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Fluidwell F Series Manual

Ratio monitor / totalizer with high / low alarms and analog outputs, signal input flowmeter: pulse, namur and coil, signal outputs: 4-20ma ref. ratio or flow rate, alarm outputs: maximum four flow rate alarms, options: intrinsically safe, modbus communica
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F114-P
Ratio monitor / totalizer
with high / low alarms and analog outputs
Signal input flowmeter: pulse, Namur and coil
Signal outputs: 4-20mA ref. ratio or flow rate
Alarm outputs: maximum four flow rate alarms
Options: Intrinsically Safe, Modbus communication
F-Series - Field mounted indicators for safe and hazardous areas.
More info: www.fluidwell.com/fseries

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  • Page 1 Signal input flowmeter: pulse, Namur and coil Signal outputs: 4-20mA ref. ratio or flow rate Alarm outputs: maximum four flow rate alarms Options: Intrinsically Safe, Modbus communication F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries...
  • Page 2 Page 2 FW_F114P_v1702_02_EN...

  • Page 3: Contents Manual Safety Instructions

     Intrinsic safe applications: follow the instructions as mentioned in Chapter 5 and consult “Fluidwell F1..-..-XI - Documentation for Intrinsic safety”. DISPOSAL OF ELECTRONIC WASTE  The WEEE Directive requires the recycling of disposed electrical and electronic equipment in the European Union.

  • Page 4: About The Manual

    WARRANTY AND TECHNICAL SUPPORT For warranty and technical support for your Fluidwell products, visit our internet site www.fluidwell.com or contact us at support@fluidwell.com. Hardware version : 03.01.xx Software version : 03.01.xx...

  • Page 5: Table Of Contents

    Page 5 CONTENTS MANUAL Safety instructions ......................3 Disposal of electronic waste ..................3 Safety rules and precautionary measures ..............3 About the manual ......................4 Warranty and technical support ..................4 Contents manual ......................5 Introduction ......................6 1.1. System description ....................

  • Page 6: Introduction

    Page 6 INTRODUCTION 1.1. SYSTEM DESCRIPTION Functions and features calculate, show and monitor the ratio between two flows as well as The function of the F114-P is to the flow rates and the totals. This product has been designed with a focus on: ...

  • Page 7: Operational

    Page 7 Display information The unit has a LCD with (optional) backlight to show the process information, status and alarm messages. The display refresh rate is programmed in the setup menu. At a key press, the display refresh rate will switch to FAST for 30 seconds.
  • Page 8 Page 8 For the Operator, the following functions are available:  Display ratio: This is the main display information of the F114. After selecting other information, it will return to the main display automatically. The ratio is calculated by measuring the flow A and flow B. The shown ratio can indicate: the actual flow rate of the additive compared to the flow rate of the main flow, or the actual flow rate of the additive compared to the total flow (summed additive + main flow).

  • Page 9: Configuration

    Page 9 CONFIGURATION This and the following chapters are exclusively meant for electricians and non-operators. In these, an extensive description of all software settings and hardware connections are provided.  Mounting, electrical installation, start-up and maintenance of this device may only be carried out by trained persons authorized by the operator of the facility.
  • Page 10 Page 10 The SELECT/ key and the CLEAR/ key are used for navigation. The explanation assumes that you are in the submenu TOTAL. When you are:  in the first setting and you navigate to the previous setting, the F114-P goes back to the related main menu.

  • Page 11: Setup Menu - Settings

    Page 11 3.1.1. SETUP MENU - SETTINGS TOTAL A unit L; m3; kg; lb; GAL; USGAL; bbl; no unit decimals 0000000; 111111.1; 22222.22; 3333.333 K-factor: 0.000010 - 9999999 decimals K-factor 0 - 6 FLOW RATE A unit mL; L; m3; mg; g; kg; ton; gal; bbl; lb; cf; rev; - - - - (no unit); scf; nm3; nL;...

  • Page 12: Explanation Of Setup-Menu 1 - Total-A

    Page 12 COM-MODB speed 1200; 2400; 4800; 9600; 9600HP; 19200; 38400 address 1 – 247 mode bus-rtu; bus-asc; off databits 8 bits; 7 bits parity none; even; odd OTHERS model F114-P software version nn:nn:nn serial no. nnnnnnn password 0000 - 9999 tag-nr 0000000 - 9999999 3.1.2...

  • Page 13: Explanation Of Setup-Menu 3 - Total-B

    Page 13 This setting is used to set the time unit for the flow rate calculation (A and B). Note TIME that the flow rate is given in engineering unit/time unit, e.g. liters/minute (l/min). When you change this setting, also recalculate and change the settings for the analog rate-min and analog rate-max.

  • Page 14: Explanation Of Setup-Menu 6 - Alarm

    Page 14 RATIO The ratio is shown as a percentage (PCT) or a ratio as 1-____. This setting also influences the analog output refl. the ratio. FUNCTION The ratio or percentage will be shown with maximum of five digits: 1 : xxxxx or 99999%. If you have a ratio of 1:5 than two or three decimals might be required.

  • Page 15: Explanation Of Setup Menu 7 - Display

    Page 15 3.1.8. EXPLANATION OF SETUP MENU 7 - DISPLAY FUNCTION Additionally to the ratio, the flow rate and a resettable totalizer of channel A and channel B can be shown. Following can be selected: disabled: total and flow rate will not be shown. rate: only flow rate A and B will be shown total:...

  • Page 16: Explanation Of Setup-Menu A - Analog Output

    Page 16 External power NAMUR NAMUR input 820 Ω pull-down max.4 kHz. required COIL-HI min. 20 mV Sensitive for High sensitive coil input min. 10 mV COIL-HI (type ZF) interference! min. 5 mV COIL-HI (type ZG) Normal COIL LO Low sensitive coil input min.

  • Page 17: Explanation Of Setup Menu B - Relays

    This product is designed for the connection to a communication network. Products with a communication option do not include cyber security functions. Fluidwell cannot take any responsibility for the cyber security, omissions or errors in the communication safety. To maintain a...

  • Page 18: Explanation Of Setup-Menu D - Others

    Page 18 3.1.14 EXPLANATION OF SETUP-MENU D - OTHERS For support and maintenance it is important to have information about the characteristics of the F114-P. Your supplier will ask for this information when support is required. This setting shows the model name. MODEL This setting shows the version number of the firmware (software).

  • Page 19: Dimensions- Enclosure

    Page 19 4.3. DIMENSIONS- ENCLOSURE 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") 12mm 12mm 30mm 30mm 24mm 24mm M20 x 1,5 6 x M12 36mm 36mm 25mm 25mm 1/2"NPT 1/2"NPT 1/2"NPT 30mm 30mm 0.12" 0.12" M16 x 1,5 M16 x 1,5 3x 1/2"NPT M20 x 1,5...
  • Page 20 Page 20 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") HK back box: (flat bottom) 75 mm (2.95") 118 mm (4.65”) 25mm 25mm D=20mm D=20mm 12mm 12mm 30mm 30mm 24mm 24mm D=12mm D=16mm D=16mm D=20mm 36mm 36mm 0.12” 0.12” D=22mm (0.866") 3x D=22mm (0.866”) 29.1 mm (1.15”)

  • Page 21: Installing The Hardware

    The wire screens shall be terminated at one side to prevent wire loops. Inside of the Fluidwell unit, the different common ground terminals are connected to each other. It is advised, as illustrated, to terminate the wire screens in the vicinity of the sensor and to insulated the wire screen with a shrink tube at the Fluidwell unit side.

  • Page 22: Aluminum Enclosure - Field Mounted

    Do not use the terminal 00 to connect the protective earth wire, the 00 and the common ground terminals are internally connected. Be careful, to prevent damage to equipment when you connect different power supplies (sensor, PLC, etc.). Inside the Fluidwell display, the common grounds are internally connected to each other.

  • Page 23: Plastic (Grp) Enclosure

    Page 23 4.4.4. PLASTIC (GRP) ENCLOSURE The PE connection The F114-P in a GRP enclosure meets the requirements of class 2 (double insulated). Therefore the incoming PE wire is terminated with an insulating end cap. Type PM (110-230V AC) Type OR (8-24V AC) Type OR (8-30V DC) FW_F114P_v1702_02_EN...

  • Page 24: Terminal Connectors

    Page 24 4.4.5. TERMINAL CONNECTORS Refer to Appendix A: Technical Specification Fig. 8: Overview of terminal connectors - Standard configuration and options SENSOR SUPPLY For type PB/PC; PX; AP: There is no real sensor supply out available. Only a limited power supply is available.
  • Page 25 Page 25 Set the sensor supply 1. Make the F114-P safe. If applicable, mind the battery power. 2. Open the F114-P and carefully remove the cable-connectors and the protective cover. 3. Find and set the switches and select the V as required.
  • Page 26 Page 26 Type OA: An active 24V DC signal according to the functions R1 and R2 is available with this option. Max. driving capacity 20mA@24V per output. (Requires power supply type PD/PF/PM). Fig. 10: Terminal connections - Active output (typical) Type OR: A mechanical relay output according the functions R1 and R2 is available with this option.
  • Page 27 Page 27 Terminal 07-08; basic POWER SUPPLY - type AP - output loop powered Connect an external power supply of 8-30VDC to these terminals or a 4-20mA loop. Do connect the "-" to terminal 7 and the "+" to terminal 8. When power is applied to these terminals, the (optional) internal battery will be disabled / enabled automatically to extend the battery life time.
  • Page 28 Page 28 Type AP: A passive 4-20mA signal proportional to the flow rate is available with this option. When a power supply is connected but the output is disabled, a 3.5mA signal will be generated. Max. driving capacity 1000 Ohm. This output does loop power the unit as well. Fig.
  • Page 29 Page 29 Pulse-signal NPN / NPN-LP: detection, the pulse amplitude has to go below 1.2V. Signal setting NPN-LP employs a low-pass signal noise filter, which limits the maximum input frequency (read chapter 3). Fig. 19: Terminal connections - NPN signal input (typical) Pulse-signal PNP / PNP-LP: The F114-P is suitable for use with flowmeters which have a PNP output signal.
  • Page 30 Page 30 Reed-switch: The F114-P is suitable for use with flowmeters which have a reed-switch. To avoid pulse bounce from the reed-switch, it is advised to select REED LP – low-pass filter (read chapter 3). Fig. 22: Terminal connections - Reed-switch signal input (typical) NAMUR-signal: The F114-P is suitable for flowmeters with an Namur signal.
  • Page 31 Page 31 Terminal 26-31: type CB / CH / CI / CT - communication RS232 / RS485 / TTL (option) For connections, refer to figure: Overview of terminal connectors - Standard configuration and options Full serial communications and computer control in accordance with RS232 (length of cable max. 15 meters) or RS485 (length of cable max.

  • Page 32: Intrinsically Safe Applications

     Certificates, safety values, control drawing and declaration of compliance can be found in the document named: “Fluidwell F1..-..-XI - Documentation for Intrinsic safety”.  For installation under ATEX directive: this Intrinsically safe device must be installed in accordance with the latest ATEX directive and product certificate KEMA 03ATEX1074 X.

  • Page 33: Terminal Connectors Intrinsically Safe Applications

    Page 33 Label information pulse input type – F1xx-..-..-XI (inside and outside the enclosure) Fig. 27: Label information - Intrinsically safe application (typical) 5.2. TERMINAL CONNECTORS INTRINSICALLY SAFE APPLICATIONS The unit is classified as group IIB/IIIC by default Classification of the unit as group IIC is only possible under the following conditions: The indicator is either supplied by ...
  • Page 34 Page 34 Explanation Intrinsically safe options: Type AF – Intrinsically safe floating 4-20mA analog output: A floating 4-20mA signal proportional to the flow rate is available with this option. When the output is disabled, a 3.5mA signal will be generated. Max. driving capacity 1000 Ohm @ 30V DC. Fig.

  • Page 35: Configuration Examples Intrinsically Safe Applications

    Page 35 5.3. CONFIGURATION EXAMPLES INTRINSICALLY SAFE APPLICATIONS Fig. 31: F114-P-(AP)-(CT)-(OT)-PC-XI - Battery powered - IIB/IIC – IIIC FW_F114P_v1702_02_EN...
  • Page 36 Page 36 Fig. 32: F114-P-AP-CT-OT-(PD)-XI - Output loop powered - IIB/IIC - IIIC FW_F114P_v1702_02_EN...

  • Page 37: Battery Replacement Instructions

    Page 37 BATTERY REPLACEMENT INSTRUCTIONS 5.4.1. SAFETY INSTRUCTIONS  Handle the battery with care. A mistreated battery can become unsafe. Unsafe batteries can cause (serious) injury to persons.  Only use batteries which are certified for use in hazardous areas. The use of standard batteries in hazardous area's is not safe and prohibited.

  • Page 38: Maintenance

    Repairs should only be carried out by the manufacturer or his authorized agent. 6.3. REPAIR POLICY If you have any problem with your Fluidwell product and you wish to repair it, please follow the procedure below: a. Obtain a Return Material Authorization (RMA) from your supplier or distributor Together with the RMA, you need to complete a repair form to submit detailed information about the problem.

  • Page 39: Appendix A: Technical Specifications

    Page 39 APPENDIX A: TECHNICAL SPECIFICATIONS GENERAL Display Type High intensity reflective numeric and alphanumeric LCD, UV-resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Type ZB LCD with LED backlight.
  • Page 40 Page 40 Terminal connections Type: Removable plug-in terminal strip. Wire max. 1.5mm and 2.5mm Data protection Type EEPROM backup of all setting. Backup of running totals every minute. Data retention at least 10 years. Password Configuration settings can be password protected. Hazardous area (option) Intrinsically safe...
  • Page 41 Page 41 OPERATIONAL Operator functions Shown functions  ratio 1:__ or as %.  total A (this function can be disabled).  flow rate A (this function can be disabled).  total B (this function can be disabled).  flow rate B (this function can be disabled). ...

  • Page 42: Appendix B: Problem Solving

    Page 42 APPENDIX B: PROBLEM SOLVING In this appendix, several problems are included that can occur when the F114-P is going to be installed or while it is in operation. Flowmeter does not generate pulses: Check:  Signal selection;  Pulse amplitude;...

  • Page 43: Appendix C: Communication Variables

    Page 43 APPENDIX C: COMMUNICATION VARIABLES General The product is fitted with the Modbus communication protocol and can be equipped with various physical interfaces like RS485 and RS232 (please see device datasheet for available options). The tables below show the various variables that can be accessed through the communication. Currently, the function codes supported are: ...
  • Page 44 Page 44 Setup variables REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS TOTAL-A REGISTERS [d] 32 40033 unit uint16 0=none 3=kg 6= USGAL [h] 0x020 4= lb 7=bbl 2= m 5=GAL [d] 33 40034 decimals uint16 0…3 [h] 0x021 [d] 34 40035 K-factor uint32 1...9999999...
  • Page 45 Page 45 REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS ALARM REGISTERS [d] 205 40206 delay ll uint16 0...999.9 [h] 0x0CD delay lo [d] 246 40247 uint16 0...999.9 [h] 0x0F6 [d] 248 40249 delay hi uint16 0...999.9 [h] 0x0F8 delay hh [d] 222 40223 uint16 0...999.9...
  • Page 46 Page 46 REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS COMMUNICATION REGISTERS [d] 144 40145 speed (Baudrate) uint16 0=1200 3=9600 6=38400 [h] 0x090 1=2400 4=9600HP 2=4800 5=19200 [d] 145 40146 Modbus address uint16 1…247 [h] 0x091 [d] 146 40147 Modbus mode uint16 0=ASCII 1=RTU 2=Off...

  • Page 47: Appendix D: Declaration Of Conformity

    Page 47 APPENDIX D: DECLARATION OF CONFORMITY FW_F114P_v1702_02_EN...

  • Page 48: Index Of This Manual

    Page 48 INDEX OF THIS MANUAL signal............15 actual settings ..........50 alarm Flowmeter input ........... 28 high alarm ............ 8 flowrate ............8 high-high alarm..........8 calculation ..........13 low alarm ............. 8 enter alarm value ........8 low-low alarm ..........8 Installation............

  • Page 49: List Of Figures In This Manual

    Page 49 LIST OF FIGURES IN THIS MANUAL Fig. 1: Typical application ........................6 Fig. 2: Control Panel ..........................7 Fig. 3: Process information (typical) ......................7 Fig. 4: Examples display information in % and 1:x during programming the high ratio value ....8 Fig.
  • Page 50 Page 50 LIST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE : DATE : 1 - TOTAL A Enter your settings here 11 unit 12 decimals 0000000 13 K-factor 0000001 14 decimals K-factor 2 - FLOW RATE A 21 unit 22 time /min 23 decimals 0000000...
  • Page 51 Page 51 SETTING DEFAULT DATE : DATE : 7 - DISPLAY Enter your settings here 71 function disabled 72 alarm set operator level 72 light 100% 74 bl alarm 8 - POWER MANAGEMENT 81 LCD-new 1 sec. 82 battery mode operational 9 - FLOWMETER 91 signal A...
  • Page 52 Page 52 Fluidwell B.V. FW_F114P_v1702_02_EN PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives the Netherlands the Netherlands © 2017 Fluidwell B.V.: FW_F114P_v1702_02_EN...

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