Electrical Diagram - VOGE 500DS User Manual

Table of Contents

Advertisement

Electrical schematic diagram
Orange
Left turning signal
indica tor (LED)
Green
Right turning
Green
sig nal light (LED)
Light Blue
Front wheel
speed sensor
Green
High beam indicator
l ight (LED)
Blue
ABS signal
Green
indicator (LED)
Purple/White
Purple/White
Purple/White
Oil pressure
Red/Bla ck
Red/Black
Br o wn/Whi t e Pu r ple / Whi t e
Red/Black
Pu r ple / Whi t e Brown/Whit e
indicator (LED)
Black/Green
Black/Green
Red/ B lack Bl a ck/Green
Bl a ck/Gree n Red/Black
Black
Brown/White
Brown/White
Black/Green
Brown/White
Brown
Green
Black
Yellow/White
Blue/White
Red
Pink
Blue/Red
Green/Black
Yellow/Red1
White/Yellow
Yellow/Black
Grey/Black
C oolant temperature
indicator (LED)
Black
Malfunction
Purple/Black
indicator (LED)
Black
Neutral
Light Green/Red
indicator (LED)
Black
Or a nge Blue Brown
Li g ht Blue White Green
Light Bl u e White Green
O r a nge Blue Brown
Left front turning signal
Orange
Orange
light(LED) 12V 2W
Green
Green
Right fro nt turning signal
Green
Green
light LED 12V 2W
( )
Li g ht Bl u e
Light Blue
Front position
Brown
light( LED)1 2V 3W
Green
Headligh t(LED)
Green
12V 29W/1 2W
Blue
White
Turn on the ignition switch , Headlight Front position light
and instrument illumination all working but right switch can not turn off
The current direction of headlight Battery positive terminal
:
the dimmer switch
Headlight
Battery negative terminal
The current direction of position light and Instrument illumination: Battery positive terminal Main fuse 30A
position light and Instrument illumination Battery negative terminal
Right switch assy.
Kill switch
Starting button
Bl a ck/Whi t e Black
ABS
Black
Black
Yellow/Red
Black/White
9
8
2
1
Telematics TBOX
Bl a ck/ O r a n ge
Wh i t e /Grey
Bla ck
W hi t e / B r own
Whi t e / Bl u e
G re e n 2
F r o n t w h e e l
A B S t e s t i n t e r f a c e
I g n i t i o n s w i t c h ( P o s i t i v e
F r o n t w h e e l s p e e d
C A N c o m m u n i c a t i o n
B a t t e r y p o s i t i v e
s p e e d out p ut
d i a g n o s i s L
Di a g n o s i s K l i n e
t e r m i n a l a f t e r l o c k e d )
s e n s o r s i g n a l
w i r e h i g h
B a t t e r y n e g a t i v e
t e r m i n a l ( B e h i n d f u s e )
t e r m i n a l
Whi t e/ R ed
P u r pl e /Whi t e
Bl ue/G r e y
Bl u e/Bl a ck
W h i t e / P ur p l e
G ree n 3
12
1
B a t t e r y p o s i t i v e
AB S al a r m
Re a r whe e l
R e a r wh e e l s p e e d
R e a r w h e e l s p e e d
F r o n t w h e e l s p e e d
B a t t e r y n e g a t i v e
t e r m i n a l ( B e h i n d f u s e )
l i g ht ou t p ut
s p e e d out p u t
A B S s w i t c h s i g n a l
s e n s o r s i g n a l
s e n s o r p o w e r s o u r c e
s e n s o r p o w e r s o u r c e
C A N c o m m u n i c a t i o n
t e r m i n a l
Gree n
R e d 1
w i r e l o w
18
17
11
10
Telematics TBOX
Rear wheel
1
7
Bl a c k / Whi t e2
speed sensor
R e d 1
R e d 1
Li g h t Bl u e
L i ght Bl u e
Bl ac k / W h i t e
Ora n g e
O r a n g e
L i gh t Gr e e n / R e d
Ye l l o w/ Whi t e
Wh i t e / B r o w n
Wh i t e / P u r p l e
Bl u e/ G r e y
B l u e/ B l a c k
1
2
1
2
R e d 2
B l a c k / W hi t e 1
Bl u e/ Whi t e1
R e d 1
Bla ck
Br o wn/ Whi t e
Bla ck
Ye l l o w/ Re d
R e d 1
L i ght Gr e e n
22
11
12
6
Yellow/White
Light Blue
Black
Green
Red1
Orange
Blue/White1
Blue
Grey/Black
Purple/Black
Pink
Blue/Red
Green/Black
Yellow/Red1
White/Yellow
Yellow/Black
Light Green/Red
Blue/Yell o w Grey Orange
Green/Red
Light GreenBlackLight Blue
Green
Blue White
Black Br o wn/ W hi t e
Bl a ck Green
Green
Green
Blue White
Light GreenBlackLight Blue
Br o wn/Whi t e Black
Green
Green/Red
Blue/Yellow Grey Orange
Magneto
crankshaft
Speed sensor
USB
Blu e Wh i t e Bl u e / Yell o w
O range Grey Light Bl u e
Low beam
Left
Hi g h beam
Righ t
High/Low
Overtaking
Horn switch Tu rning switch
beam switch
switch
Left switch assy.
,
Main fuse 30A
(
Emergency
light switch
Orange Grey Li g ht Blue
Front brake switch
Orange
Light Blue
Green/Y ellow
Ignition switch
Grey
Black
Oil level
sensor
Bl a ck/Whi t e GreenRedBlack
ON
OFF
Flasher
Horn
Black/White
Light Blue Black
Fuse box assembly
Orange Grey Green/Yel l o w
Yellow/Red
Grey
10 A
Bl a ck/Whi t e Red
10 A
Green Black
25 A
30 A
Green Yel l o w/Whi t e
30A Spa r e pa r t s
Yellow/Red
25A Spar e par t s
GreenBlack
Orange Grey Green/Yel l o w
Bl a ck/Whi t e 2 Red2
Green Yel l o w/Whi t e
Black/White
Li g ht Blue Black
Light Green/Red
Green/Pink
Green/Red
Yel l o w/Bl a ck Whi t e/Yel l o w Yel l o w/Red 1
Li g ht Gr e en/ R edPink Bl u e/Red Green/Bl a ck
Gr e en/Red
Side stand kill switch relay
Per manently cl ose
Li g ht Gr e en/ R ed Pink Blue/Red Green/Bl a ck
4
3
15
Red/White1 Red/White1 Purple
Permanently close
Yel l o w/Bl a ck Whi t e/Yel l o w Yel l o w/Red 1
4
1
2
12
Red
Red
Grey/ Whi t e
3
5
1
2
Gr e en
R e d / W h i t e 1
Gr ee n
R e d / W h i t e
Purple Bl a ck/ Y el l o w
Pur ple Bl a ck/ Y el l ow
0.8 5
0.8 5
4 2
4 3
Yell o w
4 3 2 1 N
Yellow
5
6
Clutch switch
Switch indicator
switch assembly
Magneto assembly
Spark pl ug 1
Spark pl ug 2
)
Branch fuse (10A)
On-board T - turn joint BOX Ignition switch Left and
(
)
Branch fuse 10A
Green
Red/White
Green1
Green2
Red
Green3
Green
Starting relay
Rear brake
switch
Side stand
12V 10A.h
kill switch
Battery
Inclining
sensor
Green/ R ed Yell o w/Re d
Diagnosis interface
Green Black
Green/ P i n k Yell o w/ R ed
Pink
Gr e e n / Y e l l o w Black
Whit e /Bl a ck Gree n /Whit e Green
Black Green
Pi n k
Si d e standki l l s wi t chrel a y
Permanentl y on
Gr e e n / Y e l l o w Black
Starti ng motor
Whit e /Bl a ck
Green
Whit e /Or a nge
Pin k
B r o wn / G reen Green
1
2
8
7
11
Br o wn/Green Purple
Grey/ Red Green
10
13
14
Brown/Red Grey/Red
5
6
9
Purple
Brown/Bl a ck
Red
Fan
Electrical box
Pur ple Black/Blue
Orange/Black
Red/Bl ue
Brown/ Black
Gr ey/Whit e
Black/Green
Blue/Wh i t e
Gr een/White
Blue/Wh i t e1
Fu e l con s u mpti o n.
Eng i n e r ot at i o n
Eng i n e r ot at i o n
E ng i ne rota t i o n
Un s ust a i n a b l e power
Fuel injec tor1
Fuel injec t o r 2
Fu el relay con tr o l
Fan r e lay co ntrol
Speed s ign al
Ign it i o n coil 2
C apa c i ty outpu t
speed sens or end A
speed sens or end B
s p e ed ou tpu t
s u ppl y ( M a i n r e l ay out p ut )
37
38
39
40
41
42
43
44
4 5
46
47
White/ O range
Light Green/Re d
White/Green
Red
Blac k/ Whit e1
Grey/Black
Pink
Purple/Black
Gr een 1
Rol l s w i t c h ( Negat i v e
Ig n i ti o n c o i l 1
Sus t a i n abl e power s up p l y
I g n i t i on swi t c h(Posi t i v e
Coo l a nt t e mp e r ature
M al f unct i o n al ar m l i g ht
Ne utra l switc h
Di a gn os i s K l i ne
o ut o f gauge al ar m
5V p ower s u ppl y 1
( Connect t o i n st r u m ent )
C ani s t e r val v e
Ig ni t i o n gro un d
c o nt r o l l ow and e f f e c t i v e)
d i a g n o s i s l i n e
( P o s i t i v e t er m i n al )
t e r mi na l af t e r l o cked)
25
26
27
28
29
30
31
32
3 3
34
35
Black/Yell o w
Yell o w/G reen
Gr ey/Yellow
White/Black
Blue/ Or ange
Yell o w/Grey
Si d e s t a nd s wi t c h ( N egat i v e
Eng i ne c ool a n t t emper a t u r e
Ig n i t i o n co i l 2
Up s t r e am o xyg e n
Id l i ng c o ntro l va l v e
I d l i ng co ntro l va l v e
Up s t r e am ox ygen
Se c ond a r y a i r s u ppl e ment a r y
p hase B hi g h
p ha s e B l o w
c o nt r o l l o w an d e f f e c t i v e )
s e ns or ( A i r c ool i n g) .
d i a g n o s i s l i n e
s e nsor 2
Ig n i t i o n c o i l 1
s e nsor 1
s ol e noi d v a l v e
13
14
15
16
17
18
19
20
2 1
22
23
B rown /Blue
Grey/Bl ue
Gr een /Blue
Red/Ye l l ow Bro wn/Red
Grey/Gree n
Pink/W hit e
P i n k/B lack
Gr een /Black
Pi n k/Green
Orange/ Green
Pur ple/ Yel l ow
Id l i ng c o ntro l va l v e
I d l i ng co ntro l va l v e
CA N com m u ni c at i o n
CA N com m u ni c at i o n
Eng i n e c ool a n t
T h r o ttl e val ve
Ai r i nl e t
A i r i nl et
Oxy gen se n s o r
p hase A l o w
p hase A hi g h
wi r e hi gh
wi r e l o w
Mai n rel a y c ontrol
t emperat ure sen sor
po si ti o n sen sor
t empe r a t ure s e nsor
S en s o r g roun d 1
p res sure sen s or
Ox yg en s en sor
h e arti ng 1
1
2
3
4
5
6
7
8
9
10
11
Electrical Control Unit (ECU)
(
)
On-board T - turn joint BOX Ignition switch
Fuel injector1
1
2
1
2
Fuel injector2
Ora n ge / Bl a c k Purple
Red /Bl u e Purple
Light Blue
R
Right rear turning signal
light 12V LED 2W
Green
Light Blue
Green
Green
Rear left turning signal
Orange
Orange
R
light 12V LED 2W
Green/Yellow
R
Green/Yell o w
LED taillight (Brake light/Position
Green
Green
light)1W/0.8W
Brown
Brown
R
Brown
Brown
R
Registration plate
light 12V LED 0.2W
Green
Green
Purple
Yellow/Grey
Oxygen sensor 1
Yel l o w/Gr e y Or a nge / Gr e e n
Orange/Green
Gre e n/ B la c k Purple
Green/Black
Purple
Blue/Orange
Bl u e/Or a ng e P u r p le / Y e l l o w
Oxygen sensor 2
Purple/Yellow
Gree n /Bl a c k
Purple
Green/Black
Green/Black
Pink/Black
Air inlet temperature
Throttle valve
Pink
9
11
30
10
12
Pi n k/ G r e enPi n k/ B l a ckPink G r e e n / B l a c k Pi n k/ W hi t e
pr essure sensor
position sensor
Pink/Green
5
4
3
2
1
Pink/White
Red/Black
Oil pressure sensor
Green/Black
Coolant temperature sensor
Grey/Green
Grey/Yellow
Yellow/Green
Idling executor
Grey/Bl u e Br o wn/ B l u eY e l l o w / G r e e n Gr e y/ Y el l o w
Brown/Blue
Grey/Blue
D C B A
Th ere ar e 6 br anch es f or mot or cycle p owe r su pp ly, which g et po wer fo r po sitive po le o f b att er y an d with 1 fu s e each , wh o
R7120
ar e in dep en den t with ou t in ter fe ren ce.
4 wa y fuse a nd c ontrol rela y dia gra m
Electrical box internal structure
diagram
K 3
F3 10A
Fuse piece specification:
4
14
Fan relay
Fan circu it
Gr ey/Red
3
5
13
10A 15A
Gr ey/Wh ite
3~5 A abo ut 5 0W
1
2
Fa n
12
E CU P45
P ur ple
25A 30A
15
K 2
F2 10A
8
Fuel relay
4
Oil pu mp cir cuit
B ro wn /G ree n
3
5
7
48
2A a bo ut 30 A
B ro wn /B lac k
1
2
6
E CU P46
Oil pump
P ur ple
5
K 1
36
F1 15A
E CU P8
4
Main re lay cir c u it
Main rela y
P ur ple
P ur ple
P ur ple
3
5
11
4.5 ~6A ab out 6 7W
B ro wn /Red
1
2
10
E CU P14
24
Righ t swit ch a s sy. kill switch
3
4
1
2
9
B lack
E CU P33
Bla ck / W h i t e
he a r t i n g 2
Red
Red
Red
Red /W hit e1
12
F1 30 A
Red /W hit e1
F2 10 A
Ig nit i o n lock
Red /W hit e1
Red 2
B lack
B lack
L ighti n g a nd signa l s ystem
l i ght s , instrume nt , a nd hor n
ABS /Lig ht ing an d s ig nal circu it
F3 25 A
3~3 0A
R ed / W hite1
Wh ite /Re d
Yel l o w/R e d
Red /W hit e
Green/Re d
St art ing r elay
F4 10 A
AB S
Wh ite /Blu e
R ed / W hite1
Lig h t G r e e n / Re d
Ba tte ry
Clutch
4
Gr een /Pin k
N e utral swit ch
Green/R e d
sw i t ch
3
5
B lack
1
2
Wh it e /Blac k
Elect rical bu tt on
B lack
E CU,Oxyge n se nsor ,
Diagnosis interfa ce,
n oz zle, ca n i s ter
s ol e n oi d va lve,
Igniti o n c oilmou nt
E CU P32
Si d e s t an d k i l l
71

Hide quick links:

Advertisement

Table of Contents
loading

This manual is also suitable for:

650ds

Table of Contents