Baileigh Industrial SBR-5220 Operator's Manual
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Baileigh Industrial SBR-5220 Operator's Manual

3-in-1 combination shear, brake, roll
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OPERATOR'S MANUAL
3-IN-1 COMBINATION SHEAR, BRAKE, ROLL
MODEL: SBR-5220
BAILEIGH INDUSTRIAL Pty. Ltd.
P.O Box 1573, 122-126 Melrose Drive
Tullamarine,
VIC 3043 Australia
Ph. 61.383.743.888
sales@baileigh.com.au
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL Pty. LTD
IS PROHIBITED. Baileigh Industrial Pty. LTD does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 05/2016
© 2016 Baileigh Industrial, Inc.

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Summary of Contents for Baileigh Industrial SBR-5220

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL Pty. LTD IS PROHIBITED. Baileigh Industrial Pty. LTD does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    Table of Contents STANDARD TERMS AND CONDITIONS OF SALE ............1 INTRODUCTION ......................5 GENERAL NOTES ......................5 SAFETY INSTRUCTIONS ....................6 SAFETY PRECAUTIONS ....................9 Dear Valued Customer: ....................9 TECHNICAL SPECIFICATIONS ................... 12 TECHNICAL SUPPORT ....................12 UNPACKING AND CHECKING CONTENTS ..............13 Cleaning ........................
  • Page 3 Replace Blades ......................39 PARTS IDENTIFICATION DRAWING - A ..............40 PARTS IDENTIFICATION DRAWING - B ..............41 PARTS IDENTIFICATION DRAWING - C ..............42 Parts List ........................43 TROUBLESHOOTING ....................45 Shear Operation ......................45 Brake Operation ......................45 Slip Roll Operation .....................

  • Page 4: Standard Terms And Conditions Of Sale

    Buyer relating to the Goods; “Company” Baileigh Industrial Limited, a company incorporated in England and Wales (Company Number 05672861) whose registered office is at Unit D Swift Point, Swift Valley Industrial Estate, Rugby, West Midland, CV21 2QH “Company Materials”...
  • Page 5 NON-DELIVERY The quantity of any consignment of Goods as recorded by the Company upon dispatch from the Company’s place of business shall be conclusive evidence of the quantity received by the Buyer on delivery unless the Buyer can provide conclusive evidence proving the contrary.
  • Page 6 WARRANTY The Company warrants that (subject to the other provisions of these Conditions) upon delivery, and for a period of 12 months from the date of delivery, the Goods will be of satisfactory quality within the meaning of the Sale of Goods Act 1994. Warranty provisions are strictly at the determination of the Company on a case by case basis.
  • Page 7 ASSIGNMENT 13.1 The Buyer shall not be entitled to assign the Contract or any part of it without the prior written consent of the Company. 13.2 The Company may assign the Contract or any part of it to any person, firm or company. FORCE MAJEURE The Company reserves the right to defer the date of delivery or to cancel the Contract or reduce the volume of the Goods ordered by the Buyer (without liability to the Buyer) if it is prevented from or delayed in the carrying on of its business due to circumstances beyond the...

  • Page 8: Introduction

    After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.

  • Page 9: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 10 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
  • Page 11 KEEP CLEAR OF MOVING OBJECTS Always be aware of the position of the clamp handle and the counterweight. They are heavy and can swing back suddenly causing serious body or head injuries. BEWARE OF PINCH POINTS Keep hands and fingers away from the rolls when the machine is in operation.

  • Page 12: Safety Precautions

    SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
  • Page 13 8. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity. 9. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool.
  • Page 14 25. Be sure all equipment is properly installed and grounded according to national, state, and local codes. 26. Keep all cords dry, free from grease and oil, and protected from sparks and hot metal. 27. Inspect power and control cables periodically. Replace if damaged or bare wires are exposed.

  • Page 15: Technical Specifications

    TECHNICAL SPECIFICATIONS 52” (1321mm) Bed Width Shear Capacity 20ga. (.912mm) mild steel* Bending Capacity 20ga. (.912mm) mild steel* Rolling Capacity 20ga. (.912mm) mild steel* Maximum Bend Angle 90° .187” (4.76mm) diameter, .250” (6.35mm) diameter, Slip Roll Solid Rod Sizes .312” (7.92mm) diameter 1.70”...

  • Page 16: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.
  • Page 17 Combination Shear, Brake, Roll Rear Stop Handlebars Rear Stop Rods Covers...

  • Page 18: Transporting And Lifting

    TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: ...

  • Page 19: Installation

    INSTALLATION WARNING: It is absolutely imperative that this machine be anchored securely to the floor to prevent tipping. If this machine is installed on a work bench or stand of any type, then the mounting to the bench or stand AND the stand must be anchored in such a way as to prevent tipping.

  • Page 20: Anchoring The Machine

    Anchoring the Machine  Once positioned, anchor the machine to the floor, as shown in the diagram. Use bolts and expansion plugs or sunken tie rods that connect through and are sized for the holes in the base of .31" the stand.

  • Page 21: Overall Dimensions

    OVERALL DIMENSIONS 71.50" 54.50" .44"Ø 56.25" Mounting Holes...

  • Page 22: Getting To Know Your Machine

    GETTING TO KNOW YOUR MACHINE Item Description Function Back Gauge Controls material stop distance for brake and shear Rear Roller Adjustment Knob Clockwise to raise and counterclockwise to lower Handlebar Adjustment Knob Loosen knob and adjust handlebar position Handlebars Controls motion of the rolls, shear, and brake Upper Roller Adjustment Knob Clockwise to lower and counterclockwise to raise Slip Roll Cover Covers rolls when not being used...

  • Page 23: Assembly And Set Up

    ASSEMBLY AND SET UP 1. This machine comes with one long (39.5” [1003mm]) and one short (31.5” [800mm]) handlebars. It is the owners/operators choice as to which end of the machine the handlebars are installed into. 2. Remove the swivel handle (52) from the handlebar. 3.

  • Page 24: Shear Overview

    SHEAR OVERVIEW The shear section has blades that can be reversed to provide a sharp edge as needed and are capable of shearing up to 20 gauge (0.912mm) mild steel sheet x 52” (1321mm) wide. An adjustable upper blade assembly passes by a fixed lower blade resulting in a precise shearing action.

  • Page 25: Shearing Sheet Metal

    SHEARING SHEET METAL WARNING: Before operating the Baileigh Shear, Brake, Roll make sure it is firmly bolted to a table, bench, or the floor. If it tips over on you, it could cause severe injury or death. WARNING : The shearing blades pose an amputation hazard. Make sure no body part or clothing is near the specific hazard.
  • Page 26 6. In a coordinated fashion, both operators should rotate the handlebar to begin the cut. The shearing action begins at the left side of the piece part and continues to the right until the cut is complete. a. The pressure plate (#63) should make contact with the sheet before the blade (#46) does.

  • Page 27: Shear Blade Adjustments

    SHEAR BLADE ADJUSTMENTS To obtain optimum results, shear alignment and shear bow are two conditions which may need to be adjusted depending on the gauge and type of material you want to shear. Shears that are out of adjustment may lead to uneven or ragged cuts.

  • Page 28: Hold Down Adjustment

    HOLD DOWN ADJUSTMENT When the shearing cycle starts, the spring loaded hold down pushes on the piece part to secure it. It also helps keep the operator’s fingers away from the cutting blades. When adjusted properly there should be no more than 1/4” (6.3mm) of clearance below the hold down to feed the piece part.

  • Page 29: Removal Of Brake Blades For Cleaning And Setup

    REMOVAL OF BRAKE BLADES FOR CLEANING AND SETUP Turn the handlebar counterclockwise (ccw) to raise the brake blade die until it contacts the brake blades as shown at right. Using a hex wrench, loosen all of the capscrews holding the gib. Now slide the brake blades out, one at a time.

  • Page 30: Brake Overview

    BRAKE OVERVIEW The Combination SBR has adjustable and removable fingers to offer a wide variety of bending brake options. The brake section is capable of bending up to 20ga. (0.912mm) x 52” (1321mm) wide mild steel sheet. To start a bend, the operator places a piece of sheet metal on the blade brake die. By turning the handlebar, the brake die is raised up until the tips of the brake blades line up with a line scribed on the sheet metal.

  • Page 31: Bending Sheet Metal

    BENDING SHEET METAL When using the Combination SBR as a manual box and pan brake, the brake blades can be removed and setup to allow all four flanges of the box or pan to be bent upward. WARNING: Before operating the Baileigh Shear, Brake, Roll make sure it is firmly bolted to a table, bench, or the floor.
  • Page 32 6. While the sheet metal is being held firmly, both operators should rotate the handlebar to make the bend to the desired angle. 7. Raise the brake blade die and remove the piece part. Note: The brake die is designed to bend material up to 90°. Adjust the fingers for box and pan bending: 1.

  • Page 33: Slip Roll Overview

    SLIP ROLL OVERVIEW The slip roll section can be used to roll up to 20ga. (0.912mm) x 52” (1321mm) wide mild steel. It consists of 3 hardened rolls. The rear roll is adjustable to control the radius of the piece part as it is being formed.

  • Page 34: Operating The Slip Roll

    OPERATING THE SLIP ROLL WARNING: Before operating the Baileigh Shear, Brake, Roll make sure it is firmly bolted to a table, bench, or the floor. If it tips over on you, it could cause severe injury or death. WARNING: Rolling poses a pinching hazard. Make sure no body part or clothing is near the specific hazard.

  • Page 35: Rolling Operation

    consistent gap piece part Rolling Operation 1. Back off the idler roll by turning the two adjustment bolts counterclockwise (ccw) as in view “A” below. 2. Unscrew the top roll adjustment bolts until there is enough gap between the top and bottom rolls to allow the piece part to fit between.
  • Page 36 8. Now that you have a pre-bend on both ends, it is time to roll the final diameter. 9. Back down the rear idler roll and start rolling the piece forward and reverse as shown in view “D”. 10. Start raising the idler roll gradually and continue rolling the piece forward and reverse until you have reached the finished diameter.

  • Page 37: Rolling Round Shapes

    Rolling Round Shapes .187” .25” .312” There are three wire or forming grooves located on the right end of the upper and lower rolls. They can be used to form solid wire, rods, and small tubing. To make rings, follow the “Determining Length of Material” procedure to calculate the actual length.

  • Page 38: Bending Allowance

    BENDING ALLOWANCE In order to bend sheet metal accurately, you will need to consider the total length of each bend. This is referred to as bend allowance. Subtract the bend allowance from the sum of the outside dimensions of the piece part to obtain the actual overall length or width of the piece. Because of differences in sheet metal hardness, and whether the bend is made with the grain or against it, exact allowances must sometimes be made by trial and error.

  • Page 39: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE WARNING: Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Check for the following conditions and repair or replace when necessary:  Check daily for any unsafe conditions and fix immediately. ...

  • Page 40: Slip Roll Maintenance

    SLIP ROLL MAINTENANCE Every (6) months remove and lubricate the roller bushings. 1. With the aid of an assistant carefully remove the top front roll. To do so, back off both top roll adjustment bolts, and rotate the roll release pin (left side of roll), 90°. Be careful not to damage the roll.

  • Page 41: Brake Alignment

    BRAKE ALIGNMENT WARNING: The bending brake poses a pinching hazard. Make sure no body part or clothing is near the specific hazard. Failure to follow this warning could result in severed or crushed fingers. On occasion, it may become necessary to realign the brake blades and the brake die.

  • Page 42: Replacing The Shear Blade

    When the blade edge has been ground to the point that the blade gap can no longer be set correctly, replace the blades as a set. Contact Baileigh Industrial for replacement blades. Replace Blades 1.

  • Page 43: Parts Identification Drawing - A

    PARTS IDENTIFICATION DRAWING - A...

  • Page 44: Parts Identification Drawing - B

    PARTS IDENTIFICATION DRAWING - B...

  • Page 45: Parts Identification Drawing - C

    PARTS IDENTIFICATION DRAWING - C...

  • Page 46: Parts List

    Parts List Item Description Qty. Item Description Qty. Left Side Member Blade-Upper Shear Table Hold Down Crossbeam Side Guide Crank Arm Hold Down Spring Right Side Member Hex Stud Connector Pin Seat Cover Left And Right Press Block Bushing Right Gear Cover Large Gear Long Handlebar Left Gear Cover...
  • Page 47 Item Description Qty. Item Description Qty. Bending Bar Hex Bolt 10 x 40mm Brake Blade (Assorted Sizes) Flt. Hd. Soc. Capscrew 8 x 25mm 16 Brake Blade Die Socket Capscrew 16 x 45mm Adjusting Plate Grease Fitting Movable Blade Mount Socket Capscrew 6 x 20mm...

  • Page 48: Troubleshooting

    TROUBLESHOOTING Shear Operation FAULT PROBABLE CAUSE REMEDY Widen gap for thicker material Can’t shear material Improper blade gap distance, exceeding machine capacities Adjust blade gap to be equal Cuts are not square. Blade gap unequal across length, across length, Adjust blade bow, much blade, Adjust hold down gap.
  • Page 49 NOTES...
  • Page 50 NOTES...
  • Page 51 NOTES...
  • Page 52 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...

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