Fluidwell F Series Manual
Dual flow rate indicator / totalizer, signal input flowmeters: pulse, namur and coil, signal outputs: two pulse outputs ref. total, options: intrinsically safe, modbus communication
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Summary of Contents for Fluidwell F Series
- Page 1 Page 1 F111-P DUAL FLOW RATE INDICATOR / TOTALIZER Signal input flowmeters: pulse, Namur and coil Signal outputs: two pulse outputs ref. total Options: Intrinsically Safe, Modbus communication F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries...
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Page 2: Safety Instructions
Intrinsically safe applications: follow the instructions as mentioned in Chapter 5 and consult “Fluidwell F1..-..-XI - Documentation for Intrinsic safety”. DISPOSAL OF ELECTRONIC WASTE The WEEE Directive requires the recycling of disposed electrical and electronic equipment in the European Union. -
Page 3: About The Manual
A "note" indicates actions or procedures which, if not performed correctly, may indirectly affect operation or may lead to an instrument response which is not planned. WARRANTY AND TECHNICAL SUPPORT For warranty and technical support for your Fluidwell products, visit our internet site www.fluidwell.com or contact us at support@fluidwell.com. -
Page 4: Table Of Contents
Page 4 CONTENTS MANUAL Safety instructions ..............................2 Disposal of electronic waste ..........................2 Safety rules and precautionary measures ......................2 About the manual ..............................3 Warranty and technical support ..........................3 Contents manual ..............................4 Introduction ............................. 6 1.1. System description ........................ - Page 5 Page 5 Appendix D: Declaration of conformity ....................41 Index of this manual ............................42 List of figures in this manual ..........................42 FW_F111P_v1702_02_EN...
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Page 6: Introduction
Page 6 INTRODUCTION 1.1. SYSTEM DESCRIPTION Functions and features The dual flow rate / totalizer model F111-P is a microprocessor driven instrument designed to show the flow rate, the total and the accumulated total of two completely separated flow measurement systems. -
Page 7: Operational
Page 7 Display information The unit has a LCD with (optional) backlight to show the process information, status and alarm messages. The display refresh rate is programmed in the setup menu. At a key press, the display refresh rate will switch to FAST for 30 seconds. When 'OFF' is selected, the display goes off after 30 seconds after the last key press. - Page 8 Page 8 For the Operator, the following functions are available: Display, for each flowmeter, flow rate / total or flow rate This is the main display information of the F111-P. After the selection of any other information, it will always return to this main display automatically. Total is shown on the upper line of the display and flow rate on the bottom line.
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Page 9: Configuration
Page 9 CONFIGURATION This and the following chapters are exclusively meant for electricians and non-operators. In these, an extensive description of all software settings and hardware connections are provided. Mounting, electrical installation, start-up and maintenance of this device may only be carried out by trained persons authorized by the operator of the facility. - Page 10 Page 10 The SELECT/▲ key and the CLEAR/► key are used for navigation. The explanation assumes that you are in the submenu TOTAL. When you are: in the first setting and you navigate to the previous setting, the F111-P goes back to the related main menu.
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Page 11: Setup Menu - Settings
Page 11 3.1.1. SETUP MENU - SETTINGS TOTAL A unit L; m3; kg; lb; GAL; USGAL; bbl; no unit decimals 0000000; 111111.1; 22222.22; 3333.333 K-Factor: 0.000010 - 9999999 decimals K-Factor 0 - 6 FLOW RATE A unit mL; L; m3; mg; g; kg; ton; gal; bbl; lb; cf; rev; - - - - (no unit);... -
Page 12: Explanation Of Setup Menu 1 - Total A
Page 12 3.1.2. EXPLANATION OF SETUP MENU 1 - TOTAL A completely separated, The dual flow rate / totalizer model F111-P has two, flowmeter inputs (A and B) Input A and B are the same. For clarity, where applicable for flowmeter A and B, only the explanation for flowmeter A is given. -
Page 13: Explanation Of Setup-Menu 3 - Total-B
Page 13 CALCULATION The flow rate is calculated by measuring the time between a number of pulses, for example 10 pulses. The more pulses the more accurate the flow rate will be. The maximum value is 255 pulses. the update interval for the flow rate and This setting does influence thus, indirectly the update interval of the analog output.. -
Page 14: Explanation Of Setup-Menu 7 - Flowmeter
Page 14 3.1.8 EXPLANATION OF SETUP-MENU 7 - FLOWMETER The F111-P is able to handle several types of input signal. The pickup / signal is selected with: SETUP 71 (Input A), Read also chapter 4 SETUP 72 (Input B), Read also chapter 4. The selections "active pulse"... -
Page 15: Explanation Of Setup-Menu A - Communication (Option)
This product is designed for the connection to a communication network. Products with a communication option do not include cyber security functions. Fluidwell cannot take any responsibility for the cyber security, omissions or errors in the communication safety. To maintain a... -
Page 16: Installation
Page 16 INSTALLATION 4.1. GENERAL DIRECTIONS Mounting, electrical installation, start-up and maintenance of this device may only be carried out by trained persons authorized by the operator of the facility. Persons must read and understand this manual before carrying out its instructions. ... -
Page 17: Dimensions- Enclosure
Page 17 4.3. DIMENSIONS- ENCLOSURE 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") 12mm 12mm 30mm 30mm 24mm 24mm M20 x 1,5 6 x M12 36mm 36mm 25mm 25mm 1/2"NPT 1/2"NPT 1/2"NPT 30mm 30mm 0.12" 0.12" M16 x 1,5 M16 x 1,5 3x 1/2"NPT M20 x 1,5... - Page 18 Page 18 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") HK back box: (flat bottom) 75 mm (2.95") 118 mm (4.65”) 25mm 25mm D=20mm D=20mm 12mm 12mm 30mm 30mm 24mm 24mm D=12mm D=16mm D=16mm D=20mm 36mm 36mm 0.12” 0.12” D=22mm (0.866") 3x D=22mm (0.866”) 29.1 mm (1.15”)
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Page 19: Installing The Hardware
The wire screens shall be terminated at one side to prevent wire loops. Inside of the Fluidwell unit, the different common ground terminals are connected to each other. It is advised, as illustrated, to terminate the wire screens in the vicinity of the sensor and to insulated the wire screen with a shrink tube at the Fluidwell unit side. -
Page 20: Aluminum Enclosure - Field Mounted
Do not use the terminal 00 to connect the protective earth wire, the 00 and the common ground terminals are internally connected. Be careful, to prevent damage to equipment when you connect different power supplies (sensor, PLC, etc.). Inside the Fluidwell display, the common grounds are internally connected to each other. -
Page 21: Plastic (Grp) Enclosure
Page 21 4.4.4. PLASTIC (GRP) ENCLOSURE The PE connection The F111-P in a GRP enclosure meets the requirements of class 2 (double insulated). Therefore the incoming PE wire is terminated with an insulating end cap. Type PM (110-230V AC) Type OR (8-24V AC) Type OR (8-30V DC) FW_F111P_v1702_02_EN... -
Page 22: Terminal Connectors
Page 22 4.4.5. TERMINAL CONNECTORS Refer to Appendix A: Technical Specification Fig. 6: Overview of terminal connectors - Standard configuration and options SENSOR SUPPLY For type PB/PC; PX; AP: There is no real sensor supply out available. Only a limited power supply is available. - Page 23 Page 23 Set the sensor supply 1. Make the F111-P safe. If applicable, mind the battery power. 2. Open the F111-P and carefully remove the cable-connectors and the protective cover. 3. Find and set the switches and select the V as required.
- Page 24 Page 24 Type OA: An active 24V DC signal according to the functions R1 and R2 is available with this option. Max. driving capacity 20mA@24V per output. (Requires power supply type PD/PF/PM). Fig. 8: Terminal connections - Active output (typical) Type OR: A mechanical relay output according the functions R1 and R2 is available with this option.
- Page 25 Page 25 Terminal 07-08; basic POWER SUPPLY - type AP - output loop powered Connect an external power supply of 8-30VDC to these terminals or a 4-20mA loop. Do connect the "-" to terminal 7 and the "+" to terminal 8. When power is applied to these terminals, the (optional) internal battery will be disabled / enabled automatically to extend the battery life time.
- Page 26 Page 26 Pulse-signal PNP / PNP-LP: The F111-P is suitable for use with flowmeters which have a PNP output signal. 3V is offered on terminal 11 which has to be switched by the sensor to terminal 10 (SIGNAL). For a reliable pulse detection, the pulse amplitude has to go above 1.2V.
- Page 27 Page 27 NAMUR-signal: The F111-P is suitable for flowmeters with an Namur signal. The standard F111-P is not able to power the Namur sensor, as an external power supply for the sensor is required. However, a 8.2V sensor supply voltage (terminal 11) can be provided with power supply type PD, PF, PM. Fig.
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Page 28: Intrinsically Safe Applications
Certificates, safety values, control drawing and declaration of compliance can be found in the document named: “Fluidwell F1..-..-XI - Documentation for Intrinsic safety”. For installation under ATEX directive: this Intrinsically safe device must be installed in accordance with the latest ATEX directive and product certificate KEMA 03ATEX1074 X. -
Page 29: Terminal Connectors Intrinsically Safe Applications
Page 29 Label information pulse input type – F1xx-..-..-XI (inside and outside the enclosure) Fig. 18: Label information - Intrinsically safe application (typical) 5.2. TERMINAL CONNECTORS INTRINSICALLY SAFE APPLICATIONS The unit is classified as group IIB/IIIC by default Classification of the unit as group IIC is only possible under the following conditions: The indicator is either supplied by ... - Page 30 Page 30 Terminal connectors F111-P-…-XI: For intrinsically safe applications, consult the safety values in the certificate. Fig. 19: Overview terminal connectors XI - Intrinsically safe applications Explanation Intrinsically safe options: For type PD-XI: It is possible to supply the sensor with different voltages. You can set the voltage with the switches.
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Page 31: Configuration Examples Intrinsically Safe Applications
Page 31 5.3. CONFIGURATION EXAMPLES INTRINSICALLY SAFE APPLICATIONS Fig. 21: F111-P-(AP)-(CT)-(OT)-PC-XI - Battery powered - IIB/IIC – IIIC FW_F111P_v1702_02_EN... - Page 32 Page 32 Fig. 22: F111-P-AP-(CT)-OT-(PX)-XI - Output loop powered - IIB/IIC - IIIC FW_F111P_v1702_02_EN...
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Page 33: Battery Replacement Instructions
Page 33 BATTERY REPLACEMENT INSTRUCTIONS 5.4.1. SAFETY INSTRUCTIONS Handle the battery with care. A mistreated battery can become unsafe. Unsafe batteries can cause (serious) injury to persons. Only use batteries which are certified for use in hazardous areas. The use of standard batteries in hazardous area's is not safe and prohibited. -
Page 34: Maintenance
Repairs should only be carried out by the manufacturer or his authorized agent. 6.3. REPAIR POLICY If you have any problem with your Fluidwell product and you wish to repair it, please follow the procedure below: a. Obtain a Return Material Authorization (RMA) from your supplier or distributor Together with the RMA, you need to complete a repair form to submit detailed information about the problem. -
Page 35: Appendix A: Technical Specification
Page 35 APPENDIX A: TECHNICAL SPECIFICATION General Display Type High intensity reflective numeric and alphanumeric LCD, UV-resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Type ZB LCD with LED backlight. -
Page 36: Inputs
Page 36 Terminal connections Type: Removable plug-in terminal strip. Wire max. 1.5mm and 2.5mm Data protection Type EEPROM backup of all setting. Backup of running totals every minute. Data retention at least 10 years. Password Configuration settings can be password protected. Hazardous area (option) Intrinsically safe... -
Page 37: Appendix B: Problem Solving
Page 37 Flow rate Digits 7 digits. Units mL; L; m ; mg; g; kg; ton; gal; bbl; lb; cf; rev; - - - - (no unit); scf; nm ; nL; p Decimals 0000000; 111111.1; 22222.22; 3333.333 Time units /sec; /min; /hour; /day Note all settings are availble for both flows, completely separated. -
Page 38: Appendix C: Modbus Communication (Option)
Page 38 APPENDIX C: MODBUS COMMUNICATION (OPTION) General The product is fitted with the Modbus communication protocol and can be equipped with various physical interfaces like RS485 and RS232 (please see device datasheet for available options). The tables below show the various variables that can be accessed through the communication. Currently, the function codes supported are: ... -
Page 39: Setup Variables
Page 39 SETUP VARIABLES REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS TOTAL-A REGISTERS [d] 32 40033 unit uint16 0=none 3=kg 6= USGAL [h] 0x020 4= lb 7=bbl 2= m 5=GAL [d] 33 40034 decimals uint16 0…3 [h] 0x021 [d] 34 40035 K-factor uint32 1...9999999;... - Page 40 Page 40 REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS DISPLAY REGISTERS [d] 64 40065 display function uint16 0=total 1=flow rate [h] 0x040 [d] 65 40066 accumulated total uint16 0=disable 1=enable [h] 0x041 [d] 66 40067 toggle uint16 0=toggle 1=hand [h] 0x042 [d] 67 40068 backlight brightness...
- Page 41 Page 41 APPENDIX D: DECLARATION OF CONFORMITY FW_F111P_v1702_02_EN...
- Page 42 Page 42 INDEX OF THIS MANUAL accumulated Total ......... 8 Installation............ 16 actual settings ........43, 44 Intrinsic safety ........28, 29 analog Intrinsically Safe options ......30 output loop powered........25 IP classification ..........16 backlight Low-battery alarm .......... 8 density ............
- Page 43 Page 43 LIST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE : DATE : 3 - TOTAL - B 31 unit 32 decimals 0000000 33 K-factor 0000001 34 decimals K-factor 4 - FLOW RATE - B 41 unit 42 time unit /min 43 decimals 0000000 44 K-factor...
- Page 44 Page 44 Fluidwell B.V. FW_F111P_v1702_02_EN www.fluidwell.com PO box 6 Voltaweg 23 Website: www.fluidwell.com/representatives 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: the Netherlands the Netherlands © 2017 Fluidwell B.V.: FW_F111P_v1702_02_EN...