Table of Contents
Advertisement
Quick Links
OPERATOR'S MANUAL
3-IN-1 COMBINATION SHEAR, BRAKE, ROLL
MODEL: SBR-3020
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator's Manual, resulting from accident,
negligence, or other occurrence.
Rev. 02/2021
© 2021 Baileigh Industrial Holdings LLC
Advertisement
Table of Contents
Related Manuals for Baileigh Industrial SBR-3020
Summary of Contents for Baileigh Industrial SBR-3020
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
-
Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SPECIFICATIONS ..................9 TECHNICAL SUPPORT ....................9 UNPACKING AND CHECKING CONTENTS ..............10 TRANSPORTING AND LIFTING .................. -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial Holdings LLC. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 We apologize for any discrepancies that may occur. Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
-
Page 5: Introduction
INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. BEWARE OF CRUSH HAZARD Closing upper beam and brake bed will result in loss of fingers or limbs if placed in machine.
-
Page 8: Safety Precautions
BEWARE OF PINCH POINTS Keep hands and fingers away from the rolls when the machine is being operated. CALIFORNIA PROPOSITION 65 WARNING: Cancer and Reproductive Harm. www.P65Warnings.ca.gov SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. - Page 9 ! ..P SAFELY! LEASE ENJOY YOUR AILEIGH MACHINE LEASE ENJOY IT 1. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learn the machine’s application and limitations as well as the specific hazards. 2. Only trained and qualified personnel can operate this machine. 3.
- Page 10 17. Blade adjustments and maintenance. Always keep blades sharp and properly adjusted for optimum performance. 18. Keep children away. Children must never be allowed in the work area. DO NOT let them handle machines, tools, or extension cords. 19. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust. Always lock up tools and keep them out of reach of children.
-
Page 11: Technical Specifications
TECHNICAL SPECIFICATIONS 30” (762mm) Bed Width Shear Capacity 20ga. (.912mm) mild steel* Bending Capacity 20ga. (.912mm) mild steel* Rolling Capacity 20ga. (.912mm) mild steel* Maximum Bend Angle 90° .187” (4.76mm) diameter, .250” (6.35mm) diameter, Slip Roll Solid Rod Sizes .312” (7.92mm) diameter 1.54”... -
Page 12: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS The Baileigh Combination Shear, Brake, Roll requires some assembly. After opening the crate, carefully remove and lay out the pieces as shown below and do a visual inventory / inspection. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. - Page 13 Cleaning WARNING: DO NOT USE gasoline or other petroleum products to clean the machine. They have low flash points and can explode or cause fire. CAUTION: When using cleaning solvents work in a well-ventilated area. Many cleaning solvents are toxic if inhaled. Your machine may be shipped with a rustproof waxy coating and/or grease on the exposed unpainted metal surfaces.
-
Page 14: Transporting And Lifting
TRANSPORTING AND LIFTING CAUTION: Lifting carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Choose a location that will keep the machine free from vibration and dust from other machinery. -
Page 15: Installation
INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, work tables, or other machinery. •... -
Page 16: Getting To Know Your Machine
GETTING TO KNOW YOUR MACHINE Item Description Function Back Gauge Controls material stop distance for brake and shear Rear Roller Adjustment Knob Clockwise to raise and counterclockwise to lower Handlebar Adjustment Knob Loosen knob and adjust handlebar position Handlebars Controls motion of the rolls, shear, and brake Upper Roller Adjustment Knob Clockwise to lower and counterclockwise to raise Slip Roll Cover Covers rolls when not being used... -
Page 17: Assembly
ASSEMBLY The handle assembly must be mounted to the machine. If left hand operation is required, repeat the steps below on the opposite side of the machine. 1. Install the cover over the handle using two M6-1 x 16 capscrews (#66). 2. -
Page 18: Shear Overview
SHEAR OVERVIEW The shear section has blades that can be reversed to provide a sharp edge as needed and are capable of shearing up to 20 gauge (0.912mm) mild steel sheet x 40” (1016mm) wide. An adjustable upper blade assembly passes by a fixed lower blade resulting in a precise shearing action. -
Page 19: Shearing Sheet Metal
SHEARING SHEET METAL WARNING: Before operating the Baileigh Shear, Brake, Roll make sure it is firmly bolted to a table, bench, or the floor. If it tips over on you, it could cause severe injury or death. WARNING : The shearing blades pose an amputation hazard. Make sure no body part or clothing is near the specific hazard. - Page 20 5. Rotate the handlebar to begin the cut. The shearing action begins at the left side of the piece part and continues to the right until the cut is complete. • The pressure plate (#63) should make contact with the sheet before the blade (#46) does. If it does not, adjust the two hex bolts (#17) on the pressure plate brackets to lower the pressure plate.
-
Page 21: Shear Adjustments
SHEAR ADJUSTMENTS To obtain optimum results, shear alignment and shear bow are two conditions which may need to be adjusted depending on the gauge and type of material you want to shear. Shears that are out of adjustment may lead to uneven or ragged cuts. -
Page 22: Removal Of Brake Blades For Cleaning And Setup
REMOVAL OF BRAKE BLADES FOR CLEANING AND SETUP Turn the handlebar counterclockwise (ccw) to raise the brake blade die until it contacts the brake blades as shown in (fig.9). Using a hex wrench, loosen all of the capscrews holding the gib. Now slide the brake blades out, one at a time. -
Page 23: Brake Overview
BRAKE OVERVIEW The Combination SBR has adjustable and removable fingers to offer a wide variety of bending brake options. The brake section is capable of bending up to 20ga. (0.912mm) x 40” (1016mm) wide mild steel sheet. To start a bend, the operator places a piece of sheet metal on the blade brake die. By turning the handlebar, the brake die is raised up until the tips of the brake blades line up with a line scribed on the sheet metal. -
Page 24: Bending Sheet Metal
BENDING SHEET METAL WARNING: Before operating the Baileigh Shear, Brake, Roll make sure it is firmly bolted to a table, bench, or the floor. If it tips over on you, it could cause severe injury or death. When using the Combination SBR as a manual box and pan brake, the brake blades can be removed and setup to allow all four flanges of the box or pan to be bent upward. - Page 25 Adjust the fingers for box and pan bending: 1. Place a thin and flat piece of spacer material (A) over the notch of the brake die. This flat surface will help you obtain equal finger length. 2. With the handle assembly, lower the fingers so they are just touching the top of the spacer on the brake die.
-
Page 26: Slip Roll Overview
SLIP ROLL OVERVIEW The slip roll section can be used to roll up to 20ga. (0.912mm) x 40” (1016mm) wide mild steel. It consists of 3 hardened rolls. The rear roll is adjustable to control the radius of the piece part as it is being formed. -
Page 27: Operating The Slip Roll
OPERATING THE SLIP ROLL Determining Length of Material LENGTH OF MATERIAL necessary to form the desired size circle is the first consideration in circle forming. To determine the approximate length of material needed use the formula: C = is the value of π or 3.1416, and D is the diameter. For Where C is the circumference, example, to find the length of material (C or Circumference) to form a 4”... - Page 28 Handlebar Rotation Idler Roller Adjustment Knob figure 14 7. Back the piece out, turn the piece part and repeat the sequence for the other end. See view “C” below. 8. Now that you have a pre-bend on both ends, it is time to roll the final diameter. 9.
-
Page 29: Rolling Round Shapes
CAUTION: Have an assistant support the top roll when removing finished cylinders from the top roll. Failure to adequately support the top roll may result in the roll falling, and causing personal injury. 11. Turn the notched shaft and slip the upper roll cylinder out to remove the work piece (fig 16). - Page 30 MATERIAL SELECTION CAUTION: It must be determined by the customer that materials being processed through the machine are NOT potentially hazardous to operator or personnel working nearby. When selecting materials keep these instructions in mind: • Material must be clean and dry. (without oil) •...
-
Page 31: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE WARNING: Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Check for the following conditions and repair or replace when necessary: • Check daily for any unsafe conditions and fix immediately. •... -
Page 32: Slip Roll Maintenance
SLIP ROLL MAINTENANCE Every (6) months remove and lubricate the roller bushings. 1. With the aid of an assistant carefully remove the top front roll. To do so, back off both top roll adjustment bolts, and rotate the roll release pin (left side of roll), 90°. Be careful not to damage the roll. -
Page 33: Brake Alignment
BRAKE ALIGNMENT WARNING: The bending brake poses a pinching hazard. Make sure no body part or clothing is near the specific hazard. Failure to follow this warning could result in severed or crushed fingers. On occasion, it may become necessary to realign the brake blades and the brake die. -
Page 34: Replacing The Shear Blade
After all edges have been used the blade can be reground or replaced. Contact Baileigh Industrial for replacement blades. Rotate or Replace Blades: 1. Remove the material hold down by unscrewing the bolts (#17) from the hold down bar (#63). -
Page 35: Parts Identification Drawing
PARTS IDENTIFICATION DRAWING... -
Page 36: Parts List
PARTS LIST Item Part No. Description SBR3020-7 Hex Wrench 6mm SBR3020-8 Hex Wrench 5mm SBR3020-9 Hex Nut M10-1.5 Grease Fitting 5⁄16" x 3⁄16" SBR3020-10 SBR3020-11 Roll Pin 6 x 22 SBR3020-12 Knob M8-1.25 x 25 SBR3020-13 Cap Screw M8-1.25 x 20 SBR3020-14 Cap Screw M6-1 x 10 SBR3020-15... - Page 37 Item Part No. Description SBR3020-41 Ring SBR3020-42 Bushing SBR3020-43 Adjustment Screw SBR3020-44 Slip Roll Adjustment Knob SBR3020-45 Rear Roll Cylinder SBR3020-46 Blade Set SBR3020-47 Blade Adjustment Bar SBR3020-48 Work Stop SBR3020-49 Block SBR3020-50 Threaded Rod SBR3020-51 Handle Arm SBR3020-52 Blade Adjustment Bolt SBR3020-53 Guide Block SBR3020-54...
-
Page 38: Troubleshooting
TROUBLESHOOTING Shear Operation FAULT PROBABLE CAUSE REMEDY Widen gap for thicker material Can’t shear material Improper blade gap distance, exceeding machine capacities Adjust blade gap to be equal across Cuts are not square. Blade gap unequal across length, length, Adjust blade bow, Adjust Too much bow in blade, Inadequate hold down gap. - Page 39 NOTES...