Fluidwell F Series Manual
Batch controller two-stage control and pulse output
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F130-P
BATCH CONTROLLER
two-stage control and pulse output
Signal input flowmeter: pulse, Namur and coil
External controls: start and stop
Digital outputs: two control outputs for two stage control, or
one control output and pulse output
Options: Intrinsically safe, Modbus communication
F-Series - Field mounted indicators for safe and hazardous areas.
More info: www.fluidwell.com/fseries
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Table of Contents
Related Manuals for Fluidwell F Series
Summary of Contents for Fluidwell F Series
- Page 1 Signal input flowmeter: pulse, Namur and coil External controls: start and stop Digital outputs: two control outputs for two stage control, or one control output and pulse output Options: Intrinsically safe, Modbus communication F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries...
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Page 2: Safety Instructions
Page 2 SAFETY INSTRUCTIONS • Any responsibility is lapsed if the instructions and procedures as described in this manual are not followed. • LIFE SUPPORT APPLICATIONS: The F130-P is not designed for use in life support appliances, devices, or systems where malfunction of the product can reasonably be expected to result in a personal injury. -
Page 3: About The Manual
: 03.01.xx Manual : FW_F130-P_M_v2201-02_EN.docx © Copyright 2024 : Fluidwell B.V. - the Netherlands Information in this manual is subject to change without prior notice. The manufacturer is not responsible for mistakes in this material or for incidental damage caused as a direct or indirect result of the delivery, performance or use of this material. -
Page 4: Table Of Contents
Page 4 TABLE OF CONTENTS SAFETY INSTRUCTIONS ............................ 2 DISPOSAL OF ELECTRONIC WASTE ........................ 2 SAFETY RULES AND PRECAUTIONARY MEASURES ..................2 ABOUT THE MANUAL ............................3 WARRANTY AND TECHNICAL SUPPORT ......................3 TABLE OF CONTENTS ............................4 INTRODUCTION ............................. 6 System description of the F130-P .................... - Page 5 Page 5 Electrical installation in hazardous area ................35 5.2.1 General information and instructions ..................35 5.2.2 Installations based on ATEX or IECEx certificate ..............36 Electrical data – Annex 1 ....................... 37 5.2.3 5.2.4 Power supply wiring ....................... 39 5.2.5 Sensor supply ........................
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Page 6: Introduction
Page 6 1 INTRODUCTION SYSTEM DESCRIPTION OF THE F130-P Functions and features The batch controller model F130-P is a microprocessor driven instrument designed for batching and filling of small up to large quantities as well as displaying the flow rate, the total and the accumulated total. - Page 7 Page 7 The setup includes several important features, such as K-Factors, engineering units, signal selection, power management (to extend battery life-time), etc. All settings are stored in a non- volatile memory and therefore kept in the event of a power failure or an exhausted battery. Display information The unit has a LCD with (optional) backlight to show the process information, status and alarm messages.
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Page 8: Operational
Page 8 2 OPERATIONAL GENERAL INFORMATION This chapter describes the daily use of the F130-P. This instruction is meant for users / operators. • This device may only be operated by persons who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. •... - Page 9 Page 9 Fig. 4: Program preset value (typical). When data is altered but ENTER has not been pressed yet, then the alteration can still be cancelled by waiting for 20 seconds or by pressing ENTER during three seconds: the former value will be reinstated.
- Page 10 Page 10 ▪ Clear batch total The value for total can be reset. To do so, select Total and press PROG followed by STOP - STOP. After pressing the STOP/ key once, the flashing text "PUSH STOP" is shown. To avoid a reset at this stage, press another key than the STOP/...
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Page 11: Configuration
Page 11 3 CONFIGURATION INTRODUCTION This and the following chapters are exclusively meant for electricians and non-operators. In these, an extensive description of all software settings and hardware connections are provided. • Mounting, electrical installation, start-up and maintenance of this device may only be carried out by trained persons authorized by the operator of the facility. -
Page 12: Programming Sequence
Page 12 Use the control panel to navigate through SETUP-level PROG-key When a function is selected, this key is used to start the programming sequence. When only a function group is selected (and no function), this key is used to scroll back a function group (e.g. -
Page 13: Returning To Operator-Level
Page 13 STOP-key This key is used to select the previous item in the list (e.g. Enable → Disable ). At the bottom of the list, the selection will wrap around to the last selection. Step 3: Finishing the programming sequence PROG-key During the programming sequence, this key is used to confirm the new value and return to SETUP-level. -
Page 14: Menu 1 - Preset
Page 14 AMOUNT 0000.001 – 9999999 PULSE total; batch COMMUNICATION SPEED 1200; 2400; 4800; 9600 ADDRESS 1 - 255 MODE bus-rtu; bus-asc; off OTHERS MODEL F130-P SOFTWARE VERSION 03.01.xx SERIAL NO. nnnnnnn PASSWORD 0000 - 9999 TAG-NR 0000000 - 9999999 3.3.2 MENU 1 - PRESET PRESET... -
Page 15: Menu 2 - Overrun
Page 15 3.3.3 MENU 2 - OVERRUN Due to system parameters which are beyond the settings of the batch controller, an overrun can occur at the end of a batch. The batch controller analyzes the overrun volume and automatically corrects the volume each time after each batch (self learning). OVERRUN OVERRUN For an accurate overrun correction, it is necessary that the flowmeter... -
Page 16: Menu 6 - Flowmeter
Page 16 BATTERY MODE The F130-P has two modes: operational or shelf. After "shelf" has been selected, the F130-P can be stored for several years; it will not process the sensor signal; the display is switched off but all settings and totals are stored. In this mode, power consumption is extremely low. -
Page 17: Menu 8 - Communication (Option)
Page 17 WIDTH When Setup 7.1 is set to 1-Step, R2 is used as a scaled pulse output. The pulse width determines the time that the output will be active; in other words the pulse duration. Value “zero” will disable the pulse output. -
Page 18: Installation
Page 18 4 INSTALLATION GENERAL DIRECTIONS • Mounting, electrical installation, start-up and maintenance of this device may only be carried out by trained persons authorized by the operator of the facility. Persons must read and understand this manual before carrying out its instructions. •... -
Page 19: Handling The F-Series Enclosure
Page 19 HANDLING THE F-SERIES ENCLOSURE 4.3.1 IDENTIFICATION The F1-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F130-P-XI). For Intrinsically Safe applications: Installation and identification labels are shown in chapter 5. Identification label To identify your F1-Series device, all field mount enclosures have a weatherproof identification label placed on the outside of the unit. -
Page 20: Opening / Removing The Cover
Page 20 Terminal label Also on the inside, a terminal label is placed to indicate the location of the terminals and settings for the sensor supply configuration switches. Fig. 11: Identification – Example of F1-Series terminal label (safe area) Serial number and year of production The serial number can be reviewed on the identification label or in SETUP-menu Others. -
Page 21: Mechanical Installation
Page 21 MECHANICAL INSTALLATION DIMENSIONS – ALUMINUM AND STAINLESS STEEL ENCLOSURES 4.4.1 Fig. 12: Dimensions – Aluminum and stainless steel enclosures FW_F130-P_M_v2201-02_EN.docx... -
Page 22: Dimensions - Non-Metallic Enclosures
Page 22 DIMENSIONS – NON-METALLIC ENCLOSURES 4.4.2 Fig. 13: Dimensions – Non-metallic enclosures FW_F130-P_M_v2201-02_EN.docx... -
Page 23: Mounting
Page 23 4.4.3 MOUNTING The enclosure can be installed by itself or with the aid of a mounting plate in the configurations shown below. When the unit is installed on a wall or onto a meter, please use components and installation techniques that are suitable for the used materials. -
Page 24: Electrical Installation
Page 24 ELECTRICAL INSTALLATION • Electro static discharge does inflict irreparable damage to electronics! Before installing or opening the F130-P, the installer has to discharge himself by touching a well-grounded object. • For reasons of ESD and safety, always ground the metal enclosure properly as indicated, especially if the unit has been supplied with the 115-230V AC power-supply type PM or relays type OR. -
Page 25: Field Wiring Connections
Inside of the Fluidwell unit, the various common ground terminals are connected to each other. It is advised to terminate the wire screens in the vicinity of the sensor and to insulate the wire screen with a shrink tube at the F130-P side. -
Page 26: Sensor Supply
Page 26 4.5.5 SENSOR SUPPLY For type PB / PX – Terminal 11: Limited sensor supply These types of power supply only offer a limited sensor supply, which SHOULD NOT be used to supply the flowmeters electronics, converters etc. as it will not provide adequate sustained power! All energy used by the flowmeters pick-up will directly influence the battery life-time. -
Page 27: Terminal Connectors
Page 27 TERMINAL CONNECTORS Take careful notice of all safety and precautionary measures indicated in paragraph 4.5: Electrical Installation and review paragraph 4.5.3 and 4.5.4 before applying any field or power supply wiring. For Intrinsically Safe applications (Type XI): read chapter 5. Following terminal connectors are available on the F130-P when supplied with Type XX: Fig. -
Page 28: Terminal 03-04: Control Or Pulse Output R2
Page 28 4.6.2 TERMINAL 03-04: CONTROL OR PULSE OUTPUT R2 This output is available to control the batch process for two-step control or as pulse output. In case of a pulse output function: the maximum pulse frequency of this output is 500Hz. 4.6.3 TERMINAL 05-06: CONTROL OUTPUT R1 This output is designed to drive a low-power device (e.g. -
Page 29: Terminal 09-11: Flowmeter Input
Page 29 Type OT A passive transistor output is available with this option. Max. driving capacity 300mA@50V DC. Fig. 19: Terminal connections - Passive transistor output (typical) 4.6.4 TERMINAL 09-11: FLOWMETER INPUT Three basic types of flowmeter signals can be connected to the unit: pulse, active pulse or sine- wave (coil). - Page 30 Page 30 Pulse-signal NPN / NPN-LP: The F130-P is suitable for use with flowmeters which have a NPN output signal. For reliable pulse detection, the pulse amplitude has to go below 1.2V. Signal setting NPN-LP employs a low-pass signal noise filter, which limits the maximum input frequency (read chapter 3). Fig.
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Page 31: Terminal 12-13: External Start
Page 31 Reed-switch: The F130-P is suitable for use with flowmeters which have a reed-switch. To avoid pulse bounce from the reed-switch, it is advised to select REED LP - low-pass filter (read chapter 3). Fig. 24: Terminal connections - Reed-switch signal input (typical) NAMUR-signal: The F130-P is suitable for flowmeters with an Namur signal. -
Page 32: Terminal 15-16: External Stop
Page 32 4.6.6 TERMINAL 15-16: EXTERNAL STOP With this function, the batch controller can be interrupted or cancelled with an external switch. The input must be switched once for interruption or switch twice for cancellation with a potential free contact to the GND-terminal number 15 for at least 0.3 seconds. Fig. -
Page 33: Terminal 26-31: Type Cb / Ch / Ci - Communication (Option)
Page 33 4.6.7 TERMINAL 26-31: TYPE CB / CH / CI - COMMUNICATION (OPTION) Serial communications on hardware layers RS232, RS485 and TTL (intrinsic safety) are possible. Make sure that the hardware layer specific requirements are met to achieve reliable communication and read the Modbus communication protocol and Appendix C. -
Page 34: Intrinsically Safe Applications
Page 34 5 INTRINSICALLY SAFE APPLICATIONS IDENTIFICATION The F1-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F130-P-XI). If Type XI is not indicated your device is not suitable for Intrinsically Safe applications! Identification label To identify your F1-Series device, all field mount enclosures have a weatherproof identification label placed on the outside of the unit. -
Page 35: Electrical Installation In Hazardous Area
Page 35 Terminal label Also on the inside, a terminal label is placed to indicate the location of the terminals and settings for the sensor supply configuration switches. Fig. 31: Identification – Example of F1-Series terminal label (intrinsic safety) ELECTRICAL INSTALLATION IN HAZARDOUS AREA 5.2.1 GENERAL INFORMATION AND INSTRUCTIONS Cautions... -
Page 36: Installations Based On Atex Or Iecex Certificate
Page 36 5.2.2 INSTALLATIONS BASED ON ATEX OR IECEX CERTIFICATE Installation instructions • For installation under ATEX directive: this Intrinsically Safe device must be installed in accordance with ATEX directive 2014/34/EU and product certificate KEMA 03ATEX1074 X. • For installation under IECEx scheme: this Intrinsically Safe device must be installed in accordance with product certificate IECEx DEK 11.0042X. -
Page 37: Electrical Data - Annex 1
Page 37 ELECTRICAL DATA – ANNEX 1 5.2.3 Annex 1 (model specific) to type XI product certificates KEMA 03ATEX1074 X, IECEx DEK 11.0042X For the combined connection of the different supply, input and output circuits, the installation instructions of the manufacturer shall be observed. From the safety point of view the circuits shall be considered to be connected to earth. - Page 38 Page 38 Coil, Switch, PNP, NAMUR In type of protection intrinsic safey Ex ia IIB/IIIC or Ex ia IIC, in combination inputs with connected external supply input type -PD, with following maximum values: (terminals 10 and 11, 8.7 V Ex ia IIB/IIIC Ex ia IIC terminals 13 and 14) 25 mA...
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Page 39: Power Supply Wiring
Page 39 5.2.4 POWER SUPPLY WIRING The F130-P can be powered from an external power supply. An internal power supply is also available in the form of a lithium battery. When both external and internal power supplies are present, the internal power supply is interrupted and will act as a backup supply. Note that the optional backlight only works with external power. -
Page 40: Terminal Connectors Intrinsically Safe Applications - Type Xi
Page 40 TERMINAL CONNECTORS INTRINSICALLY SAFE APPLICATIONS – TYPE XI Take careful notice of all safety and precautionary measures indicated in paragraph 5.2: Electrical installation in hazardous area and review paragraph 5.2.4 and 5.2.5 before applying any field or power supply wiring. Chapter 4 shows general information regarding the electrical installation of the F130-P. -
Page 41: Configuration Examples
Page 41 CONFIGURATION EXAMPLES Fig. 34: F130-P-OT-PC-(PX)-XI - Battery powered - IIB/IIC – IIIC FW_F130-P_M_v2201-02_EN.docx... - Page 42 Page 42 Fig. 35: F130-P-(CT)-OT-PX-XI - External power supply - IIB/IIC - IIIC FW_F130-P_M_v2201-02_EN.docx...
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Page 43: Maintenance
Repairs should only be carried out by the manufacturer or his authorized agent. Repair policy I you have any problem with your Fluidwell product and you wish to repair it, please follow the procedure below: a. Obtain a Return Material Authorization (RMA) from your supplier or distributor Together with the RMA, you need to complete a repair form to submit detailed information about the problem. -
Page 44: Battery Replacement Instructions
Page 44 BATTERY REPLACEMENT INSTRUCTIONS 6.3.1 SAFETY INSTRUCTIONS • Handle the battery with the utmost care to prevent a short circuit and damage. A mistreated battery can become unsafe. Unsafe batteries can cause (serious) injury to persons. Do not recharge, crush, disassemble, incinerate, heat above its rated temperature or expose contents to water. -
Page 45: Replace The Battery
Page 45 6.3.2 REPLACE THE BATTERY Before starting the battery replacement procedure, make sure that the marking on the new battery corresponds with the type of installation, as shown in paragraph 6.3.1. Remove the old battery as follows: 1. Open the enclosure as indicated in section 4.3 and carefully remove the cable-connectors. 2. -
Page 46: Appendix A. Technical Specification
Page 46 APPENDIX A. TECHNICAL SPECIFICATION General Display Type High intensity numeric and alphanumeric LCD, UV-resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Type ZB LCD with LED backlight. - Page 47 Page 47 Power supply Type PB Standard lithium battery - life-time depends upon settings - up to 5 years. SAFE AREA ONLY Type PC Intrinsically Safe lithium battery - life-time depends upon settings - up to 5 years. Type PD 8-24V AC / 8-30V DC;...
- Page 48 Page 48 Inputs Flowmeter Type P npn; npn-lp; reed; reed-lp; pnp; pnp-lp; namur; coil-hi; coil-lo; 8-1 DC; 12 DC; 24 DC Frequency Minimum 0 Hz - maximum 7 kHz for total and flow rate. Maximum frequency depends on signal type and internal low-pass filter. E.g.
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Page 49: Appendix Bproblem Solving
Page 49 APPENDIX B PROBLEM SOLVING In this appendix, several problems are included that can occur when the F130-P is going to be installed or while it is in operation. Flowmeter does not generate pulses: Check: ▪ Signal selection; ▪ Pulse amplitude;... -
Page 50: Appendix C. Communication Variables
Page 50 APPENDIX C. COMMUNICATION VARIABLES General The product is fitted with the Modbus communication protocol and can be equipped with various physical interfaces like RS485 and RS232 (please see device datasheet for available options). The tables below show the various variables that can be accessed through the communication. Currently, the function codes supported are: •... - Page 51 Page 51 Setup variables REGISTER TYPE VALUE / REMARKS VARIABLE ADDRESS PRESET REGISTERS [d] 32 40033 unit uint16 0=none 3=kg 6= USGAL [h] 0x020 4= lb 7=bbl 2= m 5=GAL [d] 33 40034 decimals uint16 0…3 [h] 0x021 [d] 34 40035 K-factor uint32 1...9999999...
- Page 52 Page 52 REGISTER TYPE VALUE / REMARKS VARIABLE ADDRESS COMMUNICATION REGISTERS [d] 144 40145 speed (Baudrate) uint16 0=1200 1=2400 2=4800 3=9600 [h] 0x090 [d] 145 40146 Modbus address uint16 1…255 [h] 0x091 [d] 146 40147 Modbus mode uint16 0: ASCII 1: RTU 2: OFF [h] 0x092...
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Page 53: Appendix D. Declaration Of Conformity
Veghel, February We, Fluidwell V, declare under our sole responsibility that the F Series indicators are designed and will operate conform the following applicable European Directives and Harmonised Standards, when installed and operated according to the related manuals:... -
Page 54: Index Of This Manual
Page 54 INDEX OF THIS MANUAL Accumulated Total namur signal ACTUAL SETTINGS No-flow alarm Alarm operational 8, 9, 11, 18, 26, 34 backlight operator level density pass code Clear Total preset coil-signal max. batch size Coil-signal pulse output communication 33, 40 pulse length / period time Configuration pulse-signal NPN... -
Page 55: List Of Figures In This Manual
Page 55 LIST OF FIGURES IN THIS MANUAL Fig. 1: Typical application Fig. 2: Control panel. Fig. 3: Example of display information during process. Fig. 4: Program preset value (typical). Fig. 5: Leading zero (typical). Fig. 6: Process paused (typical). Fig. - Page 56 03.01.xx serial nr. nnnnnnn password 0000 tag-nr 0000000 Fluidwell B.V. PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives FW_F130-P_M_v2201-02_EN.docx The Netherlands The Netherlands Fluidwell bv - © 2024 - FW_F130-P_M_v2201-02_EN.docx...