems: 217.222.7700 Nearest Distributor: 888.424.7729 E-mail: trueblue@quincycompressor.com © 2003 Quincy Compressor, an EnPro Industries company Discover: www.quincycompressor.com All Rights Reserved. Litho in U.S.A.

This manual is also suitable for:

Qifd 0015Qifd 0025Qifd 0035Qifd 0050Qifd 0065Qifd 0080

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