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OPERATOR'S MANUAL
VARIABLE SPEED DRILL PRESS
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
MODEL: DP-1200VS
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
© 2018 Baileigh Industrial, Inc.
Rev. 06/2018
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Summary of Contents for Baileigh Industrial DP-1200VS
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SUPPORT ....................8 TECHNICAL SPECIFICATIONS ..................9 UNPACKING AND CHECKING CONTENTS ..............10 Cleaning ........................ -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 • A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 5: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
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Page 8: Safety Precautions
EMERGENCY STOP BUTTON In the event of incorrect operation or dangerous conditions, the machine can be stopped immediately by pressing the E-STOP button. Twist the emergency stop button clockwise (cw) to reset. Note: Resetting the E- Stop will not start the machine. SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. - Page 9 4. Keep work area clean. Cluttered areas invite injuries. 5. Overloading machine. By overloading the machine you may cause injury from flying parts. DO NOT exceed the specified machine capacities. 6. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity.
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Page 10: Technical Support
22. Turn off power before checking, cleaning, or replacing drill bits, or making adjustments or servicing the machine. 23. Turn off main power to the machine and wait for the drill bit to stop turning before removing debris, removing or securing the piece part, or changing the position of the work table. 24. -
Page 11: Technical Specifications
TECHNICAL SPECIFICATIONS Maximum Drill Capacity 1.0625” (27mm) Maximum Tapping Capacity 0.5” (13mm) Depth (Spindle center to Column edge) 11” (279.4mm) Swing 22” (559mm) Minimum Distance from Spindle to Table 1.25” (32mm) Maximum Distance from Spindle to Table 23.5” (597mm) Maximum Distance from Spindle to Base 44.5”... -
Page 12: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 13: Transporting And Lifting
TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •... -
Page 14: Installation
INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, work tables, or other machinery. •... -
Page 15: Getting To Know Your Machine
GETTING TO KNOW YOUR MACHINE... - Page 16 Motor Cover Contains the motor and drive components Electrical Enclosure Houses the electrical components Loosen and tighten to lock the head to the column. The Head to Column Locks head can rotate 180º in each direction from center. ALWAYS lock the head secure before operations. Down - Feed Handle Controls up-down movement of the spindle The column supports the table and head, The gear rack...
- Page 17 Limit Switch Stops the machine if the guard is in an open position Guard Adjustment Knob Change guard height and lock with knob GRASP FIRMLY. Pull out and rotate 90 at a time to Quill Spring Adjuster increase or decrease the spring tension on the quill retractions spring.
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Page 18: Drill Head
Drill Head The drill head attaches to the top of the column. It houses the motor, spindle, controls, and transfer mechanisms. Attached to it is the electrical enclosure, the protective guard, the work light, and the coolant valve with nozzle. Work Table The sturdy work table can be positioned at varying heights and rotated 180°... -
Page 19: Assembly And Set Up
ASSEMBLY AND SET UP WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. Mount Drill Chuck And Arbor 1. Be sure spindle taper, arbor taper and chuck taper are clean and dry. 2. -
Page 20: Work Lamp
Work Lamp The LED work lamp is a separate free-standing unit which requires its own power supply. The power supply may be 100VAC to 220VAC. 1. Using the screws included with the lamp, mount the lamp to the magnetic base. 2. -
Page 21: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. - Page 22 • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
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Page 23: Electrical Diagram
ELECTRICAL DIAGRAM... -
Page 24: Machine Adjustments
MACHINE ADJUSTMENTS Quill Spring Adjustment The quill spring may be adjusted to suit the operators needs based upon the operation and tooling being used. This may be most noted during tapping functions for the retract operation during tapping. The spring will also weaken over time and tightening will be needed to fully retract the quill. -
Page 25: Operation
OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. Safety guard must be properly positioned with the limit switch roller in the detent of the adjustable ring or the machine will not run. The electrical enclosure cover must be closed and locked, and the emergency stop button must be reset by turning clockwise (cw). - Page 26 7. Select either the drilling or tapping mode with selector switch (F). 8. Press green start button (G) to begin spindle rotation. 9. Spindle speed is set with knob (H) and can be read on the digital indicator (I). 10. Turn ON the coolant by using the push button switch on the left side of the drill head. 11.
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Page 27: Removing Tooling From The Spindle
Removing Tooling from the Spindle 1. Disconnect machine from the power source. 2. Place a piece of wood on the table for protection. 3. Position the work table approximately 10” under the bit and lower the spindle about 6”. 4. Place the drift key (customer supplied) (AI) into the slot (AJ) of the quill and tap the end of the drift key with a hammer until the bit or chuck arbor falls out. -
Page 28: Greasing The Machine
• Top off the coolant reservoir, the full capacity is 3 gallons (11 liters). • Clean filter screens located on the work tables of the machine. • Sharpen or replace any worn or damaged tooling. • Clean the spindle taper hole and tool taper. Weekly Maintenance •... -
Page 29: Accessing And Cleaning The Coolant System
Accessing and Cleaning the Coolant System 1. Clean the drain screen. 2. Drain and wash out the dirt and debris from the reservoir. 3. Replace coolant drain plug. 4. Thoroughly clean the pump and pump inlet 5. Re-fill tank with coolant solution. Oils for Lubricating Coolant Any 10:1 (water to coolant) solution will work, however we recommend Baileigh B-Cool 20:1 (water to coolant) biodegradable metal cutting fluid. -
Page 30: Head Control Parts Diagram
HEAD CONTROL PARTS DIAGRAM... -
Page 31: Head Control Parts List
Head Control Parts List Item Description Pully Cover Cover Base R/L Switch Table Cover Base Head Control Box Door Knob Bolt Hinge Pin Panel Board Cap Screw Phillips Head Screw Nut M3 Nylon Nut Hex Nut Phillips Head Screw 3/16" Phillips Head Screw 1/4"... - Page 32 Item Description Power Cord Strain Relief Relay, 4p...
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Page 33: Lower Head Parts Diagram
LOWER HEAD PARTS DIAGRAM... -
Page 34: Lower Head Parts List
Lower Head Parts List Item Description Belt Pully Shaft Bearing 6009ZZ Space (I) Space (O) Aluminum Sheath (M) Spring 208-1 Shaft Cover Spring Cover Shaft Plane Spring Base Base Switch (UP) Switch (UP) Depth Stop Scale Stud T Type Nut Pointer Base Quill Clamp... - Page 35 Item Description 1/2" Knob Pinion Connector Assembly Feed Shaft Screw Lock Handle Aluminum Sheath (W) 2hp Motor 3ph Motor Base Pully Phillips Head Screw 3/16" Phillips Head Screw Set Screw Phillips Head Screw Hex Nut Cap Screw External Retaining Ring S30 Set Screw Key 6*6*25mm External Retaining Ring S25...
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Page 36: Base And Table Parts Diagram
BASE AND TABLE PARTS DIAGRAM... -
Page 37: Base And Table Parts List
Base and Table Parts List Item Description Table Column Base Base Gear Gear Shaft Handle Lock Shaft Space Handle Handle Retaining Collar Column Rack Cock Set Screw Cap Screw Lock Washer Hex Nut Set Screw Spring Washer Hex Bolt... -
Page 38: Troubleshooting
TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. FAULT PROBABLE CAUSE REMEDY No power to drill press. Check wiring, fuse or circuit breaker. Spindle does not turn Defective switch. Replace switch. Defective motor. Replace motor. Noisy spindle Defective bearings Replace bearings... - Page 39 Improper belt tension. Adjust tension. Workpiece not supported or Support or clamp workpiece clamped properly. securely. NOTES...
- Page 40 BAILEIGH INDUSTRIAL, INC. 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL LTD. U WIFT OINT WIFT ALLEY NDUSTRIAL STATE UGBY , CV21 1QH U IDLANDS NITED INGDOM...
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