Table Of Contents - MTU 16V4000L32FNER Operating Instructions Manual

Table of Contents

1 Safety
1.1 Important provisions for all products
1.2 Correct use of all products
1.3 Personnel and organizational requirements
1.4 Initial start-up and operation - Safety
regulations
1.5 Safety regulations for startup and operation,
specific information for gaseous fuel or dual
fuel supply applications
1.6 Assembly, maintenance, and repair work -
Safety regulations
1.7 Safety regulations for assembly,
maintenance and repair work, specific
information for gaseous fuel and dual fuel
supply or applications
1.8 Fire and environmental protection, fluids
and lubricants
1.9 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials, specific information for gaseous
fuel supply in gaseous-fuel or dual-fuel
applications
1.10 Standards for warning notices in the text
and highlighted information
2 Transport
2.1 Transport
3 Product Summary
3.1 Engine - Overview
3.2 Engine side and cylinder designations
3.3 Engine - Main dimensions
3.4 Firing order
3.5 Technical Data
3.5.1 16V4000L32FNER engine data, fuel-optimized
(TA-Luft), 100 kW/cylinder
3.5.2 16V4000L32FNER engine data, fuel-optimized
(TA-Luft), 110 kW/cylinder
3.6 Monitoring, Control and Regulation
Equipment
3.6.1 Gas engine phase 4 system - Overview
3.6.2 Purpose of the units
4 Operation
4.1 Runtimes at partial load
4.2 Putting the engine into operation after
extended out-of-service periods (>3 months)
4.3 Putting the engine into operation after
scheduled out-of-service-period
5
4.4 Control, starting and stopping sequences
7
4.5 Engine - Start
8
4.6 Operational checks
4.7 Emission values - Check
9
4.8 Engine - Shutdown
4.9 Engine - Emergency shutdown
4.10 After stopping the engine - Engine remains
11
ready for operation
4.11 After stopping the engine - Putting the
13
engine out of operation
5 Maintenance
17
5.1 50-hours check
5.2 Maintenance task reference table [QL1]
18
6 Troubleshooting
6.1 Fault messages - Key
6.2 Fault messages in genset control system log
6.3 Engine governor - Fault messages
20
7 Task Description
21
7.1 Engine
7.1.1 Engine - Barring manually
7.1.2 Machine room - Check for smell of gas
22
7.2 Crankcase Breather
7.2.1 Oil separator - Filter replacement
7.3 Ignition System
23
7.3.1 Spark plug - Replacement
25
7.3.2 Spark plug - Removal
26
7.3.3 Spark plug - Installation
27
7.3.4 Spark plug connector - Replacement
28
7.3.5 Spark plug connector - Removal
7.3.6 Spark plug connector - Cleaning and check
28
7.3.7 Spark plug connector - Installation
7.3.8 Ignition system - Ignition timing check
32
7.4 Valve Drive
7.4.1 Valve protrusion - Measurement
36
7.4.2 Valve clearance - Check and adjustment
36
7.4.3 Valve gear - Lubrication
38
7.4.4 Cylinder head cover - Removal
7.4.5 Cylinder head cover - Installation
7.5 Gas System
7.5.1 Gas supply - Checking gas lines for leaks
40
7.6 Air Filter
7.6.1 Air filter - Replacement
41
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