Electrical schematic diagram
Orange
Left turning signal
indica tor (LED)
Green
Right turning
Green
sig nal light (LED)
Light Blue
Front wheel
speed sensor
Green
High beam indicator
l ight (LED)
Blue
ABS signal
Green
indicator (LED)
Purple/White
Purple/White
Purple/White
Oil pressure
Red/Bla ck
Red/Black
Br o wn/Whi t e Pu r ple / Whi t e
Red/Black
Pu r ple / Whi t e Brown/Whit e
indicator (LED)
Black/Green
Black/Green
Red/ B lack Bl a ck/Green
Bl a ck/Gree n Red/Black
Black
Brown/White
Brown/White
Black/Green
Brown/White
Brown
Green
Black
Yellow/White
Blue/White
Red
Pink
Blue/Red
Green/Black
Yellow/Red1
White/Yellow
Yellow/Black
Grey/Black
C oolant temperature
indicator (LED)
Black
Malfunction
Purple/Black
indicator (LED)
Black
Neutral
Light Green/Red
indicator (LED)
Black
Or a nge Blue Brown
Li g ht Blue White Green
Light Bl u e White Green
O r a nge Blue Brown
Left front turning signal
Orange
Orange
light(LED) 12V 2W
Green
Green
Right fro nt turning signal
Green
Green
light LED 12V 2W
( )
Li g ht Bl u e
Light Blue
Front position
Brown
light( LED)1 2V 3W
Green
Headligh t(LED)
Green
12V 29W/1 2W
Blue
White
Turn on the ignition switch , Headlight Front position light
and instrument illumination all working but right switch can not turn off
The current direction of headlight Battery positive terminal
:
the dimmer switch
Headlight
Battery negative terminal
The current direction of position light and Instrument illumination: Battery positive terminal Main fuse 30A
position light and Instrument illumination Battery negative terminal
Right switch assy.
Kill switch
Starting button
Bl a ck/Whi t e Black
ABS
Black
Black
Yellow/Red
Black/White
9
8
2
1
Telematics TBOX
Bl a ck/ O r a n ge
Wh i t e /Grey
Bla ck
W hi t e / B r own
Whi t e / Bl u e
G re e n 2
F r o n t w h e e l
A B S t e s t i n t e r f a c e
I g n i t i o n s w i t c h ( P o s i t i v e
F r o n t w h e e l s p e e d
C A N c o m m u n i c a t i o n
B a t t e r y p o s i t i v e
s p e e d out p ut
d i a g n o s i s L
Di a g n o s i s K l i n e
t e r m i n a l a f t e r l o c k e d )
s e n s o r s i g n a l
w i r e h i g h
B a t t e r y n e g a t i v e
t e r m i n a l ( B e h i n d f u s e )
t e r m i n a l
Whi t e/ R ed
P u r pl e /Whi t e
Bl ue/G r e y
Bl u e/Bl a ck
W h i t e / P ur p l e
G ree n 3
12
1
B a t t e r y p o s i t i v e
AB S al a r m
Re a r whe e l
R e a r wh e e l s p e e d
R e a r w h e e l s p e e d
F r o n t w h e e l s p e e d
B a t t e r y n e g a t i v e
t e r m i n a l ( B e h i n d f u s e )
l i g ht ou t p ut
s p e e d out p u t
A B S s w i t c h s i g n a l
s e n s o r s i g n a l
s e n s o r p o w e r s o u r c e
s e n s o r p o w e r s o u r c e
C A N c o m m u n i c a t i o n
t e r m i n a l
Gree n
R e d 1
w i r e l o w
18
17
11
10
Telematics TBOX
Rear wheel
1
7
Bl a c k / Whi t e2
speed sensor
R e d 1
R e d 1
Li g h t Bl u e
L i ght Bl u e
Bl ac k / W h i t e
Ora n g e
O r a n g e
L i gh t Gr e e n / R e d
Ye l l o w/ Whi t e
Wh i t e / B r o w n
Wh i t e / P u r p l e
Bl u e/ G r e y
B l u e/ B l a c k
1
2
1
2
R e d 2
B l a c k / W hi t e 1
Bl u e/ Whi t e1
R e d 1
Bla ck
Br o wn/ Whi t e
Bla ck
Ye l l o w/ Re d
R e d 1
L i ght Gr e e n
22
11
12
6
Yellow/White
Light Blue
Black
Green
Red1
Orange
Blue/White1
Blue
Grey/Black
Purple/Black
Pink
Blue/Red
Green/Black
Yellow/Red1
White/Yellow
Yellow/Black
Light Green/Red
Blue/Yell o w Grey Orange
Green/Red
Light GreenBlackLight Blue
Green
Blue White
Black Br o wn/ W hi t e
Bl a ck Green
Green
Green
Blue White
Light GreenBlackLight Blue
Br o wn/Whi t e Black
Green
Green/Red
Blue/Yellow Grey Orange
Magneto
crankshaft
Speed sensor
USB
Blu e Wh i t e Bl u e / Yell o w
O range Grey Light Bl u e
Low beam
Left
Hi g h beam
Righ t
High/Low
Overtaking
Horn switch Tu rning switch
beam switch
switch
Left switch assy.
,
Main fuse 30A
(
Emergency
light switch
Orange Grey Li g ht Blue
Front brake switch
Orange
Light Blue
Green/Y ellow
Ignition switch
Grey
Black
Oil level
sensor
Bl a ck/Whi t e GreenRedBlack
ON
OFF
Flasher
Horn
Black/White
Light Blue Black
Fuse box assembly
Orange Grey Green/Yel l o w
Yellow/Red
Grey
10 A
Bl a ck/Whi t e Red
10 A
Green Black
25 A
30 A
Green Yel l o w/Whi t e
30A Spa r e pa r t s
Yellow/Red
25A Spar e par t s
GreenBlack
Orange Grey Green/Yel l o w
Bl a ck/Whi t e 2 Red2
Green Yel l o w/Whi t e
Black/White
Li g ht Blue Black
Light Green/Red
Green/Pink
Green/Red
Yel l o w/Bl a ck Whi t e/Yel l o w Yel l o w/Red 1
Li g ht Gr e en/ R edPink Bl u e/Red Green/Bl a ck
Gr e en/Red
Side stand kill switch relay
Per manently cl ose
Li g ht Gr e en/ R ed Pink Blue/Red Green/Bl a ck
4
3
15
Red/White1 Red/White1 Purple
Permanently close
Yel l o w/Bl a ck Whi t e/Yel l o w Yel l o w/Red 1
4
1
2
12
Red
Red
Grey/ Whi t e
3
5
1
2
Gr e en
R e d / W h i t e 1
Gr ee n
R e d / W h i t e
Purple Bl a ck/ Y el l o w
Pur ple Bl a ck/ Y el l ow
0.8 5
0.8 5
4 2
4 3
Yell o w
4 3 2 1 N
Yellow
5
6
Clutch switch
Switch indicator
switch assembly
Magneto assembly
Spark pl ug 1
Spark pl ug 2
)
Branch fuse (10A)
On-board T - turn joint BOX Ignition switch Left and
(
)
Branch fuse 10A
Green
Red/White
Green1
Green2
Red
Green3
Green
Starting relay
Rear brake
switch
Side stand
12V 10A.h
kill switch
Battery
Inclining
sensor
Green/ R ed Yell o w/Re d
Diagnosis interface
Green Black
Green/ P i n k Yell o w/ R ed
Pink
Gr e e n / Y e l l o w Black
Whit e /Bl a ck Gree n /Whit e Green
Black Green
Pi n k
Si d e standki l l s wi t chrel a y
Permanentl y on
Gr e e n / Y e l l o w Black
Starti ng motor
Whit e /Bl a ck
Green
Whit e /Or a nge
Pin k
B r o wn / G reen Green
1
2
8
7
11
Br o wn/Green Purple
Grey/ Red Green
10
13
14
Brown/Red Grey/Red
5
6
9
Purple
Brown/Bl a ck
Red
Fan
Electrical box
Pur ple Black/Blue
Orange/Black
Red/Bl ue
Brown/ Black
Gr ey/Whit e
Black/Green
Blue/Wh i t e
Gr een/White
Blue/Wh i t e1
Fu e l con s u mpti o n.
Eng i n e r ot at i o n
Eng i n e r ot at i o n
E ng i ne rota t i o n
Un s ust a i n a b l e power
Fuel injec tor1
Fuel injec t o r 2
Fu el relay con tr o l
Fan r e lay co ntrol
Speed s ign al
Ign it i o n coil 2
C apa c i ty outpu t
speed sens or end A
speed sens or end B
s p e ed ou tpu t
s u ppl y ( M a i n r e l ay out p ut )
37
38
39
40
41
42
43
44
4 5
46
47
White/ O range
Light Green/Re d
White/Green
Red
Blac k/ Whit e1
Grey/Black
Pink
Purple/Black
Gr een 1
Rol l s w i t c h ( Negat i v e
Ig n i ti o n c o i l 1
Sus t a i n abl e power s up p l y
I g n i t i on swi t c h(Posi t i v e
Coo l a nt t e mp e r ature
M al f unct i o n al ar m l i g ht
Ne utra l switc h
Di a gn os i s K l i ne
o ut o f gauge al ar m
5V p ower s u ppl y 1
( Connect t o i n st r u m ent )
C ani s t e r val v e
Ig ni t i o n gro un d
c o nt r o l l ow and e f f e c t i v e)
d i a g n o s i s l i n e
( P o s i t i v e t er m i n al )
t e r mi na l af t e r l o cked)
25
26
27
28
29
30
31
32
3 3
34
35
Black/Yell o w
Yell o w/G reen
Gr ey/Yellow
White/Black
Blue/ Or ange
Yell o w/Grey
Si d e s t a nd s wi t c h ( N egat i v e
Eng i ne c ool a n t t emper a t u r e
Ig n i t i o n co i l 2
Up s t r e am o xyg e n
Id l i ng c o ntro l va l v e
I d l i ng co ntro l va l v e
Up s t r e am ox ygen
Se c ond a r y a i r s u ppl e ment a r y
p hase B hi g h
p ha s e B l o w
c o nt r o l l o w an d e f f e c t i v e )
s e ns or ( A i r c ool i n g) .
d i a g n o s i s l i n e
s e nsor 2
Ig n i t i o n c o i l 1
s e nsor 1
s ol e noi d v a l v e
13
14
15
16
17
18
19
20
2 1
22
23
B rown /Blue
Grey/Bl ue
Gr een /Blue
Red/Ye l l ow Bro wn/Red
Grey/Gree n
Pink/W hit e
P i n k/B lack
Gr een /Black
Pi n k/Green
Orange/ Green
Pur ple/ Yel l ow
Id l i ng c o ntro l va l v e
I d l i ng co ntro l va l v e
CA N com m u ni c at i o n
CA N com m u ni c at i o n
Eng i n e c ool a n t
T h r o ttl e val ve
Ai r i nl e t
A i r i nl et
Oxy gen se n s o r
p hase A l o w
p hase A hi g h
wi r e hi gh
wi r e l o w
Mai n rel a y c ontrol
t emperat ure sen sor
po si ti o n sen sor
t empe r a t ure s e nsor
S en s o r g roun d 1
p res sure sen s or
Ox yg en s en sor
h e arti ng 1
1
2
3
4
5
6
7
8
9
10
11
Electrical Control Unit (ECU)
(
)
On-board T - turn joint BOX Ignition switch
Fuel injector1
1
2
1
2
Fuel injector2
Ora n ge / Bl a c k Purple
Red /Bl u e Purple
Light Blue
R
Right rear turning signal
light 12V LED 2W
Green
Light Blue
Green
Green
Rear left turning signal
Orange
Orange
R
light 12V LED 2W
Green/Yellow
R
Green/Yell o w
LED taillight (Brake light/Position
Green
Green
light)1W/0.8W
Brown
Brown
R
Brown
Brown
R
Registration plate
light 12V LED 0.2W
Green
Green
Purple
Yellow/Grey
Oxygen sensor 1
Yel l o w/Gr e y Or a nge / Gr e e n
Orange/Green
Gre e n/ B la c k Purple
Green/Black
Purple
Blue/Orange
Bl u e/Or a ng e P u r p le / Y e l l o w
Oxygen sensor 2
Purple/Yellow
Gree n /Bl a c k
Purple
Green/Black
Green/Black
Pink/Black
Air inlet temperature
Throttle valve
Pink
9
11
30
10
12
Pi n k/ G r e enPi n k/ B l a ckPink G r e e n / B l a c k Pi n k/ W hi t e
pr essure sensor
position sensor
Pink/Green
5
4
3
2
1
Pink/White
Red/Black
Oil pressure sensor
Green/Black
Coolant temperature sensor
Grey/Green
Grey/Yellow
Yellow/Green
Idling executor
Grey/Bl u e Br o wn/ B l u eY e l l o w / G r e e n Gr e y/ Y el l o w
Brown/Blue
Grey/Blue
D C B A
Th ere ar e 6 br anch es f or mot or cycle p owe r su pp ly, which g et po wer fo r po sitive po le o f b att er y an d with 1 fu s e each , wh o
R7120
ar e in dep en den t with ou t in ter fe ren ce.
4 wa y fuse a nd c ontrol rela y dia gra m
Electrical box internal structure
diagram
K 3
F3 10A
Fuse piece specification:
4
14
Fan relay
Fan circu it
Gr ey/Red
3
5
13
10A 15A
Gr ey/Wh ite
3~5 A abo ut 5 0W
1
2
Fa n
12
E CU P45
P ur ple
25A 30A
15
K 2
F2 10A
8
Fuel relay
4
Oil pu mp cir cuit
B ro wn /G ree n
3
5
7
48
2A a bo ut 30 A
B ro wn /B lac k
1
2
6
E CU P46
Oil pump
P ur ple
5
K 1
36
F1 15A
E CU P8
4
Main re lay cir c u it
Main rela y
P ur ple
P ur ple
P ur ple
3
5
11
4.5 ~6A ab out 6 7W
B ro wn /Red
1
2
10
E CU P14
24
Righ t swit ch a s sy. kill switch
3
4
1
2
9
B lack
E CU P33
Bla ck / W h i t e
he a r t i n g 2
Red
Red
Red
Red /W hit e1
12
F1 30 A
Red /W hit e1
F2 10 A
Ig nit i o n lock
Red /W hit e1
Red 2
B lack
B lack
L ighti n g a nd signa l s ystem
l i ght s , instrume nt , a nd hor n
ABS /Lig ht ing an d s ig nal circu it
F3 25 A
3~3 0A
R ed / W hite1
Wh ite /Re d
Yel l o w/R e d
Red /W hit e
Green/Re d
St art ing r elay
F4 10 A
AB S
Wh ite /Blu e
R ed / W hite1
Lig h t G r e e n / Re d
Ba tte ry
Clutch
4
Gr een /Pin k
N e utral swit ch
Green/R e d
sw i t ch
3
5
B lack
1
2
Wh it e /Blac k
Elect rical bu tt on
B lack
E CU,Oxyge n se nsor ,
Diagnosis interfa ce,
n oz zle, ca n i s ter
s ol e n oi d va lve,
Igniti o n c oilmou nt
E CU P32
Si d e s t an d k i l l
71