Fluidwell F Series Manual
Batch controller two-stage control and receipt printer driver
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Page 1
F132-P
BATCH CONTROLLER
two-stage control and receipt printer driver
Signal input flowmeter: pulse, Namur and coil
External controls: start and stop
Digital outputs: two control outputs for two stage control, or
one control output and pulse output ref. total
Communication: Printer interface for receipt printing
Options: Intrinsically safe
F-Series - Field mounted indicators for safe and hazardous areas.
More info: www.fluidwell.com/fseries.
FW_F132P_v1901_02_EN.docx
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Table of Contents
Related Manuals for Fluidwell F Series
Summary of Contents for Fluidwell F Series
- Page 1 Digital outputs: two control outputs for two stage control, or one control output and pulse output ref. total Communication: Printer interface for receipt printing Options: Intrinsically safe F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries. FW_F132P_v1901_02_EN.docx...
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Page 2: Safety Instructions
• Intrinsically safe applications: follow the instructions as mentioned in Chapter 5 and consult “Fluidwell F1..-..-XI - Documentation for Intrinsic safety”. DISPOSAL OF ELECTRONIC WASTE • The WEEE Directive requires the recycling of disposed electrical and electronic equipment in the European Union. -
Page 3: About The Manual
WARRANTY AND TECHNICAL SUPPORT For warranty and technical support for your Fluidwell products, visit our internet site www.fluidwell.com or contact us at support@fluidwell.com. Hardware version : 03.01.xx Software version : 03.03.xx... -
Page 4: Table Of Contents
Page 4 CONTENTS MANUAL SAFETY INSTRUCTIONS ............................ 2 DISPOSAL OF ELECTRONIC WASTE ........................ 2 SAFETY RULES AND PRECAUTIONARY MEASURES ..................2 ABOUT THE MANUAL ............................3 WARRANTY AND TECHNICAL SUPPORT ......................3 CONTENTS MANUAL ............................4 INTRODUCTION ............................. 5 System description ........................5 OPERATIONAL ............................ -
Page 5: Introduction
Page 5 INTRODUCTION SYSTEM DESCRIPTION Functions and features The batch controller model F132-P is a microprocessor driven instrument designed for batching and filling of small up to large quantities as well as displaying the flow rate, the total and the accumulated total. -
Page 6: Operational
After each completed batch a receipt is printed on an external device. Additional receipts can be printed on demand. Below example shows a printed receipt. The arrows indicate the items that can be configured. For configuration details and options see chapter 3. Configurable header ==================== FLUIDWELL F132P Timestamp upon -------------------- batch delivery Date:... -
Page 7: Operator Information And Functions
Page 7 How to edit the header of the receipt Each receipt starts with a 16 character upper case text header. To customize the header text do the following: • Press the PROG/ENTER key briefly; the program indicator starts blinking •... -
Page 8: Fig. 5: Leading Zero (Typical)
Page 8 ▪ Leading zero The amount of leading zeros is dependent on the batch maximum setting. In this menu the leading zeros will show. When you confirm the selection with the PROG/ENTER key, the F132-P will hide the leading zeros in the operational preset menu. It is not possible to enter a preset value which exceeds the batch maximum setting. -
Page 9: Configuration
Page 9 ▪ Low-battery alarm Only use original batteries. Original batteries can be ordered at the manufacturer. The use of unapproved batteries will void the warranty. • At the end of the battery’s life-time, the voltage starts to drop. When the voltage becomes too low, the battery indicator comes on. - Page 10 Page 10 Note that sometimes the submenu name is shown on the upper line of the display. How to enter the setup menu When the setup menu is protected by a password, the F132-P asks for a password to access the setup menu.
- Page 11 Page 11 How to make a setting Changes are only saved when you press the PROG/ENTERPROG/ENTER. The explanation assumes that you are in the main menu PRESET and the submenu UNIT. When you do not want to save the change, wait for approximately 20 seconds or press and hold the PROG/ENTER key for approximately 3 seconds.
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Page 12: Setup Menu - Parameters
Page 12 3.1.1 SETUP MENU - PARAMETERS PRESET unit L; m ; kg; lb; GAL; USGAL; bbl; no unit decimals 0000000; 111111.1; 22222.22; 3333.333 K-factor: 0.000010 - 9999999 decimals K-factor 0 - 6 batch-min 0000000 - 9999999 batch-max 0000000 - 9999999 OVERRUN overrun disable;... -
Page 13: Explanation Of Setup-Menu 1 - Preset
Page 13 3.1.2 EXPLANATION OF SETUP-MENU 1 - PRESET PRESET UNIT This setting is used to select the engineering unit for the indication of the batch total, the accumulated total and the pulse output. When you change the engineering unit, you must recalculate and reprogram the K-factor for the (accumulated) total. -
Page 14: Explanation Of Setup-Menu 3 - Alarm
Page 14 3.1.4 EXPLANATION OF SETUP-MENU 3 - ALARM The F132-P offers a no-flow monitoring feature: When the flowmeter does not generate a signal during a certain (preset) time period, the F132-P will shut-off the control output(s) and bring the batch controller in alarm status. -
Page 15: Explanation Of Setup-Menu 7 - Relay Output
Page 15 FLOWMETER min. 20 mV COIL-HI Sensitive for High sensitive coil input min. 10 mV COIL-HI (option ZF) interference! min. 5 mV COIL-HI (option ZG) Low sensitive coil input min. 80 mV Normal sensitivity COIL LO Active pulse input External power 3.9 kΩ... -
Page 16: Explanation Of Setup-Menu 8 - Printer
Page 16 3.1.9 EXPLANATION OF SETUP-MENU 8 - PRINTER The functions described below relates to external printers that are not part of the standard delivery. Programming these functions has no result if the external printer has not been installed correctly. For details and more information see your printers’... -
Page 17: Installation
Page 17 INSTALLATION GENERAL DIRECTIONS • Mounting, electrical installation, start-up and maintenance of this device may only be carried out by trained persons authorized by the operator of the facility. Persons must read and understand this manual before carrying out its instructions. •... -
Page 18: Dimensions- Enclosure
Page 18 DIMENSIONS- ENCLOSURE Aluminum and stainless enclosures (where “H” turns to “HS” for stainless, e.g. HA → HSA): 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") 12mm 12mm 30mm 30mm 24mm 24mm M20 x 1,5 6 x M12 36mm 36mm 25mm... -
Page 19: Fig. 9: Grp Enclosures - Dimensions
Page 19 75 mm (2.95") 130 mm (5.12") 112 mm (4.40") HK back box: (flat bottom) 75 mm (2.95") 118 mm (4.65”) 25mm 25mm D=20mm D=20mm 12mm 12mm 30mm 30mm 24mm 24mm D=12mm D=16mm D=16mm D=20mm 36mm 36mm 0.12” 0.12” D=22mm (0.866") 3x D=22mm (0.866”) 29.1 mm (1.15”) -
Page 20: Installing The Hardware
The wire screens shall be terminated at one side to prevent wire loops. Inside of the Fluidwell unit, the different common ground terminals are connected to each other. It is advised, as illustrated, to terminate the wire screens in the vicinity of the sensor and to insulated the wire screen with a shrink tube at the Fluidwell unit side. -
Page 21: Protective Earth (Pe) Connections
Page 21 4.4.2 PROTECTIVE EARTH (PE) CONNECTIONS Inside the unit, different types of bonding and earthing are used. The common ground is mostly used for termination of the wire shields; the Protective Earth (PE) is used for electrical safety. For externally powered installations, route the Protective Earth (PE) grounding conductor into the enclosure together with the incoming power conductors. -
Page 22: Aluminum Enclosure - Field Mounted
Do not use the terminal 00 to connect the protective earth wire, the 00 and the common ground terminals are internally connected. Be careful, to prevent damage to equipment when you connect different power supplies (sensor, PLC, etc.). Inside the Fluidwell display, the common grounds are internally connected to each other. -
Page 23: Plastic (Grp) Enclosure
Page 23 4.4.5 PLASTIC (GRP) ENCLOSURE The PE connection The F132-P in a GRP enclosure meets the requirements of class 2 (double insulated). Therefore the incoming PE wire is terminated with an insulating end cap. Type PM (110-230V AC) Type OR (8-24V AC) Type OR (8-30V DC) 4.4.6 TERMINAL CONNECTORS... -
Page 24: Sensor Supply
Page 24 4.4.7 SENSOR SUPPLY For type PB/PC; PX; AP: There is no real sensor supply out available. Only a limited power supply is available. This power supply MAY NOT be used to supply the flowmeters electronics, converters etc. as it will not provide adequate sustained power ! All energy used by the flowmeters pick-up will directly influence the battery life-time. -
Page 25: Fig. 13: Terminal Connections - Passive Transistor Output (Typical)
Page 25 Terminal 00-01; basic POWER SUPPLY - type PX. Connect an external power supply of 8-30VDC to these terminals; the "-" to terminal 00 and the "+" to terminal 01. When power is applied to these terminals, the (optional) internal battery will be disabled / enabled automatically to extend the battery life time. -
Page 26: Fig. 15: Terminal Connections - Mechanical Relay Output R1 And R2
Page 26 Type OR A mechanical relay output according the functions R1 and R2 is available with this option. Max. switch power 240V-0,5A per output. (Requires power supply type PF/PM). Fig. 15: Terminal connections - Mechanical relay output R1 and R2. Type OT A passive transistor output is available with this option. -
Page 27: Fig. 17: Terminal Connections - Coil Signal Input (Typical)
Page 27 Sine-wave signal (Coil): The F132-P is suitable for use with flowmeters which have a coil output signal. Two sensitivity levels can be selected: • COIL-LO: sensitivity from about 80mV • COIL-HI: sensitivity from about 20mV • type ZF, COIL-HI: sensitivity from about 10mV •... -
Page 28: Fig. 20: Terminal Connections - Active Signal Input (Typical)
Page 28 Active signal - 8.2V - 12V and 24V: If a sensor gives an active signal (read chapter 3). The detection levels are 50% of the selected supply voltage; approx. 4V (8-1 DC) or 6V (12 DC) or 12V (24 DC). Active signal selection may well be desired in case of power supply type PD, PF, PM is available for sensor supply. -
Page 29: Fig. 23: Terminal Connections - External Start (Typical)
Page 29 Terminal 12-13; external START: With this function, the batch controller can be started with an external switch. The input must be switched with a potential free contact to the GND-terminal number 12 for at least 0.3 seconds. Fig. 23: Terminal connections - External start (typical) Terminal 15-16;... -
Page 30: Intrinsically Safe Applications
Please note • Certificates, safety values, control drawing and declaration of conformity can be found in the document named: “Fluidwell F1..-..-XI - Documentation for Intrinsic safety”. • When installing this device in hazardous areas, the wiring and installation must comply with the appropriate installation standards for your industry. -
Page 31: Fig. 25: Example Serial Number (Typical)
Page 31 Serial number and year of production This information can be looked-up in the setup menu: Others. Fig. 25: Example serial number (typical) Label information pulse input type – F1..P-XI (inside and outside the enclosure) Fig. 26: Label information - Intrinsically safe application (typical) FW_F132P_v1901_02_EN.docx... -
Page 32: Terminal Connectors Intrinsically Safe Applications
Page 32 TERMINAL CONNECTORS INTRINSICALLY SAFE APPLICATIONS Terminal connectors F132-P-XI The unit is classified as group IIB/IIIC by default. Classification of the unit as group IIC is only possible under the following conditions: The indicator is either supplied by • the internal supply (option -PC);... -
Page 33: Fig. 28: Terminal Connections - Intrinsically Safe Floating 4-20Ma Analog Output (Typical)
Page 33 Explanation Intrinsically safe options: Option AF - Intrinsically safe floating 4-20mA analog output: A floating 4-20mA signal proportional to the flow rate is available with this option. When the output is disabled, a 3.5mA signal will be generated. Max. driving capacity 1000 Ohm @ 30V DC. Fig. -
Page 34: Configuration Examples
Page 34 CONFIGURATION EXAMPLES Fig. 30: F132-P-(CT)-OT-PC-(PX)-XI - Battery powered - IIB/IIC - IIIC FW_F132P_v1901_02_EN.docx... -
Page 35: Fig. 31: F132-P-(Ct)-Ot-Px-Xi - External Power Supply - Iib/Iic - Iiic
Page 35 Fig. 31: F132-P-(CT)-OT-PX-XI - External power supply - IIB/IIC – IIIC Fig. 32: F132-P-(CT)-OT-PD-XI - External power supply - IIB/IIC – IIIC FW_F132P_v1901_02_EN.docx... -
Page 36: Battery Replacement
Page 36 BATTERY REPLACEMENT 5.4.1 SAFETY INSTRUCTIONS • Handle the battery with care. A mistreated battery can become unsafe. Unsafe batteries can cause (serious) injury to persons. • Only use batteries which are certified for use in hazardous areas. The use of standard batteries in hazardous area's is not safe and prohibited. -
Page 37: Maintenance
Repairs should only be carried out by the manufacturer or his authorized agent. REPAIR POLICY I you have any problem with your Fluidwell product and you wish to repair it, please follow the procedure below: a. Obtain a Return Material Authorization (RMA) from your supplier or distributor Together with the RMA, you need to complete a repair form to submit detailed information about the problem. -
Page 38: Technical Specification
Page 38 TECHNICAL SPECIFICATION Display Type High intensity numeric and alphanumeric LCD, UV-resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Type ZB (option) LCD with LED backlight. Improved readability in full sunlight and darkness. Power requirements: 12-24V DC + 10% or type PD, PF, PM. - Page 39 Page 39 Power requirements Type AP 8-30V DC; Power consumption max. 0.5 Watt. Type PB Lithium battery - life-time depends upon settings - up to 5 years. Type PC Intrinsically safe lithium battery - life-time depends upon settings - up to 5 years. Type PD 8-24V AC / 8-30V DC;...
- Page 40 Page 40 Type P Two Reed switch inputs / make-contacts. Minimum contact duration 100msec. OUTPUT Control output Function User defined: batch process two stage control or scaled pulse output acc. batch or acc. total. Pulse output Max. frequency 500Hz. Pulse length user definable between 0.001 up to 9.999 seconds. Type OA Two active 24V DC transistor outputs;...
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Page 41: Problem Solving
Page 41 PROBLEM SOLVING In this appendix, several problems are included that can occur when the F132-P is going to be installed or while it is in operation. Flowmeter does not generate pulses: Check: ▪ Signal selection; ▪ Pulse amplitude; ▪... -
Page 42: Declaration Of Conformity
Page 42 DECLARATION OF CONFORMITY FW_F132P_v1901_02_EN.docx... -
Page 43: Index Of This Manual
Page 43 INDEX OF THIS MANUAL accumulated Total Low-battery alarm actual settings maintenance analog manual version floating output. namur signal intrinsically safe output. operational 6, 7, 9, 11, 17 backlight operator level density pass code Clear Total preset coil-signal max. batch size Coil-signal printer 6, 16, 41... -
Page 44: List Of Figures
Page 44 LIST OF FIGURES Fig. 1: Typical application Fig. 2: Control Panel Fig. 3: Process information (typical) Fig. 4: Program preset value (typical) Fig. 5: Leading zero (typical) Fig. 6: Process paused (typical) Fig. 7: Example of low-battery alarm Fig. - Page 45 Page 45 NOTES ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. FW_F132P_v1901_02_EN.docx...
- Page 46 Page 46 NOTES ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. FW_F132P_v1901_02_EN.docx...
- Page 47 Page 47 IST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE: DATE: PRESET Enter your settings here unit 0000000 decimals 0000001 k-factor: decimals k-factor batch min batch max OVERRUN overrun disable time ALARM disable no flow time DISPLAY display increase light 100% POWER MANAGEMENT LCD new 1 sec.
- Page 48 Page 48 Fluidwell B.V. PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives the Netherlands the Netherlands © 2021Fluidwell B.V.: FW_F132P_v1901_02_EN.docx...