Baileigh Industrial DP-1400VS Operator's Manual
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Baileigh Industrial DP-1400VS Operator's Manual

Metal working, variable speed drill press
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OPERATOR'S MANUAL
VARIABLE SPEED DRILL PRESS
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
MODEL: DP-1400VS
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
© 2018 Baileigh Industrial, Inc.
Rev. 08/2018

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Summary of Contents for Baileigh Industrial DP-1400VS

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SUPPORT ....................8 TECHNICAL SPECIFICATIONS ..................9 Dimensions ........................9 UNPACKING AND CHECKING CONTENTS ..............
  • Page 3 BASE AND TABLE PARTS DIAGRAM ................. 35 HEAD CONTROL PARTS DIAGRAM ................36 Parts List ........................37 ELECTRICAL DIAGRAM ....................40 Parts List ........................41 TROUBLESHOOTING ....................42...

  • Page 4: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 5 • A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 6: Introduction

    After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.

  • Page 7: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 8 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.

  • Page 9: Safety Precautions

    EMERGENCY STOP BUTTON In the event of incorrect operation or dangerous conditions, the machine can be stopped immediately by pressing the E-STOP button. Twist the emergency stop button clockwise (cw) to reset. Note: Resetting the E- Stop will not start the machine. SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed.
  • Page 10 4. Keep work area clean. Cluttered areas invite injuries. 5. Overloading machine. By overloading the machine you may cause injury from flying parts. DO NOT exceed the specified machine capacities. 6. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity.

  • Page 11: Technical Support

    22. Turn off power before checking, cleaning, or replacing drill bits, or making adjustments or servicing the machine. 23. Turn off main power to the machine and wait for the drill bit to stop turning before removing debris, removing or securing the piece part, or changing the position of the work table. 24.

  • Page 12: Technical Specifications

    TECHNICAL SPECIFICATIONS Maximum Drill Capacity 1.25” (32mm) Maximum Tapping Capacity 0.625” (16mm) Quill Diameter 2.44” (62mm) Spindle Taper Chuck Size 0 – .51” (0 – 13mm), JT6 Spindle Travel 5.5” (140mm) Spindle Speeds Low = 80 - 1000RPM, High = 230 - 2500RPM Table Travel 25”...

  • Page 14: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.

  • Page 15: Transporting And Lifting

    TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •...

  • Page 16: Installation

    INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, work tables, or other machinery. •...

  • Page 17: Getting To Know Your Machine

    GETTING TO KNOW YOUR MACHINE...
  • Page 18 Motor Cover Contains the motor and drive components Belt Tension Handle Cammed lever used to loosen and tighten the belt tension. Electrical Enclosure Houses the electrical components When in tapping mode, this switch engages the spindle Tapping/Feed Switch rotation and feed function when the quill feed handle is pulled slightly forward.
  • Page 19 Control Panel Digital Indicator Displays the rate of spindle rotation in RPM. Spindle Speed Control Knob Changes the speed of spindle rotation. Stops machine. Illuminates to indicate an Fault Light operating fault. Start Button (Top, Green) Starts the spindle motor. Stops all machine functions.

  • Page 20: Drill Head

    Drill Head The drill head attaches to the top of the column. It houses the motor, spindle, controls, and transfer mechanisms. Attached to it is the electrical enclosure, the protective guard, the work light, and the coolant valve with nozzle. Work Table The sturdy work table can be positioned at varying heights and rotated 180°...

  • Page 21: Assembly And Set Up

    ASSEMBLY AND SET UP WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. Down Feed Handles 1. Thread the down feed handles into the down feed hub.

  • Page 22: Drill Chuck Install

    Drill Chuck Install The drill chuck attaches to the spindle by means of the arbor. Matched tapers on the Drill Chuck arbor and the inside of the chuck create a semi-permanent assembly when properly joined. Chuck Key Arbor Drift Key To assemble the drill chuck and mount it to the spindle: 1.

  • Page 23: Electrical

    ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.
  • Page 24 • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

  • Page 25: Machine Adjustments

    MACHINE ADJUSTMENTS Speed Selection Recommended Material Cast Iron Steel Iron Aluminum Alloy Copper Drill ∅2 4780 2390 1275 3980 1910 7960 3980 4460 2230 ∅3 3185 1590 2650 1275 5310 2655 2970 1485 ∅4 2390 1195 1990 3980 1990 2230 1115 ∅5 1910...

  • Page 26: Pulley Cover Open And Close

    Pulley Cover Open and Close Open the cover – Hold the handle of left side of the cover (A) and push upward to the highest point and then release slightly. The latch bracket (B) will lock into position to hold the cover in the open state.
  • Page 27 7. Pull back on handle (B) to apply proper tension to the belt. For proper belt tension, use 10 lbs pressure or hand pressure on the belt. The recommended deflection is about 10 – 12mm. 8. Tighten the lock knob (A) on the motor base to hold the belt tension.

  • Page 28: Operation

    OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. Machine Usage The drilling machine was designed to be used with specific tools and for certain machining operations. The most common machining operation is the drilling of holes with helicoidal drills.
  • Page 29 Safety guard must be properly positioned with the limit switch roller in the detent of the adjustable ring or the machine will not run. The electrical enclosure cover must be closed and locked, and the emergency stop button must be reset by turning clockwise (cw).

  • Page 30: Piece Clamping

    Piece Clamping Tangential cutting forces and axial forces in the feed direction of the tool are mainly produced during the milling/drilling process. The tangential forces produce a moment of forces which make the piece being machined want to turn. Therefore, the pieces to be machined (or tapped) must be clamped in an appropriate device such as a machine vise and the vise must be securely clamped to the machine table.
  • Page 31 • Rotate the table and arm as an assembly around the column or use the hand crank to raise or lower the table and arm assembly. • Always lock the column clamp before machining any material. • To flip the table on the center post, unlock the lock handle (and if needed, the adjusting bolt) and rotate the table as desired.

  • Page 32: Tapping

    Tapping NOTICE: This is a conventional drill, not a special purpose machine, therefore frequent tapping jobs will wear the motor and gears. Temperature of motor will be increased quickly when tapping due to low motor RPM and frequently motor direction be changed. Therefore, rapid and continuous tapping shall be avoided.

  • Page 33: Removing Tooling From The Spindle

    Using the Drawbar The drawbar has a M12 x 1.75 right-hand thread and should be Draw bar tightened with normal pressure using a wrench. To loosen the collet, back off the drawbar, and if the collet does not open, give the top of the drawbar a slight tap.

  • Page 34: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Daily Maintenance •...
  • Page 35 Lubrication • Keep quill and column lubricated with light oil. Use 20 wt. non-detergent oil for oil lubrication. • Use a general purpose (NLGI #2) grease for grease lubrication. 1 Month 1 week 1 Month 3 Month Coolant: Soluble Metal Everyday Cutting Fluid.

  • Page 36: Accessing And Cleaning The Coolant System

    Accessing and Cleaning the Coolant System 1. Clean the drain screen. 2. Drain and wash out the dirt and debris from the reservoir. 3. Replace coolant drain plug. 4. Thoroughly clean the pump and pump inlet 5. Re-fill tank with coolant solution. Oils for Lubricating Coolant Any 10:1 (water to coolant) solution will work, however we recommend Baileigh B-Cool 20:1 (water to coolant) biodegradable metal cutting fluid.
  • Page 37 3. Wipe off any oil on the spring lock cover so it does not slip in your fingers when you hold Spring Cover the cover from spinning. Lock Slot 4. While holding the spring lock cover against Spring Lock the side of the head stock so the cover stays Cover splined with the locking lug;...

  • Page 38: Base And Table Parts Diagram

    BASE AND TABLE PARTS DIAGRAM...

  • Page 39: Head Control Parts Diagram

    HEAD CONTROL PARTS DIAGRAM...

  • Page 40: Parts List

    Parts List Item Description Item Description Base Rpm Display Unit Water Tank Speed Sensor Base Cover 78-S1 Screw Pump Motor 240V 78-S2 Screw Adapter 78-S3 Screw Clamp Rpm Switch Retainer Plate Hose Proximity Switch Retainer Plate 1-S1 Screw Bush 1-S2 Screw 79-S1 Screw...
  • Page 41 Item Description Item Description 22-S7 Bolt 103-S3 C-Ring Shifter Bar Emergency Stop Switch Shifter 104-A On Switch Slide Bar (L) 104-B Rpm Switch Slide Bar (S) 104-C Change Switch 29-S1 Washer 104-E Change Switch Motor Base Plate 104-F Off Switch 31-S1 Spring Washer 104-G...
  • Page 42 Item Description Item Description 68-S2 Washer Micro Switch Cover 68-S3 115-S1 Screw Motor Wire V105Z Vise Set Motor Pulley V105A Set Slider Wire V110 Mount Piece Wire Plug (Option) Switch Cover Speed Controller 803-S1 Screw Braking Resistor Led Work Lamp...

  • Page 43: Electrical Diagram

    ELECTRICAL DIAGRAM...

  • Page 44: Parts List

    Parts List Item Description Type/Model, Ratings/Technical Data PCS Parts No General On/Off Switch ZH-C316, AC 440V 16A Contactor for M1 CU-11, AC 220V/24V/12A 108D Contactor for M2 CU-11, AC 220V/24V/12A 108D Transformer YLC-101, AC220V/24V/60VA 108E Push Button GBF-22, INO AC 125V, 6A 104-A Push Button GBF-22, INC AC 125V, 6A...

  • Page 45: Troubleshooting

    TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. SYMPTOM DISPOSITION 1. Push emergency button 2. Turn off the power 3. Use hand to turn the spindle shaft countermarch. Drill insert in working piece and spindle Let the tool withdraw from the working piece.
  • Page 46 NOTES...
  • Page 47 NOTES...
  • Page 48 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...

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