Santak Castle Series Operation And Maintenance Manual
Valve regulated sealed lead acid battery
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Summary of Contents for Santak Castle Series
- Page 1 Operation and VALVE REGULATED SEALED LEAD ACID BATTERY Maintenance Castle Series Manual...
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Page 2: Table Of Contents
Content： ： ： ： 1. Important Safety Instructions ................ 1 2. Battery storage and using circumstances ............3 3. Using conditions ..................... 4 4. Installation of batteries .................. 5 4.1 Unpack and check ................5 4.2 Notices before Installation ..............5 4.3 Installation and connection .............. -
Page 3: Important Safety Instructions
1. Important Safety Instructions Please read this operation manual carefully. It offers very important safety instructions, installation and operation guide, and ensure your equipment with best performance and prolong the service life of your equipment. When working with any battery system, be sure you have the necessary tools and safety equipment, including but not limited to: insulated tools rubber apron and gloves... - Page 4 Warning - Do not remove the components of the battery as it contains electrolyte that may cause injury to the human body. Warning - Battery may cause short circuit. Please remove any watches and jewelry during replacement of the battery, and operate with tools with insulated materials.
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Page 5: Battery Storage And Using Circumstances
2. Battery storage and using circumstances Storage If the battery has high temperature or poor ventilation during storage and delivery, self-discharge will be increased. Therefore, keep good ventilation and keep away from fire, flame, water and heat supply etc. When storing the battery, disconnect charger and load, Store in dry and cool conditions. -
Page 6: Using Conditions
Float charge (25 ℃ limited current ≤0.30C , voltage 2.23~2.27V/cell Equalizing charge (25 ℃ ) : limited current ≤0.30C , voltage 2.35~2.40V/cell Mixing batteries: Do not mix new and old batteries, batteries from different manufacturers, if required consult Santak technical support. -
Page 7: Installation Of Batteries
4. Installation of batteries 4.1 Unpack and check Delivery: Prevent any force on the terminal; do not tamper with any seals. Do not place upside down, Do not throw or cause any impact to the battery; Do not cause any metallic short circuit. Inspection: packaging / appearance of battery for signs of damage;... - Page 8 Use correct torque on all terminals, ensuring every connecting nut and screw is secure; see torque settings as table 1. Table 1 Suggested torque table Range Torque 3 .0 N*m (20 3 0kgf*cm) ～ ～ ～ 5 .4 N*m (40 ～...
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Page 9: Use Of Battery
5. Use of battery 5.1 Supplementary charge During the delivery and storage, the battery will lose part of the capacity due to self discharge, so please supplement charge before use; If storage occurs before installation / connection, supplement charge regularly; Supplementary charge according table 2 below before use: Table 2 The time interval of supplementary charge and storage temperature Storage Time interval of... -
Page 10: Charge
Do not store after discharge, re-charge immediately. 5.3 Charge 5.3.1 Float charge Charge parameter Charge voltage: 2.25V/cell(25 ℃ The maximum charge current: 0.30C Temperature compensation coefficient: -3mV/cell Total variation range of charge voltage: ±0.02V/cell Note: 1. All cell/bloc voltages of a battery group have a little difference at the beginning of use, half year later they become matched. - Page 11 Note: Charge time is the time when terminal voltage reaches value as the above table shows during charging at a constant 0.30C (A) or less. If the charge time is over the time as above table, it will cause over charge, which will shorten the life of the batteries;...
- Page 12 one of the below listed condition, it can be regarded as the charge end point. a) Charged value is not less than 1.2 times of the released value. b) The current is less than 0.005C A (C = rated capacity of the battery) during the final period of charging.
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Page 13: Battery Maintenance
6. Battery maintenance 6.1 Cleanness Keep the battery surface and its working circumstance clean and dry. Keep battery clean and avoid static condition. Clean battery with damp cloth avoiding contact with terminals, no organic solvent such as gasoline, alcohol etc. or clothes with such substance should be used to clean battery. - Page 14 Temperature Test the Determine reason for Under 35 ℃ of the temperature of the temperature being battery terminal and battery above standard value surface by infrared and proceed on relevant thermometer course of action. Connection Check the tightness Fastness please refer Tighten the loosen Parts of terminal...
- Page 15 Repair batteries 1. Equalization The difference of Single cell should be which with laggard charge of the float charge voltage replaced if it fails in single cell battery group: between repair. charge the battery single cell in a group at upper limit of battery should voltage and last meet the...
- Page 16 it for 1 ～ 2 month, please contact us if still have any departure. Capacity test Adopt the More than 80% of Take down the on-system the capacity is parameters during capacity test reserved. the discharging instrument or test, if any laggard fake load battery is found, discharge battery...
- Page 17 7) Check and adjust the set of related parameters. a) Check the float voltage, equalization voltage, float charging current is normal or not on the base of technical parameters and site environment. Please handle it in time. Check the limited charge current set is correct, please adjust immediately.
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Page 18: Exchange Of Batteries
7. Exchange of Batteries 7.1 Exchange judgments The batteries are discharged 80% (refer the corresponding discharge rates, such as C etc.) of rated capacity, at the same time, the voltage is below 1.8V/cell (the discharge rate for 1 hour is 1.75V/cell). It should be exchanged. 7.2 Exchange time The VRLA GEL battery has the certain service life;... -
Page 19: Cautions
8. Cautions Keep batteries out of reach of children. Do not use batteries for application other than those specified in its specification. Do not attempt to dis-assemble revised, damaged, impacted, disposed batteries, otherwise the battery would leak, get hot, or explode. Do not dispose of the batteries in water, fire, and do not heat the batteries. - Page 20 SANTAK ELECTRONICS (SHENZHEN) CO., LTD. Address: No.8 Baoshi Road, Baoan District, Shenzhen, 518101 Tel: 0086 755 27572666 Fax: 0086 755 27572730 (27572480) E-mail: Santak_int@eaton.com Website: www.santak.com...
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