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OPERATOR'S MANUAL
RECIPROCATING HAMMER
MODEL: PH-19 & PH-19VS
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileighindustrial.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 03/2015
© 2015 Baileigh Industrial, Inc.
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Summary of Contents for Baileigh Industrial PH-19
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 TECHNICAL SPECIFICATIONS ..................8 TECHNICAL SUPPORT ....................8 UNPACKING AND CHECKING CONTENTS ..............9 Cleaning ........................9 TRANSPORTING AND LIFTING .................. -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 5: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
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Page 8: Safety Precautions
SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. - Page 9 11. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or across a running machine. 12. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or machine when you are tired. 13.
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Page 10: Technical Specifications
TECHNICAL SPECIFICATIONS Mild Steel Capacity 16 ga. Aluminum Capacity 12 ga. 127mm (5”) Tooling Height Adjustment 483mm (19”) Throat Depth Speed (PH-19) 1700 bpm (beats/minute) Speed (PH-19VS) 0~1700 bpm (beats/minute) Power 110V 60hz Motor 110V, 2Hp (1.5kw) Shipping Weight 455 kgs. (1000lbs.) 1524 x 1219 x 2134 mm (60”x48”x84”) -
Page 11: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete in one crate. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 12: Transporting And Lifting
TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: ... -
Page 13: Installation
INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: Overall weight of the machine. Weight of material being processed. Sizes of material to be processed through the machine. Space needed for auxiliary stands, work tables, or other machinery. ... -
Page 14: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. -
Page 15: Plug Connection
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. -
Page 16: Operation
Keep hands and fingers clear of the hammer dies. When handling large heavy sheets make sure they are properly supported. The PH-19 Reciprocating Hammer is a multi-stroke reciprocating machine, capable of many different metal forming operations. In the next few steps, we will explain each mode of operation... - Page 17 4. If your machine is equipped with a variable speed, you can either run the speed with the foot pedal, or turn the main selector switch to “on” Selector switch Speed Potentiometer 5. If using the foot pedal, the max speed is set with the potentiometer located on the control box.
- Page 18 WARNING: The tools on this machine should never come in contact with each other, if they do, machine damage will occur. 9. With the tools installed, it is very important to verify the tool gap. Rotate the handwheel to cause the ram to move up and down. 10.
- Page 19 11. The PH-19 is equipped with a quick release lever which aids in removing formed material from in between the tooling. Especially helpful when using beading dies that requires starting in the middle of a panel. Quick release lever shown in the “Down Position...
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Page 20: Material Selection
15. When beading, flanging, or forming the control can be either foot or the preset “on”, whichever the user wants. 16. The max speed is 1750 BPM; you should only use max BPM if the stroke is set to the minimum. -
Page 21: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Check daily for any unsafe conditions and fix immediately. ... -
Page 22: Parts Diagram
PARTS DIAGRAM Main Frame Assembly... - Page 23 Back Stop Assembly...
- Page 24 Toggle Assembly...
- Page 25 Release Eccentric Assembly...
- Page 26 Crankshaft Assembly...
- Page 27 Release Pin Assembly...
- Page 28 Guard Assembly...
- Page 29 Single Phase Power System...
- Page 30 Three Phase Power System...
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Page 31: Parts List
Parts List Item Part Number Description Qty. RH19-5A001 Stand Assembly RH19-6D001 Side Frame (R.H.) RH19-6D002 Side Frame (L.H.) RH19-6A010 Frame Mtg. Block RH19-7A001 Frame Spacer RH19-6C004 Lower Arm RH19-6C003 Top Slide Block PP-1151 7/8 Bore Cartridge Bearing 5/8-11 X 3.50 SHCS 3/4 Lockwasher Imperial... - Page 32 Item Part Number Description Qty. PP-0589 1/4" Elbow PP-0588 1/4" X 4 1/2" Pipe PP-0821 Oil Reservoir RH19-7A004 Crank Shaft 5/16-18 X .75 SHCS RH19-6C005 Connecting Rod PP-1155 35mm Bearing #10 Flat Washer Imperial 10-24 X .375 Cross Machine Screw RH19-6C006 Toggle Link RH19-7A006...
- Page 33 Item Part Number Description Qty. RH19-7A010 Spacer RH19-6A011 Detent Stop 1/4-20 X 1.25 SHCS RH19-6A016 Release Bar RH19-7A020 Release Tube RH19-7A021 Release Pin RH19-7A022 Spring Retainer RH19-6A015 Release Pivot 1/4-20 X 1.0 SHCS 3/8-16 X 1.25 SHCS RH19-6A017 Lock Lever 1/4-20 X .75 HHCS 5/16-18 X 2.0...
- Page 34 Item Part Number Description Qty. PP-0831 Switch Box PP-0044 Potentiometer PP-1402 Black Switch 1/4-20 X .375 SHCS 1/2-13 Hex Nut Imperial RH19-6A018 Euro Switch Bracket RH19-6A020 5" Hinge RH19-6A019 2" Spring...
- Page 35 NOTES...
- Page 36 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...
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