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Santak CASTLE Series manuals available for free PDF download: User Manual, Operation And Maintenance Manual
Santak CASTLE Series User Manual (106 pages)
400-600kVA UPS
Brand:
Santak
| Category:
UPS
| Size: 22 MB
Table of Contents
Table of Contents
5
Chapter 1 SAFETY INSTRUCTIONS TIONS
11
CE Marking
13
User Precautions
13
Conventions Used in this Manual
14
Table 1-1: Acronyms and Abbreviations
15
Environment
16
For more Information
16
Chapter 2 INTRODUCTION
17
Figure 2-1: Santak 3C3 HD UPS
17
Figure 2-2: Components Layout
18
Looking Inside the UPS System
19
Figure 2-3: 3C3 HD UPS Wiring Diagram
20
UPS Operating Modes
21
Normal Operating Modes
21
Figure 2-4: Path of Current through the UPS in Double Conversion Mode
22
Figure 2-5: Path of Current through the UPS in Energy Saver System
23
Stored Energy and Battery Mode
24
Figure 2-6: Path of Current through the UPS in Battery Mode
24
Bypass Mode
25
Figure 2-7: Path of Current through the UPS in Bypass Mode
25
UPS Features
26
Advanced Battery Management
26
Hot Sync
26
Battery System
27
Options and Accessories
27
External Battery Cabinet (EBC)
27
Santak Sync Control (Sync Control)
27
Software and Connectivity Features
27
Customer Interface
27
Power Management Software
27
Basic System Configurations
28
Table 2-1: Standard and Optional UPS Options
28
Chapter 3 UPS INSTALLATION PLAN and UNPACKING
29
Creating an Installation Plan
29
Site Preparations
29
Environmental and Installation Considerations
29
Table 3-1: Dimensions and Weights
30
Figure 3-1: UPS Cabinet Clearances. See Table
31
Table 3-2: UPS Cabinet Minimum Clearances
31
Table 3-3: Air Conditioning or Ventilation Requirements During Full Load Operation
32
Figure 3-2: UPS Dimensions
33
UPS System Power Wiring Preparation
34
Table 3-8: Maximum Recommended Multi-Core Cable Sizes (Unit:MM 2 )
35
Table 3-9: Minimum Recommended Multi-Core Cable Sizes (Unit:MM 2 )
35
Table 3-10: Rated and Maximum Currents for Rated Power and Voltage (Unit:a)
35
Table 3-11: UPS Power Cable Terminations
36
UPS System Interface Wiring Preparation
37
Chapter 4 UPS SYSTEM INSTALLATION
38
Preliminary Installation Information
38
Inspecting and Unpacking the UPS Cabinets
38
Figure 4-1: Straighten the Securing Tabs
40
Figure 4-5: Fork into Position
40
Figure 4-4: Remove the Fixing Screw
40
Figure 4-2: Remove Wooden Box
40
Figure 4-3: Remove Cushioning
40
UPS System Installation
41
Mechanically Joining the Cabinet Sections
41
Routing Cables
42
Figure 4-6: Gland Plate and Connector Locations
43
Battery System Installation
44
Supported Battery Configuration
45
Installing the Lithium Battery Cabinet
45
Figure 4-7: Separate Battery Configurations and Common Battery Configurations
47
Installing a Remote EPO Switch
48
Figure 4-8: Normally-Open REPO Switch Wiring
48
Table 4-1: Normally-Open REPO Connections and Wire Terminations
48
Figure 4-9: Normally-Closed REPO Switch Wiring
49
Table 4-2: Normally-Closed REPO Connections and Wire Terminations
49
Installing Interface Connections
50
Installing Customer Input Signals Interface
50
External Battery Breaker Wiring Interface
50
Relay Output Interface Connections
51
Mini-Slot Interface Connections
51
Installing Signal Interface Connections in Parallel System
51
Table 4-3: Dry Contact Output Terminal
51
Wiring Parallel 3C3 HD UPS Systems
52
Power Wiring Overview
52
Figure 4-10: Principle of Paralleled UPS Systems
54
Control Signals Overview
55
Installing Bypass Control Wiring
55
Figure 4-11: Simplified CAN and Pull-Chain Wiring for Parallel UPS System
55
Figure 4-12: CAN and Pull-Chain Wiring for Parallel UPS
56
Installing Santak Sync Control
57
Figure 4-13: Sync Control TB1 Terminal Location
57
Chapter 5 COMMUNICATION INTERFACES
58
Figure 5-1: Communication Interfaces
58
Mini-Slots
59
Figure 5-2: Gigabit Network Card
59
Figure 5-3: Environmental Monitoring Probe Generation 2 (EMPG2)
59
Figure 5-4: Industrial Gateway Card
60
Figure 5-5: Relay Card-MS
60
Signal Input Monitoring
61
General Purpose Relay Contact
61
Chapter 6 UPS OPERATING INSTRUCTIONS
62
Ups Controls and Indicators
62
Control Panel
62
Lps
62
Figure 6-1: UPS Controls and Indicators
63
Table 6-1: Status Indicator
63
Control Panel
64
Figure 6-2: UPS Color Touch Screen Control Panel (Typical)
64
Signing in
65
Status Indicators
65
Table 6-2: Status Indicator
65
Figure 6-3: Parts of the Touch Screen
66
Figure 6-4: Sign in or Password Request Screen
66
Home Screen(Online)
67
Table 6-3: Security Levels and Functions
67
Table 6-4: UPS Menu Structure
67
Figure 6-5: Home Screen
68
Figure 6-6: Output Kva Screen from Home Screen
68
Figure 6-7: Average Efficiency Screen from Home Screen
69
Figure 6-8: Consumption Screen from Home Screen
69
Figure 6-10: Input Meters Screen
70
Figure 6-9: Meters Summary Screen
70
Meters
70
Figure 6-11: Bypass Meters Screen
71
Figure 6-12: Output Meters Screen
71
Figure 6-13: Input Meters Detail Screen
72
Figure 6-14: Online Mode Metering Method Option Screen
72
Figure 6-15: Select Source Screen
72
Figure 6-16: Battery Meters Screens
73
Figure 6-17: Battery Voltage Screens
73
Figure 6-18: Battery Current Screens
73
Figure 6-19: Lithium Battery Measurement Screen
74
Figure 6-20: Lithium Battery Interface
74
Controls
75
Figure 6-21: System Controls Screen
75
Figure 6-22: UPS Controls Screen
75
Figure 6-23: Module Controls Screen
76
Figure 6-24: Module Control Detail Screen
76
Figure 6-25: Turn on Charger Confirmscreen
76
Figure 6-26: Energy Advantage Architecture (EAA) Screen
77
Figure 6-27: Enable ESS Confirmscreen
77
Figure 6-28: Enable VMMS Confirmscreen
77
Figure 6-29: Enable ABM Confirmscreen
78
Figure 6-30: Clear Alarms Confirmscreen
78
Figure 6-31: UPS MIMIC Screen
78
Mimics
78
Figure 6-32: UPS Module Map Screen
79
Figure 6-33: System Overview Screen
79
Figure 6-34: ESS Screen
79
Figure 6-35: System Events Screen
80
Logs
80
Figure 6-36: System Log Screen
81
Figure 6-37: Active Event Detail Screen
81
Figure 6-38: Service Log Screen
82
Figure 6-39: Change Log Screen
82
Figure 6-40: Statistics Data Detail Screen
83
Figure 6-41: User Screen Screen
83
Settings
83
Statistics
83
Figure 6-42: Configuration Options Screen
84
Figure 6-43: Prompt for Level 3 Password Screen
84
System Control Instructions
85
Starting the UPS System in Double Conversion Mode
85
Starting the UPS System in Bypass Mode
85
Transfer from Double Conversion Mode to Bypass Mode
86
Transfer from Bypass to Double Conversion Mode
86
Transfer from Double Conversion Mode to Energy Saver System Mode
87
Transfer from Energy Saver System Mode to Double Conversion Mode
87
UPS System and Critical Load Shutdown
87
Energizing the Critical Load
88
UPS Control Instructions
89
Starting a Single UPS
89
UPS Shutdown
89
Enabling and Disabling the Battery Charger
90
Using the Remote Emergency Power-Off Switch
91
Transfer the UPS from Double Conversion Mode to Maintenance Bypass Mode
92
Figure 6-44: Double Conversion Mode
92
Figure 6-45: Maintenance Bypass Mode
92
Transfer UPS from Maintenance Bypass to Double Conversion Mode
93
Figure 6-46: Maintenance Bypass Mode
93
Figure 6-47: Double Conversion Mode
93
Chapter 7 UPS MAINTENANCE
94
Important Safety Instructions
94
Performing Preventive Maintenance
95
DAILY Maintenance
95
MONTHLY Maintenance
95
PERIODIC Maintenance
95
ANNUAL M Aintenance
96
BATTERY Maintenance
96
Recycling the Used UPS or Batteries
96
Maintenance Training
96
Figure 7-1: WEEE Symbol
96
Figure 7-2: Recycling Batteries Symbol
96
Chapter 8 TECHNICAL DATA
97
Standards
97
Table 8-1: Standards
97
UPS System Input
98
UPS System Output
98
Table 8-2: UPS System Input
98
Table 8-3: UPS System Output
98
Battery Specification
99
UPS Environmental Specifications
99
Table 8-4: Battery Specification
99
Table 8-5: UPS Environmental Specifications
99
Table 8-6: Information Copied from Table B1 of ANSI/ISA-71.04-2013 for G1 Equipment
100
Table 8-7: Meet the Transportation and Storage Environment Requirements
100
Chapter 9 WARRANTY
101
Chapter 10 INSTALLATION CHECKLIST
102
Chapter 11 APPENDIX A: USER SETTINGS
104
Table 11-1: User Settings
104
Table 11-2: Config Settings
104
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Santak CASTLE Series User Manual (99 pages)
Brand:
Santak
| Category:
UPS
| Size: 9 MB
Table of Contents
Table of Contents
5
Chapter 1 SAFETY INSTRUCTIONS TIONS
11
Certification
13
User Precautions
13
Conventions Used in this Manual
14
Table 1-1: Acronyms and Abbreviations
15
Environment
16
Getting Help
16
Chapter 2 INTRODUCTION
17
Figure 2-1: 3C3 HD UPS
17
Figure 2-2: Structure of 20-40K Product
18
Figure 2-3: Structure of 60-80K Product
19
Internal Structure of UPS System
20
Figure 2-4: 3C3 HD UPS Wiring Diagram
20
Operation Modes of the UPS
21
AC Power Online Operation Mode
21
Figure 2-5: Route of the Electric Energy Running through the UPS in Online Mode
22
Figure 2-6: Route of the Electric Energy Running through the UPS in ECO Mode
23
Battery Mode
24
Figure 2-7: Route of the Electric Energy Running through the UPS in Battery Mode
24
Bypass Mode
25
Figure 2-8: Route of the Electric Energy Running through the UPS in Bypass Mode
25
Features of the UPS
26
Advanced Battery Management(ABM)
26
Software and Communication Features
26
User Interface
26
Power Supply Management Software
27
Battery System
27
Chapter 3 UPS INSTALLATION PLAN
28
Creating an Installation Plan
28
Site Preparations
29
Environmental and Installation Precautions
29
Table 3-1: Dimensions and Weights
30
Figure 3-1: Clearance for the UPS Cabinet
31
Table 3-2: Space Reservation for the UPS Cabinet
31
Figure 3-2: UPS Dimensions (20-40K)
32
Figure 3-3: UPS Dimensions (60-80K)
33
Power Supply and Wiring Preparation of the UPS System
34
Table 3-4: Requirements on 20K Connecting Terminals and Torque
36
Table 3-5: Requirements on 30-40K Connecting Terminals and Torques
37
Table 3-6: Requirements on 60-80K Connecting Terminals and Torques
38
Preparation for UPS Interface Wiring
39
Chapter 4 UPS SYSTEM INSTALLATION
40
Preliminary Installation Information
40
UPS Cabinet Inspection and Unpacking
40
Figure 4-1: 20-40K Unpacking Diagram
42
Figure 4-2: 60-80K Unpacking Diagram
43
System Installation
44
Mechanical Installation
44
Cable Installation
44
Figure 4-3: Gland Plate and Connector Locations
45
Figure 4-4: Locations of Cover Plate and Connecting Terminals (60-80K)
46
Installation of External Battery Cabinet
47
Supported Battery Configurations
48
Wiring of the UPS Parallel System
48
Overview of Power Cables
48
Control Signal Overview
50
Figure 4-5: Schematic Diagram of the Parallel UPS System
50
Installation of the Parallel Control Wiring
51
Figure 4-6: Simplified Wiring of CAN and Pull-Chain of the Parallel UPS System
51
Chapter 5 COMMUNICATION INTERFACES
52
Figure 5-1: Communication Interfaces
52
Mini-Slots
54
Figure 5-2: Gigabit Network Card
54
Figure 5-3: Second-Generation Environmental Monitoring Probe
54
Figure 5-4: Industrial Gateway Card
55
Figure 5-5: Standard AS400/RS232 Card
55
Intelligent Power Manager (IPM) Software
56
Signal Input Monitoring
56
Chapter 6 UPS OPERATING INSTRUCTIONS
57
UPS Control Panel and Indicator Lamps
57
Control Panel
57
Figure 6-1: UPS Controls and Indicators
58
Use of LCD Control Panel
59
Status Indicator Lamps
59
System Logs
59
Table 6-1: Status Indicator Lamps
59
Use of Touch Screen
60
Use Menu
60
Figure 6-2: Components of the Touch Screen (Home Interface)
60
Meters
61
Figure 6-3: Menu Interface
61
Table 6-2: Options Displayed on the Menu
61
Table 6-3: Menu of Meters Functions
61
Figure 6-4: Input Interface
62
Figure 6-5: Output Interface
62
Figure 6-6: Bypass Interface
62
System Control Instructions
63
Figure 6-7: Battery Interface
63
Figure 6-8: Password Verification Interface
63
Table 6-4: Structure of Control Menu
63
Figure 6-9: System Interface
64
Figure 6-10: Switch to Bypass Interface
64
Figure 6-11: Confirmation Interface
65
Figure 6-12: UPS Interface
65
Use of Log Menu
66
Figure 6-13: UPM Interface
66
Figure 6-14: UPM Shutdown Interface
66
Table 6-5: Structure of Log Menu
66
Figure 6-15: Active Log Interface
67
Figure 6-16: History Log Interface
67
Figure 6-17: Clear Log Interface
67
Use of Info. Menu
68
Use of Setting Menu
68
Figure 6-18: Info. Interface 1
68
Figure 6-19: Info. Interface 2
68
Figure 6-20: Password Verification Setting Interface
69
Figure 6-21: Setting Interface
69
Table 6-6: Structure of Setting Menu
69
Figure 6-22: Setting - General Interface
70
Figure 6-23: Setting - General - Time Interface
70
Figure 6-24: Setting - Output Interface
71
Figure 6-25: Setting - Meters Interface
71
Figure 6-26: Setting - Password Interface
71
Figure 6-27: Control Password Modification Interface
72
Figure 6-28: Control Password Modification Interface
72
Figure 6-29: Control Password Modification Interface
73
Figure 6-30: Control Password Modification Interface
73
Use of Service Reminder Function
74
Figure 6-31: Setting Password Modification Interface
74
Figure 6-32: Service Maintenance Reminder Interface
74
Figure 6-33: Service Maintenance Reminder Setting Interface
75
Figure 6-34: Location of Service Reminder Function
75
Figure 6-35: Service Reminder Settings Page
76
Figure 6-36: Fan Replacement Reminder Settings
76
System Operation
77
Start the UPS in "Online" Mode (Default Mode)
77
Start the UPS in "Bypass" Mode
77
Switch from "Online" Mode to "Bypass" Mode
78
Switch from "Bypass" Mode to "Online" Mode
78
Switch from "Online" Mode to "ECO" Mode
79
Switch from "ECO" Mode to "Online" Mode
79
System Shutdown
79
Single-UPS Operation
80
Single-UPS Startup
80
UPS Shutdown
81
Use of Remote Emergency Power off (REPO) Switch
82
Transfer the UPS from Double Conversion Mode to Maintenance Bypass Mode
83
Figure 6-37: Switch Status in Online Mode
83
Figure 6-38: Switch Status in Maintenance Bypass Mode
83
Switch from "Maintenance Bypass" Mode to "Online" Mode
84
Figure 6-39: Switch Status in Maintenance Bypass Mode
84
Figure 6-40: Switch Status in Online Mode
84
Chapter 7 UPS MAINTENANCE
85
Important Safety Instructions
85
Carry out Preventive Maintenance
86
Daily Maintenance
86
Monthly Maintenance
86
Figure 7-1: Location of 20-40K Air Filter Screen
87
Figure 7-2: Location of 60-80K Air Filter Screen
87
Regular Maintenance
88
Annual Maintenance
88
Battery Maintenance
88
Installation of Battery
88
Maintenance Training
89
Chapter 8 Technical Indicators of Product
90
Models
90
Technical Indicators
90
Standard
90
UPS Input
91
UPS Output
91
Battery Specifications
92
Environment
92
Table 8-2: Requirements on the Environment for Transportation and Storage Within 1 Year
93
Chapter 9 WARRANTY
94
Chapter 10 INSTALLATION CHECKLIST
95
Table 10-1: User Settings
97
Table 10-2: Configuration Settings
97
Santak CASTLE Series User Manual (58 pages)
Brand:
Santak
| Category:
UPS
| Size: 5 MB
Table of Contents
Table of Contents
8
Chapter 1 Introduction
9
Introduction
9
Symbols
10
Chapter 2 Appearance Description
11
Unpacking and Inspection
11
UPS Cabinet Dimensions
12
LCD Panel Instructions
19
Chapter 3 Installation Instructions
20
Installation Notice
20
Required Clearance for Installation
20
Terminals
22
Wiring Requirements and Protective Devices for 3C3 PRO Series
25
Parallel Installation
32
Steps of Connecting Battery Cabinets to UPS
35
Chapter 4 Operation
36
Operations of Single UPS
36
Operations of UPS in Parallel Connection
45
Chapter 5 Communications Interface
46
Chapter 6 Optional Accessories
49
Dustproof Filter
49
Chapter 7 Transportation, Maintenance and Troubleshooting
50
Appendix I Specifications
52
Appendix II Reference Table of LED Indicators
54
Appendix III Warranty
55
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Santak CASTLE Series User Manual (44 pages)
Brand:
Santak
| Category:
UPS
| Size: 1 MB
Table of Contents
Table of Contents
7
1 Introduction
9
Environmental Protection
9
2 Presentation
11
Front Panel
11
Rear Panels
11
Circuit Diagram
12
3 Installation
13
Inspecting the Equipment
13
Unpacking the Unit
13
Checking the Accessory Kit
14
Install the Unit
14
4 Power Cables Connection
15
Access to Terminal Blocks(AC to UPS)
16
Access to Terminal Blocks(PDU to UPS)(Optional)
17
Parallel Installation and Operation(Optional)
17
5 Operation
22
Control Panel
22
LCD Description
23
Display Functions
25
Operation Mode
25
UPS Startup and Shutdown
26
LCD Operation
27
6 Communication
29
Communication Ports
29
Network Management Card (Optional)
30
UPS Management Software
30
7 UPS Maintenance
31
Equipment Care
31
Transporting the UPS
31
Storing the Equipment
31
Replacing Batteries
32
8 Troubleshooting
33
Recycling the Used Equipment
33
Typical Alarms and Faults
34
Santak CASTLE Series User Manual (38 pages)
1-3K
Brand:
Santak
| Category:
UPS
| Size: 1 MB
Table of Contents
Table of Contents
9
1 Introduction
10
2 Panel Description
12
Button
12
Lcd Description
13
3 Connection and Operation
17
Inspection
17
Connection
17
Battery Recharge
20
Turn on the Ups
20
Test Function
20
Turn off the Ups
21
Audible Alarm Mute Function
21
4 Operating Mode
22
Online Mode
22
Bat. Mode
23
Bypass Mode
24
No Output Mode
25
Eco Mode (Economy Mode)
25
Cvcf Mode
25
5 Trouble Shooting
27
6 Maintenance
30
Operation
30
Storage
30
7 Technical Data
31
Electrical Specifications
31
Operating Environment
31
Typical Backup Time (Typical Values at 25°Cin Minutes :)
32
Dimensions and Weights
32
8 Communication Port
33
Rs-232 Communication Ports
33
AS400 Interface (Optional)
33
CMC Interface (Optional)
33
NMC Interface (Optional)
33
Software
33
Appendix : Rear Panel
35
Santak CASTLE Series User Manual (37 pages)
Brand:
Santak
| Category:
UPS
| Size: 1 MB
Table of Contents
Table of Contents
8
1 Introduction
9
Description of Commonly Used Symbols
10
Safety Instructions
11
Features
12
Product Specification
16
2 Install
19
Unpacking and Check
19
Rack1K(S)/Rack2K(S)/Rack3K(S)Install
19
3 Operation
22
Panel Description
22
Operation Mode
24
Operation
27
Communication Interface
31
4 Maintenance
32
5 Trouble Shooting
33
Santak CASTLE Series Operation And Maintenance Manual (20 pages)
VALVE REGULATED SEALED LEAD ACID BATTERY
Brand:
Santak
| Category:
Camera Accessories
| Size: 0 MB
Table of Contents
Table of Contents
2
Important Safety Instructions
3
Battery Storage and Using Circumstances
5
Using Conditions
6
Installation of Batteries
7
Unpack and Check
7
Notices before Installation
7
Installation and Connection
7
Use of Battery
9
Supplementary Charge
9
Discharge
9
Charge
10
Battery Maintenance
13
Cleanness
13
Inspection and Maintenance
13
Exchange of Batteries
18
Exchange Judgments
18
Exchange Time
18
Exchange Steps
18
Cautions
19
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