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CASTLE 3C3 HD-600
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Manuals and User Guides for Santak CASTLE 3C3 HD-600. We have
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Santak CASTLE 3C3 HD-600 manual available for free PDF download: User Manual
Santak CASTLE 3C3 HD-600 User Manual (106 pages)
400-600kVA UPS
Brand:
Santak
| Category:
UPS
| Size: 22.2 MB
Table of Contents
Table of Contents
5
Chapter 1 SAFETY INSTRUCTIONS TIONS
11
CE Marking
13
User Precautions
13
Conventions Used in this Manual
14
Table 1-1: Acronyms and Abbreviations
15
Environment
16
For more Information
16
Chapter 2 INTRODUCTION
17
Figure 2-1: Santak 3C3 HD UPS
17
Figure 2-2: Components Layout
18
Looking Inside the UPS System
19
Figure 2-3: 3C3 HD UPS Wiring Diagram
20
UPS Operating Modes
21
Normal Operating Modes
21
Figure 2-4: Path of Current through the UPS in Double Conversion Mode
22
Figure 2-5: Path of Current through the UPS in Energy Saver System
23
Stored Energy and Battery Mode
24
Figure 2-6: Path of Current through the UPS in Battery Mode
24
Bypass Mode
25
Figure 2-7: Path of Current through the UPS in Bypass Mode
25
UPS Features
26
Advanced Battery Management
26
Hot Sync
26
Battery System
27
Options and Accessories
27
External Battery Cabinet (EBC)
27
Santak Sync Control (Sync Control)
27
Software and Connectivity Features
27
Customer Interface
27
Power Management Software
27
Basic System Configurations
28
Table 2-1: Standard and Optional UPS Options
28
Chapter 3 UPS INSTALLATION PLAN and UNPACKING
29
Creating an Installation Plan
29
Site Preparations
29
Environmental and Installation Considerations
29
Table 3-1: Dimensions and Weights
30
Figure 3-1: UPS Cabinet Clearances. See Table
31
Table 3-2: UPS Cabinet Minimum Clearances
31
Table 3-3: Air Conditioning or Ventilation Requirements During Full Load Operation
32
Figure 3-2: UPS Dimensions
33
UPS System Power Wiring Preparation
34
Table 3-8: Maximum Recommended Multi-Core Cable Sizes (Unit:MM 2 )
35
Table 3-9: Minimum Recommended Multi-Core Cable Sizes (Unit:MM 2 )
35
Table 3-10: Rated and Maximum Currents for Rated Power and Voltage (Unit:a)
35
Table 3-11: UPS Power Cable Terminations
36
UPS System Interface Wiring Preparation
37
Chapter 4 UPS SYSTEM INSTALLATION
38
Preliminary Installation Information
38
Inspecting and Unpacking the UPS Cabinets
38
Figure 4-1: Straighten the Securing Tabs
40
Figure 4-5: Fork into Position
40
Figure 4-4: Remove the Fixing Screw
40
Figure 4-2: Remove Wooden Box
40
Figure 4-3: Remove Cushioning
40
UPS System Installation
41
Mechanically Joining the Cabinet Sections
41
Routing Cables
42
Figure 4-6: Gland Plate and Connector Locations
43
Battery System Installation
44
Supported Battery Configuration
45
Installing the Lithium Battery Cabinet
45
Figure 4-7: Separate Battery Configurations and Common Battery Configurations
47
Installing a Remote EPO Switch
48
Figure 4-8: Normally-Open REPO Switch Wiring
48
Table 4-1: Normally-Open REPO Connections and Wire Terminations
48
Figure 4-9: Normally-Closed REPO Switch Wiring
49
Table 4-2: Normally-Closed REPO Connections and Wire Terminations
49
Installing Interface Connections
50
Installing Customer Input Signals Interface
50
External Battery Breaker Wiring Interface
50
Relay Output Interface Connections
51
Mini-Slot Interface Connections
51
Installing Signal Interface Connections in Parallel System
51
Table 4-3: Dry Contact Output Terminal
51
Wiring Parallel 3C3 HD UPS Systems
52
Power Wiring Overview
52
Figure 4-10: Principle of Paralleled UPS Systems
54
Control Signals Overview
55
Installing Bypass Control Wiring
55
Figure 4-11: Simplified CAN and Pull-Chain Wiring for Parallel UPS System
55
Figure 4-12: CAN and Pull-Chain Wiring for Parallel UPS
56
Installing Santak Sync Control
57
Figure 4-13: Sync Control TB1 Terminal Location
57
Chapter 5 COMMUNICATION INTERFACES
58
Figure 5-1: Communication Interfaces
58
Mini-Slots
59
Figure 5-2: Gigabit Network Card
59
Figure 5-3: Environmental Monitoring Probe Generation 2 (EMPG2)
59
Figure 5-4: Industrial Gateway Card
60
Figure 5-5: Relay Card-MS
60
Signal Input Monitoring
61
General Purpose Relay Contact
61
Chapter 6 UPS OPERATING INSTRUCTIONS
62
Ups Controls and Indicators
62
Control Panel
62
Lps
62
Figure 6-1: UPS Controls and Indicators
63
Table 6-1: Status Indicator
63
Control Panel
64
Figure 6-2: UPS Color Touch Screen Control Panel (Typical)
64
Signing in
65
Status Indicators
65
Table 6-2: Status Indicator
65
Figure 6-3: Parts of the Touch Screen
66
Figure 6-4: Sign in or Password Request Screen
66
Home Screen(Online)
67
Table 6-3: Security Levels and Functions
67
Table 6-4: UPS Menu Structure
67
Figure 6-5: Home Screen
68
Figure 6-6: Output Kva Screen from Home Screen
68
Figure 6-7: Average Efficiency Screen from Home Screen
69
Figure 6-8: Consumption Screen from Home Screen
69
Figure 6-10: Input Meters Screen
70
Figure 6-9: Meters Summary Screen
70
Meters
70
Figure 6-11: Bypass Meters Screen
71
Figure 6-12: Output Meters Screen
71
Figure 6-13: Input Meters Detail Screen
72
Figure 6-14: Online Mode Metering Method Option Screen
72
Figure 6-15: Select Source Screen
72
Figure 6-16: Battery Meters Screens
73
Figure 6-17: Battery Voltage Screens
73
Figure 6-18: Battery Current Screens
73
Figure 6-19: Lithium Battery Measurement Screen
74
Figure 6-20: Lithium Battery Interface
74
Controls
75
Figure 6-21: System Controls Screen
75
Figure 6-22: UPS Controls Screen
75
Figure 6-23: Module Controls Screen
76
Figure 6-24: Module Control Detail Screen
76
Figure 6-25: Turn on Charger Confirmscreen
76
Figure 6-26: Energy Advantage Architecture (EAA) Screen
77
Figure 6-27: Enable ESS Confirmscreen
77
Figure 6-28: Enable VMMS Confirmscreen
77
Figure 6-29: Enable ABM Confirmscreen
78
Figure 6-30: Clear Alarms Confirmscreen
78
Figure 6-31: UPS MIMIC Screen
78
Mimics
78
Figure 6-32: UPS Module Map Screen
79
Figure 6-33: System Overview Screen
79
Figure 6-34: ESS Screen
79
Figure 6-35: System Events Screen
80
Logs
80
Figure 6-36: System Log Screen
81
Figure 6-37: Active Event Detail Screen
81
Figure 6-38: Service Log Screen
82
Figure 6-39: Change Log Screen
82
Figure 6-40: Statistics Data Detail Screen
83
Figure 6-41: User Screen Screen
83
Settings
83
Statistics
83
Figure 6-42: Configuration Options Screen
84
Figure 6-43: Prompt for Level 3 Password Screen
84
System Control Instructions
85
Starting the UPS System in Double Conversion Mode
85
Starting the UPS System in Bypass Mode
85
Transfer from Double Conversion Mode to Bypass Mode
86
Transfer from Bypass to Double Conversion Mode
86
Transfer from Double Conversion Mode to Energy Saver System Mode
87
Transfer from Energy Saver System Mode to Double Conversion Mode
87
UPS System and Critical Load Shutdown
87
Energizing the Critical Load
88
UPS Control Instructions
89
Starting a Single UPS
89
UPS Shutdown
89
Enabling and Disabling the Battery Charger
90
Using the Remote Emergency Power-Off Switch
91
Transfer the UPS from Double Conversion Mode to Maintenance Bypass Mode
92
Figure 6-44: Double Conversion Mode
92
Figure 6-45: Maintenance Bypass Mode
92
Transfer UPS from Maintenance Bypass to Double Conversion Mode
93
Figure 6-46: Maintenance Bypass Mode
93
Figure 6-47: Double Conversion Mode
93
Chapter 7 UPS MAINTENANCE
94
Important Safety Instructions
94
Performing Preventive Maintenance
95
DAILY Maintenance
95
MONTHLY Maintenance
95
PERIODIC Maintenance
95
ANNUAL M Aintenance
96
BATTERY Maintenance
96
Recycling the Used UPS or Batteries
96
Maintenance Training
96
Figure 7-1: WEEE Symbol
96
Figure 7-2: Recycling Batteries Symbol
96
Chapter 8 TECHNICAL DATA
97
Standards
97
Table 8-1: Standards
97
UPS System Input
98
UPS System Output
98
Table 8-2: UPS System Input
98
Table 8-3: UPS System Output
98
Battery Specification
99
UPS Environmental Specifications
99
Table 8-4: Battery Specification
99
Table 8-5: UPS Environmental Specifications
99
Table 8-6: Information Copied from Table B1 of ANSI/ISA-71.04-2013 for G1 Equipment
100
Table 8-7: Meet the Transportation and Storage Environment Requirements
100
Chapter 9 WARRANTY
101
Chapter 10 INSTALLATION CHECKLIST
102
Chapter 11 APPENDIX A: USER SETTINGS
104
Table 11-1: User Settings
104
Table 11-2: Config Settings
104
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